Siemens FUG1010 IP65 NEMA 4X User manual

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TULSA, OK 74127
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PRODUCT INSTRUCTION MANUAL V1.0
MAY 2016
SITRANS GAS ULTRASONIC FLOW METER
MODELS: FUG1010

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FUG1010 IP65 NEMA 4X
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1
Introduction
2
Safety notes
3
Description
SITRANS F
4
Installing/Mounting
Ultrasonic Flowmeters
5
FUG1010 IP65 NEMA 4X Connecting
6
Commissioning
Operating Instructions 7
Functions
Alarm, error, and system
messages
8
Service and maintenance 9
10
Troubleshooting
11
Technical data
A
Appendix
B
Appendix
01/2013
A5E02951519-AC

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: A5E02951519
Ⓟ 02/2013 Technical data subject to change
Copyright © Siemens AG 2013.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Table of contents
1 Introduction................................................................................................................................................ 9
1.1 Items supplied................................................................................................................................9
1.2 History..........................................................................................................................................10
1.3 Further Information ......................................................................................................................10
2 Safety notes............................................................................................................................................. 11
2.1 Warning Symbols.........................................................................................................................12
2.2 Laws and directives .....................................................................................................................12
2.3 Lithium batteries...........................................................................................................................13
2.4 Installation in hazardous area......................................................................................................14
2.5 Safety Notes.................................................................................................................................16
2.6 Certificates ...................................................................................................................................21
3 Description............................................................................................................................................... 23
3.1 FUG1010 features .......................................................................................................................23
3.2 NEMA 4X & NEMA 7 Transmitters ..............................................................................................23
3.3 Applications..................................................................................................................................25
3.4 Theory of Operation .....................................................................................................................26
4 Installing/Mounting................................................................................................................................... 35
4.1 Installation safety precautions......................................................................................................35
4.2 Determining a location .................................................................................................................35
4.3 Use according to specifications ...................................................................................................36
4.4 Application Guidelines .................................................................................................................36
4.5 Mounting the Transmitter.............................................................................................................37
5 Connecting .............................................................................................................................................. 39
5.1 Safety notes for connecting .........................................................................................................39
5.2 Transmitter Wiring........................................................................................................................41
5.2.1 Connecting Power........................................................................................................................41
5.2.2 Wiring Temperature Sensor to Transmitter .................................................................................45
5.3 Navigating the Menu ....................................................................................................................48
5.4 Programming the Transmitter ......................................................................................................51
5.5 Sensor Installation .......................................................................................................................56
5.5.1 Preliminary Installation Procedures .............................................................................................56
5.5.2 Sensor Identification and Selection .............................................................................................60
5.5.3 Direct Mount.................................................................................................................................67
FUG1010 IP65 NEMA 4X
Operating Instructions, 01/2013, A5E02951519-AC 3

Table of contents
FUG1010 IP65 NEMA 4X
4 Operating Instructions, 01/2013, A5E02951519-AC
5.5.4 1012T Mounting Tracks .............................................................................................................. 72
5.5.5 Mounting Temperature Sensors ................................................................................................. 81
5.6 Sensor Wiring.............................................................................................................................. 83
6 Commissioning ........................................................................................................................................ 85
6.1 General requirements ................................................................................................................. 85
6.2 Commissioning............................................................................................................................ 85
6.3 Installation Menus ....................................................................................................................... 87
7 Functions................................................................................................................................................. 93
7.1 Gas Parameters Menu................................................................................................................ 93
7.2 Gas Data Menu......................................................................................................................... 102
7.3 Selecting Flow Units.................................................................................................................. 103
7.4 Zero Flow Adjust Menu ............................................................................................................. 107
7.5 Span Data ................................................................................................................................. 111
7.6 Analog Out Setup...................................................................................................................... 116
7.7 Analog Input Setup.................................................................................................................... 118
7.8 Analog Output Trim................................................................................................................... 121
7.9 Logger Control .......................................................................................................................... 125
7.10 Operation Adjust Menu Settings ............................................................................................... 128
7.11 Setting Relays ........................................................................................................................... 131
7.12 Memory Control......................................................................................................................... 133
7.13 Resistive Temperature Device (RTD) Calibration..................................................................... 134
8 Alarm, error, and system messages ...................................................................................................... 137
9 Service and maintenance ...................................................................................................................... 139
9.1 Maintenance.............................................................................................................................. 139
9.2 Technical support...................................................................................................................... 139
9.3 Return procedures .................................................................................................................... 140
9.4 Battery disposal......................................................................................................................... 141
10 Troubleshooting..................................................................................................................................... 143
10.1 Troubleshooting ........................................................................................................................ 143
10.2 F4 Reset Procedure .................................................................................................................. 146
10.3 Test Facilities Graph Screen..................................................................................................... 147
10.4 Site Setup Data ......................................................................................................................... 157
10.5 Force Transmit .......................................................................................................................... 162
11 Technical data ....................................................................................................................................... 165
11.1 Technical Data .......................................................................................................................... 165

