Siemens MICROMASTER 440 Series User manual

MICROMASTER 440
Operating instructions Issue A1
User Documentation
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Northern Industrial
Thwaites Close
Blackburn
Lancashire
BB1 2QQ
United Kingdom
ESTABLISHED IN 1978
NORTHERN INDUSTRIAL
Northern Industrial is a leading global supplier of industrial automation parts
and repairs based in the UK. We provide a wide range of automation solutions
from sourcing obsolete parts to express repairs and new part upgrades. Visit
nicontrols.com for more information.
[phone]
[email protected]
www.nicontrols.com
NI NORTHERN
INDUSTRIAL WWW.NICONTROLS.COM
Cert No. 11848
ISO 9001: 2008

MICROMASTER 440 DOCUMENTATION
Getting Started Guide
Is for quick commissioning with SDP and BOP.
Operating Instructions
Gives information about features of the MM440,
Installation, Commissioning, Control modes, System
Parameter structure, Troubleshooting, Specifications
and available options of the MM440.
Parameter List
The Parameter List contains the description of all
Parameters structured in functional order and a
detailed description. The Parameter list also includes
a series of function plans.
Reference Manual
The Reference Manual gives detailed information
about engineering communication troubleshooting
and maintenance.
Catalogues
In the catalogue you will find all the necessary
information to select an appropriate inverter, as well
as filters, chokes, operator panels and
communication options.
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MICROMASTER 440
Operating instructions
User Documentation
Issue A1
Valid for
Converter Type Control Version
MICROMASTER 440 04.2001
Overview 1
Installation 2
Commissioning 3
Using the
MICROMASTER 440 4
System Parameters 5
Troubleshooting 6
MICROMASTER 440
Specifications 7
Available options 8
Electro-Magnetic
Compatibility 9
Appendices A
B
C
D
E
F
G
H
I
J
K
L
Index
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MICROMASTER 440 Operating instructions
46SE6400-5CA00-0BP0
IMPORTANT NOTICE
Not all inverters currently have UL approval.
UL listing can be determined by examining the
inverter's Rating Label.
For UL listed products the following UL mark is used:
Further information can be obtained from Internet
website:
http://www.siemens.de/micromaster
Approved Siemens Quality for Software and Training
is to DIN ISO 9001, Reg. No. 2160-01
The reproduction, transmission or use of this document,
or its contents is not permitted unless authorized in
writing. Offenders will be liable for damages. All rights
including rights created by patent grant or registration of a
utility model or design are reserved.
© Siemens AG 2001. All Rights Reserved.
MICROMASTER® is a registered trademark of Siemens
Other functions not described in this document may be
available. However, this fact shall not constitute an
obligation to supply such functions with a new control, or
when servicing.
We have checked that the contents of this document
correspond to the hardware and software described.
There may be discrepancies nevertheless, and no
guarantee can be given that they are completely identical.
The information contained in this document is reviewed
regularly and any necessary changes will be included in
the next edition. We welcome suggestions for
improvement.
Siemens handbooks are printed on chlorine-free paper
that has been produced from managed sustainable
forests. No solvents have been used in the printing or
binding process.
Document subject to change without prior notice.
Order number: 6SE6400-5CA00-0BP0 Siemens-Aktiengesellschaft
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International English Foreword
MICROMASTER 440 Operating instructions
6SE6400-5CA00-0BP0 5
Foreword
User Documentation
Warning
Before installing and commissioning the inverter, you must read all safety
instructions and warnings carefully including all the warning labels attached to the
equipment. Make sure that the warning labels are kept in a legible condition and
replace missing or damaged labels.
MICROMASTER documentation is structured within three distinct levels:
Getting Started Guide
The Getting Started Guide is designed to give the user quick access to all the
basic information required to install and set up your MICROMASTER 440 for
operation.
Operating Instructions
The Operating Instructions provide detailed information for installation and
operation of your MICROMASTER 440. The Operating Instructions also
provide detailed descriptions of the parameters available for customizing the
functions of the MICROMASTER 440.
