Siemens Sitrans F Series User manual

SITRANS F
Electromagnetic flowmeters
SITRANS FM MAG 5100 W
Operating Instructions
7ME652
7ME658
01/2020
A5E03063678-AC
Introduction 1
Safety notes 2
Description 3
Installing/Mounting 4
Connecting 5
Service and maintenance 6
Diagnostics and
Troubleshooting 7
Technical data 8
Product documentation and
support A
Appendix B
Certificates and support C

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E03063678
Ⓟ 02/2020 Subject to change
Copyright © Siemens AG 2020.
All rights reserved

Table of contents
1 Introduction...................................................................................................................................................7
1.1 Purpose of this documentation.................................................................................................7
1.2 Document history .....................................................................................................................7
1.3 Designated use ........................................................................................................................7
1.4 Checking the consignment.......................................................................................................7
1.5 Items supplied ..........................................................................................................................8
1.6 Industrial use note....................................................................................................................8
1.7 Security information .................................................................................................................8
1.8 Transportation and storage ......................................................................................................9
1.9 Notes on warranty ....................................................................................................................9
2 Safety notes................................................................................................................................................11
2.1 Laws and directives................................................................................................................11
2.2 Conformity with European directives......................................................................................12
2.3 Conformity with PED directive................................................................................................12
2.4 Installation in hazardous area ................................................................................................15
2.5 Improper device modifications ...............................................................................................16
2.6 Custody transfer.....................................................................................................................16
2.6.1 MI-001 ....................................................................................................................................16
2.6.2 PTB K7.2................................................................................................................................17
3 Description..................................................................................................................................................19
3.1 System components...............................................................................................................19
3.2 Design ....................................................................................................................................20
3.3 Theory of operation ................................................................................................................20
4 Installing/Mounting......................................................................................................................................23
4.1 Installation safety precautions................................................................................................23
4.2 Determining a location ...........................................................................................................24
4.3 Orienting the sensor...............................................................................................................27
4.4 Mounting ................................................................................................................................28
4.5 Potential equalization .............................................................................................................30
5 Connecting .................................................................................................................................................33
5.1 Remote installation.................................................................................................................34
5.2 Installation check....................................................................................................................37
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5.3 Potting ....................................................................................................................................38
5.4 Direct burial ............................................................................................................................39
6 Service and maintenance ...........................................................................................................................41
6.1 Maintenance...........................................................................................................................41
6.2 Verification .............................................................................................................................41
6.3 Recalibration ..........................................................................................................................43
6.4 Technical support...................................................................................................................43
6.5 Transportation and storage ....................................................................................................44
6.6 Return procedure ...................................................................................................................44
6.7 Disposal .................................................................................................................................45
7 Diagnostics and Troubleshooting ...............................................................................................................47
7.1 Sensor check .........................................................................................................................47
7.2 Fluctuating process values.....................................................................................................48
8 Technical data ............................................................................................................................................49
8.1 MAG 5100 W..........................................................................................................................49
8.2 Cable data..............................................................................................................................53
8.3 Effect of temperature on working pressure ............................................................................54
8.4 Process fluid conductivity.......................................................................................................55
8.5 Liner selection ........................................................................................................................56
8.6 Electrode selection.................................................................................................................56
8.7 Sizing tables...........................................................................................................................57
8.8 Dimensions and weight ..........................................................................................................59
A Product documentation and support...........................................................................................................65
A.1 Product documentation ..........................................................................................................65
A.2 Technical support...................................................................................................................66
B Appendix.....................................................................................................................................................67
B.1 Measuring ranges ..................................................................................................................67
B.2 Measuring range according to EN1434 (2007) ......................................................................69
B.3 Flange mating dimensions (metric) ........................................................................................70
B.4 Factory settings......................................................................................................................76
B.5 Coil resistance........................................................................................................................78
C Certificates and support..............................................................................................................................81
C.1 Product documentation ..........................................................................................................81
C.2 Technical support...................................................................................................................82
C.3 QR code label ........................................................................................................................82
Table of contents
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Glossary .....................................................................................................................................................83
Index...........................................................................................................................................................85
Table of contents
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Table of contents
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Introduction 1
1.1 Purpose of this documentation
These instructions contain all information required to commission and use the device. Read the
instructions carefully prior to installation and commissioning. In order to use the device
correctly, first review its principle of operation.
