Siemens MOBY ES030-K User manual

s
MOBY
ES 030-K Acquisition Station
Manual Release 08/2000

6AW5451-6XX01-1KES 030-K Manual
Subject to change without prior notice
0 - 1
RD: 08.2000
(4)J31069-D0136-U001-A0-7618
Table of Contents
Page
1 System Overview 1 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Field of Application 1 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 System Configuration 1 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Basic Equipment 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1.1 Power Supply 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1.2 Central Processor 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1.3 Memory 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1.4 Serial Interface 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1.5 Digital Input/Output 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1.6 Slots 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Options 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2.1 Keyboard 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2.2 Display 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2.3 Clock Module 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2.4 MOBY 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2.5 Bar Code 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2.6 Expansion Serial Interface 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2.7 Digital Input/Output (DI/DQ) 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2.8 Digital Input (DI) 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2.9 PROFIBUSDP 1 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Application Examples 1 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 System Design 2 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Integration into the General Concept 2 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Hardware 2 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1.1 Interfacing to a Computer/PC 2 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1.2 Interfacing to a SIMATIC S5 2 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Configuration of the Individual Devices 2 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Keyboard 2 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2 Display 2 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.3 Digital Inputs/Outputs 2 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.4 Digital Inputs 2 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.5 Serial Interface 2 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.6 Bar Code 2 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.7 MOBY-M 2 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.8 MOBY-I 2 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.9 MOBY-L 2 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.10 PROFIBUSDP 2 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.11 Power Supply 2 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.12 Memory Expansion 2 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Cable Connection 2 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.1 Digital Inputs/Outputs 2 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.2 MOBY 2 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6AW5451-6XX01-1K ES 030-K Manual
Subject to change without prior notice
0 - 2
RD: 08.2000
(4)J31069-D0136-U001-A0-7618
2.3.3 Serial Interface 2 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3.1 TTY 2 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3.2 V.24 2 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3.3 SINEC L1 2 - 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3.4 SINEC L1 Bus Terminal 2 - 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.3.5 SINEC L1 Junction Box/Last Terminal Box 2 - 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.4 PROFIBUSDP 2 - 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Program Configuration and Testing Aids 2 - 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.1 Digital Input/Output Simulation 6AW5451-8KA for 8 DI/DQ on the
ES 030-K X2, X3 2 - 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.2 Digital Input Simulation 6AW5451-7KA for 16 DI on the ES 030-K X2, X3 2 - 6. . . . . . . . . . . . . . . .
3 Programming the ES 030-K 3 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General 3 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Programming the ES 030-K 3 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2 Memory Configuration and Programming 3 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Description of the Blocks 3 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Data Block (DB) 3 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.1 DL 2 Switch 1 on the Motherboard 3 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.2 DL 41, DL 47 Baud Rate, Procedure Parameter 3 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.3 DL 41 for SINEC L1 Address 3 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.4 DR 41 Driver Standard Interface 3 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.5 DR 47 Driver Expansion Interface 3 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.6 DL 43, 46, 49, 52, 61, 72; DW 74, 75 Error Message 3 - 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.7 DR 54, DR 56 Error Messages from the MOBY-M Module 3 - 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.8 DR 54, DR 56 Error Messages from the MOBY-I Module without File Handler 3 - 6. . . . . . . . . . . .
3.2.1.9 DR 54, DR 56 Error Messages from MOBY-I Module with File Handler 3 - 6. . . . . . . . . . . . . . . . . .
3.2.1.10 DR 54, 56 Error Messages from the MOBY-L Module 3 - 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.11 DR 54, 56 General MOBY Errors 3 - 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.12 DR 54, 56 Error Messages from the MOBY-I Module with File Handler 3 - 7. . . . . . . . . . . . . . . . . .