Reference Manual
The Reference Manual contains in-depth information on all technical issues
relating to the MICROMASTER 440 Inverter.
Parameter List
The Parameter List contains a complete detailed listing of all MICROMASTER
440 parameters.
Information is also available from:
Technical Support Nuremberg
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Monday to Friday: 7:00 am to 5:00 pm (local time)
Internet Home Address
Customers can access technical and general information at:
http://www.siemens.de/micromaster
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Foreword International English
MICROMASTER 440 Operating instructions
66SE6400-5CA00-0BP0
Definitions and Warnings
Danger
For the purpose of this documentation and the product warning labels, "Danger"
indicates that death, severe personal injury or substantial damage to property will
result if proper precautions are not taken.
Warning
For the purpose of this documentation and the product warning labels, "Warning"
indicates that death, severe personal injury or substantial damage to property can
result if proper precautions are not taken.
Caution
For the purpose of this documentation and the product warning labels, "Caution"
indicates that minor personal injury or material damage can result if proper
precautions are not taken.
Note
For the purpose of this documentation, "Note" indicates important information
relating to the product or highlights part of the documentation for special attention.
Qualified personnel
For the purpose of this Instruction Manual and product labels, a "Qualified person"
is someone who is familiar with the installation, mounting, start-up and operation
of the equipment and the hazards involved.
He or she must have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag
circuits and equipment in accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with
established safety procedures.
3. Trained in rendering first aid.
PE
= Ground
♦PE – Protective Earth uses circuit protective conductors sized for short circuits
where the voltage will not rise in excess of 50 Volts. This connection is
normally used to ground the inverter.
♦- Is the ground connection where the reference voltage can be the same
as the Earth voltage. This connection is normally used to ground the motor.
Use for intended purpose only
The equipment may be used only for the application stated in the manual and only
in conjunction with devices and components recommended and authorized by
Siemens.
Contact address
Should any questions or problems arise while reading this manual, please contact
the Siemens office concerned using the form provided at the back this manual.
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International English Foreword
MICROMASTER 440 Operating instructions
6SE6400-5CA00-0BP0 7
Safety Instructions
The following Warnings, Cautions and Notes are provided for your safety and as a
means of preventing damage to the product or components in the machines
connected. This section lists Warnings, Cautions and Notes, which apply generally
when handling MICROMASTER 440 Inverters, classified as General, Transport &
Storage, Commissioning, Operation, Repair and Dismantling & Disposal.
Specific Warnings, Cautions and Notes that apply to particular activities are
listed at the beginning of the relevant chapters and are repeated or supplemented
at critical points throughout these sections.
Please read the information carefully, since it is provided for your personal
safety and will also help prolong the service life of your MICROMASTER 440
Inverter and the equipment you connect to it.
General
Warnings
♦This equipment contains dangerous voltages and controls potentially
dangerous rotating mechanical parts. Non-compliance with Warnings or
failure to follow the instructions contained in this manual can result in loss of
life, severe personal injury or serious damage to property.
♦Only suitable qualified personnel should work on this equipment, and only
after becoming familiar with all safety notices, installation, operation and
maintenance procedures contained in this manual. The successful and safe
operation of this equipment is dependent upon its proper handling,
installation, operation and maintenance.
♦Risk of electric shock. The DC link capacitors remain charged for five minutes
after power has been removed. It is not permissible to open the
equipment until 5 minutes after the power has been removed.
♦HP ratings are based on the Siemens 1LA motors and are given for
guidance only; they do not necessarily comply with UL or NEMA HP
ratings.
Caution
♦Children and the general public must be prevented from accessing or
approaching the equipment!
♦This equipment may only be used for the purpose specified by the
manufacturer. Unauthorized modifications and the use of spare parts and
accessories that are not sold or recommended by the manufacturer of the
equipment can cause fires, electric shocks and injuries.
Notes
♦Keep these operating instructions within easy reach of the equipment and
make them available to all users
♦Whenever measuring or testing has to be performed on live equipment, the
regulations of Safety Code VBG 4.0 must be observed, in particular §8
“Permissible Deviations when Working on Live Parts”. Suitable electronic
tools should be used.