The instructions are aimed at persons mechanically installing the device, connecting it
electronically, configuring the parameters and commissioning it, as well as service and
maintenance engineers.
1.2 Document history
The contents of these instructions are regularly reviewed and corrections are included in
subsequent editions. We welcome all suggestions for improvement.
The following table shows the most important changes in the documentation compared to each
previous edition.
Edition Remarks
01/2020 Integration of JIS 10K in 7ME652
09/2018 Updated custody transfer
05/2016 ● General update
● Updated safety notes
● Updated torque values
● Updated remote installation
● Updated technical data
11/2010 Minor updates
07/2010 First edition
Replaces MAG 5100 W part of SITRANS FM Handbook (A5E02435647) and MAG 5100 W
instruction (A5E00718677)
1.3 Designated use
Use the device in accordance with the information on the nameplate and in the Technical data
(Page 49).
1.4 Checking the consignment
1. Check the packaging and the delivered items for visible damages.
2. Report any claims for damages immediately to the shipping company.
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3. Retain damaged parts for clarification.
4. Check the scope of delivery by comparing your order to the shipping documents for
correctness and completeness.
WARNING
Using a damaged or incomplete device
Risk of explosion in hazardous areas.
● Do not use damaged or incomplete devices.
1.5 Items supplied
● SITRANS FM MAG 5100 W
● Calibration report
● DVD with documentation and cerificates
● Safety Note
Safety Note
Cal. report
1.6 Industrial use note
NOTICE
Use in a domestic environment
This Class A Group 1 equipment is intended for use in industrial areas.
In a domestic environment this device may cause radio interference.
1.7 Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary and
only when appropriate security measures (e.g. firewalls and/or network segmentation) are in
place.
Introduction
1.7 Security information
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For additional information on industrial security measures that may be implemented, please
visit
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends that product updates are applied as soon as they are available
and that the latest product versions are used. Use of product versions that are no longer
supported, and failure to apply the latest updates may increase customer’s exposure to cyber
threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
https://www.siemens.com/industrialsecurity.
1.8 Transportation and storage
To guarantee sufficient protection during transport and storage, observe the following:
● Keep the original packaging for subsequent transportation.
● Devices/replacement parts should be returned in their original packaging.
● If the original packaging is no longer available, ensure that all shipments are properly
packaged to provide sufficient protection during transport. Siemens cannot assume liability
for any costs associated with transportation damages.
NOTICE
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
● Provide additional packaging as necessary.
Special conditions for storage and transportation of the device are listed in Technical data
(Page 49).
1.9 Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing agreement,
commitment or legal relationship. The sales contract contains all obligations on the part of
Siemens as well as the complete and solely applicable warranty conditions. Any statements
regarding device versions described in the manual do not create new warranties or modify the
existing warranty.
The content reflects the technical status at the time of publishing. Siemens reserves the right
to make technical changes in the course of further development.
Introduction
1.9 Notes on warranty
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Introduction
1.9 Notes on warranty
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Safety notes 2
This device left the factory in good working condition. In order to maintain this status and to
ensure safe operation of the device, observe these instructions and all the specifications
relevant to safety.
Observe the information and symbols on the device. Do not remove any information or symbols
from the device. Always keep the information and symbols in a completely legible state.
CAUTION
Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance.
Only qualified personnel should install or operate this instrument.
Note
Alterations to the product, including opening or improper modifications of the product are not
permitted.
If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.
2.1 Laws and directives
Observe the safety rules, provisions and laws applicable in your country during connection,
assembly and operation. These include, for example:
● National Electrical Code (NEC - NFPA 70) (USA)
● Canadian Electrical Code (CEC) (Canada)
Further provisions for hazardous area applications are for example:
● IEC 60079-14 (international)
● EN 60079-14 (EU)
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2.2 Conformity with European directives
The CE marking on the device symbolizes the conformity with the following European
directives:
Electromagnetic compatibili‐
ty EMC
2014/30/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to elec‐
tromagnetic compatibility
Low voltage directive LVD
2014/35/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the
making available on the market of electrical equipment designed
for use within certain voltage limits
Pressure equipment direc‐
tive PED
2014/68/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the
making available on the market of pressure equipment
The applicable directives can be found in the EU declaration of conformity of the specific device.