3.2.1.13 DL 67, DR 67 MOBY Firmware Status 3 - 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.14 Error for Magnecode 3 - 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.15 DL 70 Bar Code Type 3 - 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.16 DR 70 Bar Code Driver Selection 3 - 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.17 Error Codes 3 - 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.18 DW 88 to DW 96 for PROFIBUSDP 3 - 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Function Block (FB) 3 - 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2.1 Code Conversion, ASCII to Binary 3 - 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2.2 Code Conversion, Binary to ASCII 3 - 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2.3 Designating a Text Area as Input Field 3 - 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2.4 Deleting the Designation as Input Field 3 - 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2.5 Copying of Data Areas 3 - 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Organisation Block (OB) 3 - 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 System Flags 3 - 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Assigning the System Flags 3 - 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Description of System Flag Areas 3 - 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.1 FY 1 New Start/Re-Start 3 - 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.2 FY 2 Test Mode 3 - 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.3 FY 7 Date/Time 3 - 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.4 FY 8 Error Message While Processing FBs 3 - 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.5 FY 9 Keyboard Image of the Function Keys 3 - 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.6 FY 10 Keyboard and Key Switch 3 - 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6AW5451-6XX01-1KES 030-K Manual
Subject to change without prior notice
0 - 3
RD: 08.2000
(4)J31069-D0136-U001-A0-7618
3.3.2.7 FY 11 Display 3 - 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.8 FY 12 Standard Serial Interface / SINEC L1 Slave, Input 3 - 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.9 FY 13 Serial Interface/ SINEC L1 Slave, Output 3 - 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.10 FY 14 Expansion Serial Interface, Input 3 - 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.11 FY 15 Expansion Serial Interface, Output 3 - 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.12 FY 16/17 MOBY-Interface 1 and 2 for MOBY-M/I/L 3 - 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.13 FY 16/17 MOBY-Interface 1 and 2 for MOBY-I File Handler 3 - 14. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.14 FY 18 Standard Serial Interface as SINEC L1 Master, Input 3 - 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.15 FY 19 Standard Serial Interface as SINEC L1 Master, Output 3 - 14. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.16 FY 20 Bar Code 3 - 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.17 FY 21 MOBY-Identification 3 - 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.18 FY 22 and FY 23 PROFIBUSDP 3 - 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.19 FY 25 Keyboard Image of the Function Keys (Stored) 3 - 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.20 FY 26 Magnetic Code Driver 3 - 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.21 Definitions Relating to Flag Bytes 10 to 20 3 - 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Programming the Interfaces 3 - 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Keyboard 3 - 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1.1 Example Program 3 - 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Display 3 - 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2.1 Example Program 3 - 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3 Digital Inputs/Outputs 3 - 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3.1 Digital Inputs/Outputs 3 - 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3.2 Digital Inputs 3 - 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.4 MOBY 3 - 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.4.1 MOBY-M 3 - 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.4.2 MOBY-I 3 - 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.4.3 MOBY-I File Handler 3 - 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.4.4 MOBY-L 3 - 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.4.5 Example Program 3 - 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.5 Serial Interface 3 - 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.5.1 Standard Serial Interface 3 - 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.5.2 Expansion Serial Interface 3 - 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.5.3 Example Program 3 - 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.6 Bar Code 3 - 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.6.1 Example Program 3 - 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.7 PROFIBUS-DP 3 - 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.7.1 Sample Program 3 - 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.7.2 DIagnosis 3 - 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.8 System Characteristics 3 - 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.8.1 System Start 3 - 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.8.2 Power Failure 3 - 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.8.3 Updating the System Flags 3 - 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.8.4 Cyclic Processing 3 - 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Connector Assignment and Pin Designation ES 030-K 4 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Connector X1 4 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Connector X2 4 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Connector X3 4 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Connector X4 4 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Bar Code Reading Wand 4 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 MOBY-M 4 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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4.4.3 MOBY-I/L 4 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4 PROFIBUS-DP 4 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Jumper Setting 5 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Motherboard 5 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Keyboard 5 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Optional Board 5 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 MOBY-M 5 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 MOBY-I 5 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 MOBY-L 5 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.4 Bar Code 5 - 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.5 Digital Inputs/Outputs 8 DI/8 DQ 5 - 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.6 Digital Inputs 16 DI 5 - 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.7 Serial Interface TTY/V.24 5 - 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.8 PROFIBUS-DP 5 - 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Test Methods 6 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Hardware 6 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Software 6 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Display Mode 6 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 Test Mode 6 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Error Evaluation 7 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 ES 030 Error Messages 7 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Serial interface Errors 7 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Bar Code Errors 7 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 MOBY Errors 7 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Appendix 8 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Technical Data 8 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Dimensional Drawing and Mounting Diagram for the ES 030K 8 - 2. . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Order Number 8 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Order Numbers for ES 030-K 8 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Order Numbers for Special Models 8 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.3 Order Numbers for Accessories 8 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.4 Length Key 8 - 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.5 Order Numbers for Replacement Parts 8 - 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Table of Commands 8 - 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Summary of Instructions 8 - 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 ASCII Table for the Display 8 - 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 ASCII Table for the Keyboard 8 - 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8 Example of Programming the System FB 8 - 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 Example of Keyboard Labels 8 - 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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9 ESCOPY 9 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 General 9 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 Hardware Requirements 9 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2 Software Requirements 9 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Functions 9 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 Using ESCOPY 9 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.1 Batch Call 9 - 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.2 Dialogue Operation 9 - 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 Use 9 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 Downloading 9 - 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6 Error Messages 9 - 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7 Cabling 9 - 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 Warnings 10 - 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1 System Overview
1.1 Field of Application
The ES 030-K Acquisition Station is used in various branches
of industry. Here, it can perform a diversified range of tasks:
Controlling by means of digital inputs and outputs
Acquisition of user data via the function keys on numeric or
alphanumeric keyboards
User-friendly operation
Display of masks and user data on display
Identification by means of MOBY or bar code
Control of lower or higher level systems via serial interface
Connection to PROFIBUSDP field bus system
1.2 System Configuration
Connector 3
LCD display
2x24 characters
LCD display
4x20 characters
Fluorescent display
2x20 characters
Fluorescent display
2x20 characters
including Cyrillic
characters
Keyboard with 29
illuminated keys
Key switch
Membrane keyboard
with 30 keys, 30 LEDs
Key switch
Clock module
MOBY-I
SLG Interface
Bar code wand
Serial interface
TTY and RS485
8 digital inputs
8 digital outputs
Expansion serial
interface
TTY and V.24
8 digital inputs
8 digital outputs
16 digital inputs
MOBY-I
SLG Interface
MOBY-M
LBS Interface
Connector 4
Connector 1
Connector 2
MOBY-I file handler
SLG-Interface
MOBY-L
SLG Interface
MOBY-M
LBS Interface
* Each slot option consists of a hardware module that requires one slot in the ES 030.
** In a special configuration, the options expansion serial interface and 16 digital inputs can be lead out through
connector 2.
*** PROFIBUS-DP can be connected to connector 3 or connector 4 instead. Connector 4 is preferred.
The equipment options are shown in this illustration.
MOBY-L
SLG Interface
MOBY-I file handler
SLG-Interface
O P T I O NO P T I O NO P T I O NS L O T O P T I O N *
S L O T O P T I O N *
**
PROFIBUSDP
field bus ***
PROFIBUSDP
field bus ***

6AW5451-6XX01-1K ES 030-K Manual
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1.2.1 Basic Equipment
1.2.1.1 Power Supply
The power source for the equipment is the 230 V AC mains.
Transients on the mains voltage are suppressed by a filter.
A 24 V DC model is also available. The power supply section
supplies 5 V and 24 V DC to the motherboard and all options.
1.2.1.2 Central Processor
The powerful microprocessor SAB 80C32, with a clock pulse
frequency of 14.7 MHz, performs the function of the central
processor.
1.2.1.3 Memory
64 Kbyte EPROM memory is available as system memory, 128
Kbyte RAM is available for DBs; and 32 Kbyte EEPROM
memory is available for application programs.
The RAM is buffered by a backup battery (lifespan of 8 years).
1.2.1.4 Serial Interface
A serial interface (TTY or RS485) with the procedures LAUF,
3964R and SINEC L1 is available for the data exchange with a
higher level computer, a PLC, or for connection to a printer or a
monitor, for example.
On the ES 030-K, this interface is also used for loading the
application program (see Chapter 9, ESCOPY).
1.2.1.5 Digital Input/Output
In the basic equipment, there are 8 digital inputs (DI) and
outputs (DQ) each. 4 of the DQs can be loaded with 100 mA
and 4 with 50 mA (24 V).
1.2.1.6 Slots
The ES 030-K contains three unused slots. These slots may
be used with slot options. At the present time, the following slot
options are available: MOBY-M, MOBY-I, MOBY-L, bar
code wand, 8 DI/8 DQ, 16 DI, and expansion serial interface
and PROFIBUSDP.
Remember: The respective sales department must be
consulted in all cases before slot options are
configured that do not obviously follow from
the system configuration.
1.2.2 Options
1.2.2.1 Keyboard
Two keyboards with key switches are available:
Membrane keyboard with 30 keys, 30 LEDs, key switch
Keyboard with 29 illuminated keys, key switch
1.2.2.2 Display
Four types are available:
LCD display containing 2 lines with 24 characters each,
illuminated
LCD display containing 4 lines with 20 characters each,
illuminated
Fluorescent display (bright, self-luminous) containing
2 lines with 20 characters each
Fluorescent display containing 2 lines with 20 characters
each and additional Cyrillic character set
Each character (alphanumeric) is designed as 5x7 matrix.
1.2.2.3 Clock Module
A hardware clock module is available in which the date (year,
month, day) and time (hours, minutes, seconds) can be set.
The clock module is buffered by a backup battery, and is
parameterized via a data block.
1.2.2.4 MOBY
Three MOBY systems are available:
MOBY-M, MOBY-I, and MOBY-L.