Table of contents
FUG1010 IP65 NEMA 4X
Operating Instructions, 01/2013, A5E02951519-AC 5
A Appendix................................................................................................................................................ 167
A.1 Certificates .................................................................................................................................167
A.2 Ordering .....................................................................................................................................167
A.3 I/O Connections and Wiring.......................................................................................................168
A.4 RS-232 Connection....................................................................................................................176
A.5 Flowrate Calibration and Calibration Tables..............................................................................187
A.6 Setting Thermal Coefficient and Modulus of Elasticity ..............................................................190
B Appendix................................................................................................................................................ 193
B.1 Installation/Outline Drawings .....................................................................................................193
Glossary ................................................................................................................................................ 195
Index...................................................................................................................................................... 201
Tables
Table 5- 1 Keypad Function Chart ................................................................................................................49
Table 5- 2 Pipe Configuration Option List Definitions ...................................................................................54
Table 5- 3 Common Gases for Clamp-On Measurement (at 14 BAR & 15.5°C / 200 PSIA & 60°F) ...........55
Table 5- 4 Sensor Selection Chart ................................................................................................................61
Table 5- 5 Temperature Sensors ..................................................................................................................81
Table 7- 1 Gas Flow Meters Menu Structure and Default Values ................................................................94
Table 7- 2 Example #1 - Density (kg-m/m3) vs. Pressure and Temperature ...............................................99
Table 7- 3 Z-factor vs. Pressure and Temperature.....................................................................................100
Table 7- 4 Gas Data Menu Items ................................................................................................................102
Table 7- 5 Totalizer Modes .........................................................................................................................104
Table 7- 6 Totalizer Controls (the "n" in <Fn> = channel number)* ............................................................106
Table 7- 7 Input/Output Wiring (TB2) - 7ME39400AL03 Expanded I/O Module.........................................113
Table 7- 8 Open Collector User Resistor Recommendations.....................................................................114
Table 7- 9 Analog Outputs ..........................................................................................................................116
Table 7- 10 Analog Out Setup Data Categories ...........................................................................................116
Table 7- 11 I/O Data Control Menu ...............................................................................................................119
Table 7- 12 Analog Out Trim Menu Structure ...............................................................................................121
Table 7- 13 Logger Control Menu Option List...............................................................................................125
Table 7- 14 Relay Option List........................................................................................................................131
Table 7- 15 Memory Control Menu ...............................................................................................................133
Table 7- 16 RTD Calibrate Menu Structure...................................................................................................135
Table 8- 1 Alarm Codes ..............................................................................................................................137