CE marked equipment
All meters carry either a CE mark or a CE mark followed by eg.200
● CE200: This indicates that the product conforms to:
– PED 2014/68/EU
– LVD 2014/35/EU
– EMC 2014/68/EU
● CE: This indicates that the product conforms to:
– LVD 2014/35/EU
– EMC 2014/68/EU
2.3 Conformity with PED directive
Instrument safety standards
The device has been tested at the factory, based on the safety requirements. In order to
maintain this condition over the expected life of the device the requirements described in these
Operating Instructions must be observed.
NOTICE
Material compatibility
Siemens Flow Instruments can provide assistance with the selection of wetted sensor parts.
However, the full responsibility for the selection rests with the customer and Siemens Flow
Instruments can take no responsibility for any failure due to material incompatibility.
Safety notes
2.3 Conformity with PED directive
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Conformity with PED directive
"Pressure Equipment Directive" (PED) is mandatory for all pressure equipment sold within the
EU and EFTA.
Note
Liquids danger group
The device is designed for liquids of danger group "Liquids fluid group 1"
Siemens Flow Instruments products confirm to PED by following the tables below.
Table 2-1 MAG 5100 W (7ME6520)
Flange size EN 1092-1 AS 4087 ANSI
B16,5
AWWA
C-207
JIS B
2220:20
04
mm inch PN 10 PN 16 PN 40 PN 16 150 lb 300 lb K 10
15 ½" N/A N/A SEP N/A SEP N/A SEP
25 1" N/A N/A SEP N/A SEP N/A SEP
40 1½" N/A N/A SEP N/A SEP N/A SEP
50 2" N/A SEP N/A SEP SEP N/A SEP
65 2½" N/A SEP N/A SEP SEP N/A SEP
80 3" N/A SEP N/A SEP SEP N/A SEP
100 4" N/A SEP N/A SEP SEP N/A SEP
125 5" N/A SEP N/A N/A Cat II N/A SEP
150 6" N/A Cat II N/A Cat II Cat II N/A Cat II
200 8" SEP Cat II N/A Cat II Cat II N/A Cat II
250 10" Cat I Cat II N/A Cat II Cat II N/A Cat II
300 12" Cat I Cat II N/A Cat II Cat II N/A Cat II
350 14" Cat I Cat II N/A Cat II Cat II N/A Cat II
400 16" Cat I Cat II N/A Cat II Cat II N/A Cat II
450 18" Cat I Cat II N/A Cat II Cat II N/A Cat II
500 20" Cat I Cat II N/A Cat II Cat II N/A Cat II
600 24" Cat I Cat II N/A Cat II Cat II N/A Cat II
700 28" Cat I Cat II* N/A Cat II N/A Cat I N/A
750 30" N/A N/A N/A N/A N/A Cat I N/A
800 32" Cat I Cat II* N/A Cat II N/A Cat I N/A
900 36" Cat I Cat II* N/A Cat II N/A Cat I N/A
1000 40" Cat I Cat II* N/A Cat II N/A Cat I N/A
1050 42" N/A N/A N/A N/A N/A Cat I N/A
1100 44" N/A N/A N/A N/A N/A Cat I N/A
1200 48" Cat I Cat II* N/A Cat II N/A Cat I N/A
Safety notes
2.3 Conformity with PED directive
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Table 2-2 MAG 5100 W (7ME6580)
Flange size EN 1092-1 AS
4087
ANSI
B16,5
AWWA
C-207
JIS B
2220:2
004
mm inch PN 6 PN 10 PN 16 PN 40 PN 16 150 lb 300 lb K 10
15 ½" N/A N/A N/A N/A N/A N/A N/A N/A
25 1" N/A N/A N/A SEP N/A SEP N/A SEP
40 1½" N/A N/A N/A SEP N/A SEP N/A SEP
50 2" N/A N/A N/A SEP SEP SEP N/A SEP
65 2½" N/A N/A SEP N/A SEP SEP N/A SEP
80 3" N/A N/A SEP N/A SEP SEP N/A SEP
100 4" N/A N/A SEP N/A SEP SEP N/A SEP
125 5" N/A N/A SEP N/A N/A Cat II N/A SEP
150 6" N/A N/A Cat II N/A Cat II Cat II N/A Cat II
200 8" N/A SEP Cat II N/A Cat II Cat II N/A Cat II
250 10" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
300 12" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