MOBY-I is the successor product to MOBY-M. New systems
should therefore be designed using MOBY-I.
The essential differences between MOBY-M and MOBY-I
are:
Transfer rate:
MOBY-M 12 ms/byte
MOBY-I 0.8 ms/byte
Data memory capacity:
MOBY-M 2 bytes to 8 Kbytes
MOBY-I 62 bytes to 32 Kbytes
Memory types:
MOBY-M RAM or ROM
MOBY-I RAM or EEPROM
The transfer rate of MOBY-L lies between that of MOBY-M
and MOBY-I. It has a data memory capacity of 128 byte/512
byte EEPROM. The system finds its application in storage
technology, in the transport of dangerous goods, container
identification, or in access control.
In general, two MOBY interface modules can be connected; it
is up to the user to use two identical or two different systems.
1.2.2.5 Bar Code
A bar code interface module can be connected to which a
reading pen, a hand scanner, or a bar code slot reader may be
connected.
1.2.2.6 Expansion Serial Interface
As expansion interface, a second serial interface (V.24 or TTY)
with the procedures Lauf, 3964R, and PREMID is possible. It
serves to connect a printer or a monitor, for example. It can also
be used as second interface to the computer or to a PLC.
1.2.2.7 Digital Input/Output (DI/DQ)
The digital input/output module (24 V) contains 8 digital inputs
and 8 short circuit proof, floating digital outputs. The
addressing range is variable. Two DI/DQ modules or one
DI/DQ and one DI module can be inserted in addition.
1.2.2.8 Digital Input (DI)
The digital input module (24 V) contains 16 digital inputs. The
addressing range is pre-set. One DI module and one DI/DQ
module can be inserted.
1.2.2.9 PROFIBUSDP
When the optional PROFIBUSDP module is used, the
ES 030K can be connected to the field bus system as a slave.
The module is certified in accordance with part 3 of DIN 19245
and can be operated at speeds up to 1.5 Mbaud.

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1.3 Application Examples
ES 030-K
Basic configuration
with 8 DI/DQ and serial
interface; without
display and without
keyboard.
I 0.0 Q 0.0
Q 0.1
Serial interface
I 0.0 Q 0.0
Q 0.1
Serial interface
ES 030-K
Basic configuration
with 8 DI/DQ and serial
interface; with LCD or
fluorescent display, as
well as standard
keyboard or
membrane keyboard.
I 0.0 Q 0.0
Q 0.1
Serial interface
ES 030-K
Basic configuration
with 8 DI/DQ and serial
interface; with LCD or
fluorescent display.
ES 030-K
Basic configuration
with 8 DI/DQ and serial
interface; with LCD or
fluorescent display, as
well as standard
keyboard or
membrane keyboard
and MOBY-M, -I, or
-L.
SLG/LBS
É
ES 030-K
Basic configuration
with 8 DI/DQ and
serial interface
(SINEC L1); with LCD
or fluorescent display,
as well as standard
keyboard or mem
brane keyboard, ex
pansion serial inter
face (for instance
monitor or printer con
nection).
L1L1
L1L1
ES 030-K
Basic configuration
with 8 DI/DQ and
serial interface
(SINEC L1); with LCD
or fluorescent display,
as well as standard
keyboard or mem
brane keyboard and
bar code.
1234567 1234567
MDS/DAT
The linking and communications of several ES 030s
is implemented via the SINEC L1 bus system.

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2 System Design
2.1 Integration into the General Concept
The following illustrations show how one or more Acquisition
Stations are linked to a process computer or a programmable
logic controller.
2.1.1 Hardware
2.1.1.1 Interfacing to a Computer/PC
Configuration 1: The Acquisition Stations are connected in a
star configuration via PROMEAs DU04 to the
computer or the PC (procedure 3964R or
LAUF):
Computer/PC
Serial Interface with 3964R
or LAUF
ES 030 ES 030 ES 030 ES 030
Configuration 2: The Acquisition Stations are connected
collectively to a SINEC L1 bus and serially
connected to the computer/PC via an
ES 030-K master terminal.
max.16
SINEC L1
Computer/PC
Serial Interface with 3964R
or LAUF
ES 030 ES 030 ES 030 ES 030
2.1.1.2 Interfacing to a SIMATIC S5
Configuration 1: The Acquisition Stations are connected in a
star configuration via CP524/525 interfaces
to a programmable logic controller.
SIMATIC S5
CP 525/524
ES 030 ES 030 ES 030 ES 030
2 x ES 030-K per
CP
Note: On the CP524/525 with the standard RK
driver, the user must process the response
telegram of the CP.
This is not required when using the special
driver 3964R S06 in the CP.