Table of contents
FUG1010 IP65 NEMA 4X
6 Operating Instructions, 01/2013, A5E02951519-AC
Table 10- 1 Troubleshooting Tips..................................................................................................................143
Table 10- 2 Description of Graph Screen Text Display Parameters.............................................................155
Table 10- 3 Hot Key Summary ......................................................................................................................156
Table 10- 4 Site Setup Menu Items...............................................................................................................157
Table A- 1 Connection Diagrams and Part Numbers ..................................................................................168
Table A- 2 Input/Output Wiring (TB2) - 7ME39400AL01.............................................................................169
Table A- 3 Input/Output Wiring (TB3) - 7ME39400AL01 I/O Module ..........................................................170
Table A- 4 Connection Diagrams and Part Numbers ..................................................................................171
Table A- 5 Input/Output Wiring (TB2) - 7ME39400AL04 Expanded I/O Module.........................................172
Table A- 6 Input/Output Wiring (TB3) - 7ME39400AL04 Expanded I/O Module.........................................173
Table A- 7 Input/Output Wiring (TB4) - 7ME39400AL04 Expanded I/O Module.........................................174
Table A- 8 Open Collector User Resistor Recommendations .....................................................................175
Figures
Figure 3-1 Typical Transmitter Label.............................................................................................................24
Figure 3-2 NEMA 4X Transmitter Case.........................................................................................................24
Figure 3-3 NEMA 7 Case with graphic display and keypad. .........................................................................25
Figure 4-1 Pipe Mounting and Mounting Locations for Transmitter ..............................................................38
Figure 5-1 Input power (J10) Wiring..............................................................................................................42
Figure 5-2 Analog Input Module Access........................................................................................................45
Figure 5-3 Single Channel Temperature Sensor Inputs................................................................................46
Figure 5-4 KeyPad.........................................................................................................................................49
Figure 5-5 Typical Installation Menu Screen.................................................................................................50
Figure 5-6 Reflect Mount (Pipe shown from above in 12 o'clock position) ...................................................56
Figure 5-7 Direct Mount (Pipe shown from above in 12 o'clock position) .....................................................57
Figure 5-8 Sensor Alignment (Horizontal Plane)...........................................................................................58
Figure 5-9 Pipe Surface Preparation.............................................................................................................59
Figure 5-10 Universal Sensor Label ................................................................................................................61
Figure 5-11 Hi Precision Sensor Label............................................................................................................62
Figure 5-12 Reflect Mount with Mounting Frames and Spacer Bar ................................................................64
Figure 5-13 Sensor..........................................................................................................................................66
Figure 5-14 Sensor Installation........................................................................................................................66
Figure 5-15 Mylar Spacing Guide....................................................................................................................67
Figure 5-16 Wrap Strap Under Pipe and Attach to Adjusting Screw...............................................................68

Table of contents
FUG1010 IP65 NEMA 4X
Operating Instructions, 01/2013, A5E02951519-AC 7
Figure 5-17 Wrapping the Mylar Spacing Guide around the pipe (End View) ................................................69
Figure 5-18 Finding the Halfway Distance ......................................................................................................70
Figure 5-19 Aligning the Sensors for Direct Mode operation (End View) .......................................................70
Figure 5-20 Reflect Mount with Model 1012TN Mounting Track (Side View) .................................................73
Figure 5-21 Direct Mount 180° opposed with Mounting Tracks ......................................................................76
Figure 5-22 Wrapping the Mylar Spacing Guide around the pipe (End View) ................................................78
Figure 5-23 Finding the Halfway Distance ......................................................................................................78
Figure 5-24 Track Rail Alignment....................................................................................................................79
Figure 5-25 REF and Number Index Pin Locations ........................................................................................80
Figure 5-26 Clamp-on Temperature Sensor ...................................................................................................82
Figure 5-27 Insert Temperature Sensor..........................................................................................................83
Figure 5-28 Sensor Cable Connections ..........................................................................................................84
Figure 6-1 Final Setup...................................................................................................................................85
Figure 6-2 Measuring Flow............................................................................................................................86
Figure 7-1 7ME39400AL03 Main Board I/O Wiring.....................................................................................113
Figure 10-1 Test Facilities Graph Screen......................................................................................................148
Figure 10-2 Setting Digital Damping Factor ..................................................................................................151
Figure 10-3 Setting the MinDamp Factor ......................................................................................................152
Figure 10-4 Envelope Threshold Adjustment................................................................................................154
Figure A-1 7ME39400AL01 I/O Module.......................................................................................................168
Figure A-2 7ME39400AL04 Expanded I/O Module .....................................................................................171
Figure A-3 1015CPC-N Serial Interface Cable............................................................................................177

Table of contents
FUG1010 IP65 NEMA 4X
8 Operating Instructions, 01/2013, A5E02951519-AC

Introduction 1
These instructions contain all the information you need for using the device.
The instructions are aimed at persons mechanically installing the device, connecting it
electronically, configuring the parameters and commissioning it as well as service and
maintenance engineers.
Note
It is the responsibility of the customer that the instructions and directions provided in the
manual are read, understood and followed by the relevant personnel before installing the
device.
1.1 Items supplied
● SITRANS FUG1010 IP65 (NEMA 4X) Transmitter
● SITRANS F Literature CD
Note
For additional items refer to your packing slip.
Inspection
1. Check for mechanical damage due to possible improper handling during shipment. All
claims for damage are to be made promptly to the shipper.
2. Make sure the scope of delivery, and the information on the type plate corresponds to the
ordering information.
FUG1010 IP65 NEMA 4X
Operating Instructions, 01/2013, A5E02951519-AC 9