350 14" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
400 16" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
450 18" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
500 20" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
600 24" N/A Cat I Cat II N/A Cat II Cat II N/A Cat II
700 28" N/A Cat I Cat II* N/A Cat II N/A Cat I N/A
750 30" N/A N/A N/A N/A N/A N/A Cat I N/A
800 32" N/A Cat I Cat II* N/A Cat II N/A Cat I N/A
900 36" N/A Cat I Cat II* N/A Cat II N/A Cat I N/A
1000 40" N/A Cat I Cat II* N/A Cat II N/A Cat I N/A
1050 42" N/A N/A N/A N/A N/A N/A Cat I N/A
1100 44" N/A N/A N/A N/A N/A N/A Cat I N/A
1200 48" N/A Cat I Cat II* N/A Cat II N/A Cat I N/A
1400 54" Cat I Cat I Cat II* N/A N/A N/A Cat I N/A
1500 60" Cat I Cat I Cat II* N/A N/A N/A Cat I N/A
1600 66" Cat I Cat I Cat II* N/A N/A N/A Cat I N/A
1800 72" Cat I Cat I Cat II* N/A N/A N/A Cat I N/A
2000 78" Cat I Cat I Cat II* N/A N/A N/A Cat I N/A
The key to the tables is as follows:
Table 2-3 Table key
Cat I Product covered by PED Cat I and only available as fully PED conforming
Cat II Product covered by PED Cat II and only available as fully PED conforming
Cat II* Product covered by PED Cat II but available as non-conforming to PED
SEP Excluded from PED under Sound Engineering Practice
Safety notes
2.3 Conformity with PED directive
SITRANS FM MAG 5100 W
14 Operating Instructions, 01/2020, A5E03063678-AC

2.4 Installation in hazardous area
WARNING
Equipment used in hazardous locations
Equipment used in hazardous locations must be Ex-approved for the region of installation and
marked accordingly. It is required that the special conditions for safe use provided in the
manual and in the Ex certificate are followed!
Hazardous area approvals
The device is approved for use in hazardous area and has the following approvals:
● MAG 5100 W DN 15 to 1200: FM / CSA Class I, Div. 2
WARNING
Suitable hazardous area approval
Make sure the hazardous area approval is suitable for the environment in which the device
will be installed.
WARNING
All approvals are based on non-flammable processes only!
WARNING
Potential equalization
In operation, the output is earthed through the conductive medium being measured and
therefore potential equalisation is necessary throughout the hazardous area.
The apparatus housing shall be connected to the potential equalising conductor in the
hazardous area.
WARNING
Laying of cables
Cables for use in hazardous area must satisfy the requirements for having a proof voltage
< AC 500 V applied between the conductor/ground, conductor/shield and shield/ground.
Connect the devices that are operated in hazardous areas as per the stipulations
applicable in the country of operation.
Safety notes
2.4 Installation in hazardous area
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2.5 Improper device modifications
WARNING
Improper device modifications
Risk to personnel, system and environment can result from modifications to the device,
particularly in hazardous areas.
● Only carry out modifications that are described in the instructions for the device. Failure to
observe this requirement cancels the manufacturer's warranty and the product approvals.
2.6 Custody transfer
MAG 5100W (7ME652) is approved for custody transfer.