Configuration 2: The Acquisition Stations are connected via a
SINEC L1 bus to the PLC, whereby this PLC
acts as bus master via a CP530 interface.
ES 030 ES 030 ES 030 ES 030
SIMATIC S5
CP 530
ES 030 ES 030 ES 030 ES 030
with BT777 bus
terminals to
ES 030-K
with junction boxes
to ES 030-K.
SIMATIC S5
CP 530

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2.2 Configuration of the Individual Devices
2.2.1 Keyboard
There are two keyboard versions.
Version 1: 29 standard keys, illuminated, and one key
switch.
Version 2: Membrane keyboard with 30 keys, 30 LEDs,
and one key switch.
The keys can be freely parameterized and may
be designated as function keys, as
alphanumeric keys, or as cursor control keys by
parameterization or programming.
Using the key switch, the keyboard can be
switched to a second logical keyboard level.
Each key may be individually labelled. The
LEDs built into the keys can be addressed
individually as DQs.
2.2.2 Display
Four versions are available:
- LCD display containing 2 lines with 24 characters each,
built-in illumination which can be switched on from the
keyboard for one minute at a time.
- LCD display containing 4 lines with 20 characters each,
built-in illumination which can be switched on from the
keyboard for one minute at a time.
- Fluorescent display (bright, self-luminous) containing 2
lines with 20 characters each.
- Fluorescent display containing 2 lines with 20 characters
each and additional Cyrillic character set.
The character set includes hexadecimal 20 to 7F, each
character (alphanumeric) being displayed in a 5 x 7 matrix.
The display text to be programmed by the user may
consist of fixed text or input fields. The input fields can be
overwritten with the keyboard.
2.2.3 Digital Inputs/Outputs
The digital input/output module consists of 8 floating digital
inputs and 8 floating digital outputs. The low end of the inputs
and the 24 V supply of the outputs are connected respectively.
The digital outputs are short circuit proof.
The basic configuration of the ES 030-K includes 8 digital
inputs/outputs. The outputs Q 0.0-Q 0.3 can be loaded with
100 mA, and the outputs Q 0.4-Q 0.7 can be loaded with
50 mA.
The voltage to the DI and DQ may be internally or externally
supplied. The external supply voltage may vary from 16 to 33 V.
In order to keep the potentials separated, note that the internal
voltage is only supplied once for all DI/DQs, serial interfaces
and MOBY interface modules.
On the special configuration ES 030-K supplied with 24 V DC,
this voltage will be used directly as the internal supply voltage
(without separation of potential) mentioned here. On inductive
loads free-wheeling diodes must be used.
Digital input levels: “0" = -2 to 2 V
“1" = 16 to 33 V
Ri = approx. 5 KOhm
Digital outputs: Switch to 24 V, max. 100 mA
Ri = approx. 25 Ohm
2.2.4 Digital Inputs
The input module contains 16 floating digital inputs. The DI
may be supplied internally or externally. For levels see Chapter
2.2.3.
2.2.5 Serial Interface
The ES 030-K in its basic configuration already contains one
serial interface (TTY or RS485; a special model for V.24 is
available) which can be operated with the procedures LAUF,
3964R or in the SINEC L1 bus mode.
The 20 mA supply for a TTY application can be taken from the
available floating 24 V available in the ES 030-K or from the
connected device.
A second serial interface can be installed in the ES 030 as
expansion interface. A V.24 and a 20 mA interface are available
in the module. The procedures are 3964R, the extended
version of LAUF, and PREMID.
The second interface cannot be operated on the SINEC L1
bus.
SINEC L1
SINEC L1 is a SIMATIC S5 bus system.
A four wire cable is used as the transferring medium. The
ES 030-K can be connected to the bus using BT777 bus
terminals or junction boxes. Also see Chapter 2.3.3.3.
Each bus user is addressed on a cyclic basis.
Metal type connectors must be used; the shield must be
connected at all points. The junction boxes listed in Chapter
2.3.3.4 are to be used as distribution boxes and as terminal box
(last box) with built-in terminating resistor and supply voltage.
The SINEC L1 Bus-System manual, order no.
6ES5 998-7LA11 contains further information about the
SINEC L1 bus system .
SINEC L1 Master
If no SIMATIC S5 master is available, an ES 030-K can be
operated as a master (e.g., several ES 030-Ks connected to
one ES 030-K master; this master is then linked to a computer
via the expansion interface of the ES 030-K).
Only ES 030 slaves may be connected to an ES 030 master.
Interrupt telegrams and lateral communications (slave to
slave) are not possible.
The SINEC L1 master also always includes slave number 1.