♦Before installing and commissioning, please read these safety instructions
and warnings carefully and all the warning labels attached to the equipment.
Make sure that the warning labels are kept in a legible condition and replace
missing or damaged labels
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Foreword International English
MICROMASTER 440 Operating instructions
86SE6400-5CA00-0BP0
Transport & Storage
Warning
♦Correct transport, storage, erection and mounting, as well as careful
operation and maintenance are essential for proper and safe operation of the
equipment.
Caution
♦Protect the inverter against physical shocks and vibration during transport and
storage. Also be sure to protect it against water (rainfall) and excessive
temperatures (see table on page 78).
Commissioning
Warnings
♦Work on the device/system by unqualified personnel or failure to comply with
warnings can result in severe personal injury or serious damage to material.
Only suitably qualified personnel trained in the setup, installation,
commissioning and operation of the product should carry out work on the
device/system.
♦Only permanently-wired input power connections are allowed. This equipment
must be grounded (IEC 536 Class 1, NEC and other applicable standards).
♦If a Residual Current-operated protective Device (RCD) is to be used, it must
be an RCD type B.
♦Machines with a three-phase power supply, fitted with EMC filters, must not
be connected to a supply via an ELCB (Earth Leakage Circuit-Breaker - see
DIN VDE 0160, section 5.5.2 and EN50178 section 5.2.11.1).
♦The following terminals can carry dangerous voltages even if the inverter is
inoperative:
- the power supply terminals L/L1, N/L2, L3.
- the motor terminals U, V, W, DC+/B+, DC-, B- and DC/R+
♦This equipment must not be used as an ‘emergency stop mechanism’ (see
EN 60204, 9.2.5.4)
Caution
The connection of power, motor and control cables to the inverter must be carried
out as shown in Figure 2-4 on page 30, to prevent inductive and capacitive
interference from affecting the correct functioning of the inverter.
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International English Foreword
MICROMASTER 440 Operating instructions
6SE6400-5CA00-0BP0 9
Operation
Warnings
♦MICROMASTERS operate at high voltages.
♦When operating electrical devices, it is impossible to avoid applying
hazardous voltages to certain parts of the equipment.
♦Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must
remain operative in all operating modes of the control equipment. Any
disengagement of the Emergency Stop facility must not lead to uncontrolled
or undefined restart.
♦Wherever faults occurring in the control equipment can lead to substantial
material damage or even grievous bodily injury (i.e. potentially dangerous
faults), additional external precautions must be taken or facilities provided to
ensure or enforce safe operation, even when a fault occurs (e.g. independent
limit switches, mechanical interlocks, etc.).
♦Certain parameter settings may cause the inverter to restart automatically
after an input power failure.
♦Motor parameters must be accurately configured for motor overload
protection to operate correctly.
♦This equipment is capable of providing internal motor overload protection in
accordance with UL508C section 42. Refer to P0610 (level 3) and P0335, I2t
is ON by default. Motor overload protection can also be provided using an
external PTC (disabled by default P0601).
♦This equipment is suitable for use in a circuit capable of delivering not more
than 10,000 symmetrical amperes (rms), for a maximum voltage of
230V/460V/575V when protected by a H or K type fuse (see Tables starting
on page 77).
♦This equipment must not be used as an ‘emergency stop mechanism’ (see
EN 60204, 9.2.5.4)
Repair
Warnings
♦Repairs on equipment may only be carried out by Siemens Service, by
repair centers authorized by Siemens or by qualified personnel who are
thoroughly acquainted with all the warnings and operating procedures
contained in this manual.
♦Any defective parts or components must be replaced using parts contained in
the relevant spare parts list.
♦Disconnect the power supply before opening the equipment for access
Dismantling & Disposal
Notes
♦The inverter’s packaging is re-usable. Retain the packaging for future use or
return it to the manufacturer.
♦Easy-to-release screw and snap connectors allow you to break the unit down
into its component parts. You can then re-cycle these component parts,
dispose of them in accordance with local requirements or return them to
the manufacturer.
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