2.6.1 MI-001
The MAG 5100 W MI-001 verified and labeled products are a Class II approval according to
Directive 2014/32/EU of the European Parliament and Council of 26 February, 2014 on
measuring instruments, Annex VI Thermal Energy Meters (MI-004) in the sizes from DN 50 to
DN 1200 (Article No. 7ME6520). The MID certification is obtained as a modul B + D module
approval according to the above mentioned directive. Module B : Type approval according to
OIML R 49 Module D : Quality insurance approval of production.
MI-001 verification tolerances
Cl. II = 2%
Cl. II = 5%
±E%
Q4Q3Q2Q1
Figure 2-1 MI-001 verification tolerances
MI-001 approval is valid for:
• DN 50 to 1200 mm (2" to 48")
• Horizontal and vertical installation
• Compact or remote with max. 500 m cable
• Power supply 115 to 230 V AC, 12 to 24 V AC/DC
Other restrictions may apply (see certificate).
Special label is required for MI-001 approved meters. An example of the product label is shown
below:
Safety notes
2.6 Custody transfer
SITRANS FM MAG 5100 W
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Figure 2-2 Nameplate MAG 6000, 5100 W
MAG 5100 W (7ME6520) MI-001 is verified and labeled at a given Q3 and Q3/Q4 = 1.25 and
Q2/Q1 = 1.6 measuring ranges see appendix Measuring ranges (Page 67)
2.6.2 PTB K7.2
MAG 5000/6000 CT together with MAG 5100W (7ME652) are approved for PTB K7.2 under the
following installation conditions:
• DN 50 to 300 mm (2" to 12")
• Horizontal installation
• Compact or remote with max. 10 m (33 ft.) cable
Other restrictions may apply (see certificate 22.76/10.02)
Measuring range according to EN1434 (2007), see appendix Measuring range according to
EN1434 (2007) (Page 69)
Safety notes
2.6 Custody transfer
SITRANS FM MAG 5100 W
Operating Instructions, 01/2020, A5E03063678-AC 17

Installation conditions
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Safety notes
2.6 Custody transfer
SITRANS FM MAG 5100 W
18 Operating Instructions, 01/2020, A5E03063678-AC

Description 3
The main applications of the SITRANS F M electromagnetic flow sensors can be found in the
following fields:
● Process industry
● Chemical industry
● Steel industry
● Mining
● Utility
● Power generation & distribution
● Oil & gas / HPI
● Water & waste water
● Pulp & paper
3.1 System components
The SITRANS FM flowmeter system includes:
● Transmitter (types: SITRANS FM MAG 5000/6000 or MAG 6000 I)
● Sensor (types: SITRANS FM MAG 1100/1100 F, MAG 3100/3100 P or MAG 5100 W)
● Communication module (optional) (types: HART, PROFIBUS PA/DP, MODBUS RTU RS
485, Foundation Fieldbus H1, Devicenet)
● SENSORPROM memory unit
Communication solutions
The SITRANS FM range of add-on modules, presently including HART, Foundation Fieldbus.
MODBUS RTU RS 485, PROFIBUS PA / DP and Devicenet, are all applicable with the
SITRANS FM MAG 6000 transmitter.
SITRANS FM MAG 5100 W
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3.2 Design
The SITRANS FM MAG 5100 W is an electromagnetic flow sensor designed to meet the
requirements in ground water, drinking water, waste water, sewage or sludge applications.
With its coned design, increased low-flow accuracy is achieved making it especially useful for
leak detection. It is suitable for direct burial and constant flooding. MAG 5100 W complies with
drinking water and custody transfer approvals.
MAG 5100W DN15 to 40 MAG 5100W DN50 to 300
(7ME6520)
MAG 5100W DN350 to
1200 (7ME6520)
MAG 5100W DN25 to 2000
(7ME6580)
MAG 5100W compact instal‐
lation with MAG 5000/6000
IP67
MAG 5100W compact instal‐
lation with MAG 6000 I
The sensors carry a wide range of approvals, see Technical data (Page 49).
3.3 Theory of operation
The flow measuring principle is based on Faraday’s law of electromagnetic induction.
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Description
3.3 Theory of operation
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20 Operating Instructions, 01/2020, A5E03063678-AC