2.2.6 Bar Code
The ES 030-K can include a bar code interface as expansion
to which a reading pen or a bar code slot reader is connected.
If a bar code hand scanner is to be used, the interface and the
current consumption of the scanner must be checked
beforehand (the Data Logic types DL 8021, DL 6521 and
DL 91021 have been tested and may be connected directly to
the bar code interface). Power is supplied by the ES 030.
The following codes can be read: Code 39, Interleaved 2 of 5,
Industrial 2 of 5, Codabar, EAN, JAN, UPC, and UPC-E.
Modulo check and automatic code recognition are possible.

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2.2.7 MOBY-M
Up to two MOBY-M options can be plugged into the
ES 030-K. The various LBS (reader/transmitter stations) can
then be connected to these options.
Data carriers with capacities of 64 bytes, 2 Kbytes, 8 Kbytes, as
well as mixed code and ROMs are available. (On the 8-Kbyte
data carrier, only 2 Kbytes can be read/written to; on the mixed
code data carrier, only the variable part can be read/written to).
Further information about MOBY-M components can be
found in the manual (order no. 6AW5450-8XX00-0K).
The LBS can be supplied internally or externally with 24 V. If
supplied internally, the 24 V voltage separation is cancelled.
2.2.8 MOBY-I
Up to two MOBY-I options can be plugged into the ES 030-K.
The various SLGs (write/read devices) can then be connected
to these options.
Data carriers with capacities of 62 byte RAM, 32 Kbyte RAM,
128 byte EEPROM, and 8 Kbyte EEPROM are available.
Further information about MOBY-I components can be found
in the MOBY-I catalogue (order no.
E86060-K6910-A101-A2). The SLG can be supplied
internally or externally with 24 V. If supplied internally, the 24 V
voltage separation is cancelled.
File Handler
The MOBY-I option “F" contains the MOBY-I file handler.
With this option, the user data to the MDS can be processed
using logical filenames. The user does not have to administrate
the physical addresses on the MDS. The file handler in the ES
030-K is compatible with the MOBY-I interface modules
ASM 421 and ASM 401.
2.2.9 MOBY-L
Up to two MOBY-L options can be plugged into the
ES 030-K. The SLG (write/read device) is then connected to
these options.
Data carriers with capacities of 128 byte EEPROM and 512
byte EEPROM are available.
Further information about MOBY-L components can be
found in the MOBY-L catalogue (order no.
E86060-K6920-A101-A1). The SLG can be supplied
internally or externally with 24 V. If supplied internally, the 24 V
voltage separation is cancelled.
2.2.10 PROFIBUSDP
A PROFIBUSDP module can be connected to either connec
tor 3 or connector 4 of the ES 030K.
A standard, 9way, subminiature D plug connector is used for
the connection to the bus system.
The connector of the ES 030K also provides the voltage sup
ply for the bus connection.
The baud rate of the PROFIBUSDP is recognized automati
cally. A baud rate of up to 1.5 Mbaud is possible.
Additional information on the subject of the PROFIBUSDP
and its configuration is available in various catalogues and ma
nuals. Examples: SINEC Industrial Communication Networks
(IK10 catalogue), (E86060K6710A101A57600) and ET 200
Distributed I/O System (6ES5 8956SE22).
2.2.11 Power Supply
The power supply of the ES 030-K has been designed for
connection to either 230 V AC or, in a special version, to
24 V DC. The AC version contains a filter in order to suppress
voltage transients on the mains voltage.
Calculating the Current Requirements -24V
The ES 030-K provides a floating voltage of 24 V/400 mA. This
voltage is used to internally supply the MOBY, the digital
inputs/outputs, and the serial interfaces.
The following current capacities are required:
MOBY-M LBS 11, 21, 41 100 mA
LBS 31, 32, 71 50 mA
MOBY-I SLG 41 90 mA
SLG 42 180 mA
SLG 43 250 mA
SLG 44 80 mA
MOBY-L SLG 52 120 mA
Serial interface
TTY
active 40 mA
passive 0 mA
Digital input 5 mA
Digital output
each input
depending on loadmax. 100 mA
It must be observed that the maximum current is not exceeded.
2.2.12 Memory Expansion
The user has an EEPROM area of 16 K available for
instructions. The programs and data blocks (data blocks
which do not require presettings do not have to be
programmed) to be loaded share this area.
The RAM area is designated for data blocks and includes
DB 1 to DB 120, containing 256 data words each.

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2.3 Cable Connection
2.3.1 Digital Inputs/Outputs
Voltage supplied by ES 030-K
UserES 030
+ 24 V
internal
0 V
4,7 KOhm
25 Ohm
0 V
DI
DQ
Ix.x
Qx.x
*
*
*Jumper 1 if supplied internally
Voltage supplied externally
UserES 030
0 V
DI
DQ
Ix.x
Qx.x
0 V
ext.
+ 24 V
ext.
+ 24 V
ext.
0 V
ext.
+ 24 V
internal
0 V
25 Ohm
+ 24 V
4,7 KOhm
*
*
*Jumper 1 if 24 V supplied externally
2.3.2 MOBY
A1
A2
+24V
0V
5
6
7
8
9 pin
3
2
4
1
Tuchel
connector
MOBY-M
MOBY-I/L
Case
2
6
3
6
1
4
5
7
5
3
82
Case
9 pin Connector in
accordance
with DIN 43651
ES 030
ES 030
LBS
SLG
Slide lock
Screw lock
2.3.3 Serial Interface
2.3.3.1 TTY
Computer activeES 030 passive
TxD
RxD
1
-S
+S
-E
+E +
TxD
+
Computer passiveES 030 active
1
-S
+S
-E
TxD
TxD +
+
RxD
+E
2.3.3.2 V.24
Computer ES 030
TxD
RxD
1
TxD
RxD
1

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2.3.3.3 SINEC L1
The illustrations show the various cable connections used for
the connection to the SINEC L1 bus.
Connection of ES 030-K to the SINEC L1 bus via BT777
BT777
S5
BT777
CP530
ES 030 ES 030
X1 X1
S5
BT777
BT777
Interface set to TTY, transmitter and receiver are passive
Connection of ES 030-K to the SINEC L1 bus without
BT777 (4-wire) (without S5 user, no laterial communication
possible)
1
a) a) a) a)
b) b)
X1 3
Master
b)
24 375 527 3527
X1 X1 X1
c) c) c) d)
3527
Connection of ES 030-K to the SINEC L1 bus without
BT777 (4-wire) (without S5 user except bus master, no late
rial communication possible)
a) a) a)
b) b)
5 5
Master
b)
372 5372 372
X1 X1 X1
CP 530
1B
2B
3B
4B
c) c) d)
The interface must be set to the RS485 mode by installing
jumpers 9-10 and 11-21.
a) JE-LiYCY 2x2x0.5 bd si
b) Je-Y(ST)Y2x2x0.8 bd si, max. total length of the sum of
all sections (a to c) is 1000 m.
c) L1 junction box (see Chapter 2.3.3.5)
d) L1 last terminal box (see Chapter 2.3.3.5)
2.3.3.4 SINEC L1 Bus Terminal
BT777
Bus cable
to the
ES 030-K
Ready-made cables are available for connecting to the
PC/computer and to the S5 CP524/525 module.
In order to connect to the CP530 (SINEC L1), the cabling
of the bus terminals BT777 must be carried out in
accordance with the description of the SINEC L1.
A case with the dimensions of the ES 030 is available for
installing the bus terminal on the ES 030-K.
With a total length of less than 1000 m and no other devices
on the CP530, the RS485 connection (4-wire) may be
used instead of the BT777 bus terminals on the ES 030-K.
In this case, the special distribution boxes described in
Chapter 2.3.3.5 must be utilised.
2.3.3.5 SINEC L1 Junction Box/Last Terminal Box
The L1 junction boxes are required at all points where an
ES 030-K is to be connected to the SINEC L1 bus. They
consist of a metal case with circuit board to which the SINEC L1
bus as well as the ES 030 can be connected. Each cable shield
must be connected to the case using a large surface area.
The last terminal box contains a built-in terminating resistor.
Therefore, wiring the terminating resistor on the ES 030-K is
not required; also, the last unit on the SINEC L1 bus can be
exchanged without problems.
2.3.4 PROFIBUSDP
The following figure shows the standardized PROFIBUSDP
connection to a 9way, subminiature D plug connector.
We recommend using standard components for bus cables
and connection plugs (cf. ET 200 manual).
1
3
8
A (RxD/TxDN)
B (RxD/TxDP)

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2.4 Program Configuration and Testing Aids
2.4.1 Digital Input/Output Simulation
6AW5451-8KA for 8 DI/DQ on the ES 030-K X2, X3
2.4.2 Digital Input Simulation
6AW5451-7KA for 16 DI on the ES 030-K X2, X3
AE
Connection to
the peripheral
devices to be
simulated
to ES 030
E
Connection to
the peripheral
devices to be
simulated
to ES 030
E
The simulators can be connected directly to connectors X2 or X3. The 2 x 8 LEDs can be used to indicate the status of the digital
inputs and outputs or 16 digital inputs only when the 16 DIs are used.
The simulators are an important, as well as a helpful tool for programming and initial operation. They are simply connected into
the loop leading to the peripheral devices.

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3 Programming the ES 030-K
3.1 General
STEP 5, the programming language for the programmable
logic controller SIMATIC S5, is used in programming the
ES 030-K. The operational instructions are described in
Chapter8.5.
3.1.1 Programming the ES 030-K
The OBs, FBs and DBs are generated with the PG under DOS
and loaded into the ES 030-K (EEPROM) using the program
ESCOPY (see also Chapter 9).
3.1.2 Memory Configuration and Programming
OB 20
OB 22
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
User program Data blocks Flag area DI/DQ
FB 2
FB 8
FB 9
FB 63
(OB 1)
FB 1
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
DB 1
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
DB 2
DB 120
DW 100
DW 255
DW 0
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
FY 31
FY 255
FY 0
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
ÉÉÉÉ
EB 0
EB 1
EB 2
EB 3
AB 0
AB 1
AB 10
AB 11
AB 8
AB 9
Cyclic execution of the user pro
gram begins in FB 1. Function
blocks FB 2 to FB 8 are standard
blocks of the operating system.
These FBs provide the user with
very useful auxiliary programs
(e.g., recoding, copying, etc. -
see chapter 3.2.2).
Blocks FB 9 to FB 63 are available
to the user for programming as
desired. The blocks can be ne
sted up to a depth of 10.
As with SIMATIC, OBs 20 and 22
are available to the user for system
start and return of power.
The standard ES 030-K has
120 data blocks each with
256 data words. All data
blocks are cleared when a
system start occurs.
DW 0 to DW 99 of data block
1 (DB 1) contain internal sy
stem data (e.g., time, keybo
ard code table; parameteri
zation of the serial interface;
command structure of
MOBY; see chapter 3.2.1).
DBs which the user has pre
set and programmed in the
EEPROM are automatically
copied to the RAM when the
system starts.
As with SIMATIC, the ES
030-K has a flag area of
256 bytes. This area can
be addressed by bit,
byte and word.
The area from FY 0 to
FY 30 is already perma
nently assigned. It is
used for I/O control (see
chapter 3.3).
The digital inputs and
digital outputs of the
ES 030-K are assi
gned to fixed addres
ses. The DIs are at ad
dresses 0 to 3, and the
DQs are at addresses
0 to 1. The lamps of the
keyboard can be con
trolled with addresses
8 to 11.

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3.2 Description of the Blocks
3.2.1 Data Block (DB)
Following a system start, there are 120 DBs each containing
256 DWs present in the ES 030-K RAM (DB1 - DB120).
These DBs can be utilised by the user program without having
been parameterized in the program (e.g. as input buffer for
MOBY, bar code, etc.). While receiving data, block limits can be
exceeded; i.e. with a telegram length of more than 512 byte
user data, the user data will automatically be written into the
following DB. The data blocks which have been parameterized
in the user program, are transferred into RAM after system
start; they may not exceed 256 data words.
The data block 1 up to DW 99 is allocated to the system;
beginning with DW 100 it can be utilised by the user. The
allocation for data block DB1 is described in the following.
Allocation of Data Block 1
Hardware clock
(in ASCII format)
Mask to be displayed (see also Chapter 3.4.2)
Keyboard / s = Shift level (see also Chapter 3.4.1)
Receive serial interface or SINEC L1 slave
with extended buffer length; error in DW 74)
with extended buffer length)
transmit
with extended buffer length; error in DW 74)
Receive expansion serial interface
with extended buffer length; error in DW 75)
with extended buffer length)
transmit
with extended buffer length; error in DW 75)
Data
Word
No.
0
1
2
3
4
5
6
7
8
9
10
11 - 40
41
42
43
(43
44
(44
45
46
(46
47
48
49
(49
50
(50
51
52
(52
Data Word
Left Byte
Data Word
Right Byte
Meaning
Res.
Res.
Position of DIP
switch
Year
Month
Day
Hours
Minutes
Seconds
DB
Key 1 - 30
Baud r./Bus-No.
DB
Error
DB
Error
Baud rate
DB
Error
DB
Error
S1 on motherboard (see also Chapter 5.1)
(Entry after voltage return)
actual number
Number of bytes
max.number
Number of bytes
actual number
max. number
Res.
Res.
Year
Month
Day
Hours
Minutes
Seconds
DW
Number of bytes
Key 1s - 30s
Driver
DW
max. number
actual number
DW
Number of bytes
Driver
DW
max. number
actual number
DW
Number of bytes
DIP-switch
Clock
Display
Keyboard
serial
interface
Expansion
serial
interface