Siemens SITRANS F Series User manual

Ultrasonic Flowmeters
SITRANS FUG1010 IP65 NEMA 7 Compact
Quick Start - 01/2009
SITRANS F

Introduction 1
Installation
2
Commissioning
3
Troubleshooting/FAQs
4
Appendix A
A
SITRANS F
Flowmeters
SITRANS FUG1010 IP65 NEMA 7
Quick Start
Operating Instructions (Compact)
1/2009
CQO:QSG005 Revision B

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Ordernumber: 7ME3611
Ⓟ 02/2009
Copyright © Siemens AG 2009.
Technical data subject to change

SITRANS FUG1010 Quick Start
Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B 3
Table of contents
1 Introduction................................................................................................................................................ 5
1.1 Items supplied................................................................................................................................5
1.2 Safety Notes...................................................................................................................................5
2 Installation ............................................................................................................................................... 13
2.1 Application Guidelines .................................................................................................................13
2.2 Mounting the Flowmeter ..............................................................................................................13
3 Commissioning ........................................................................................................................................ 17
3.1 Connecting Power........................................................................................................................17
3.2 Flowmeter connection using RS-232...........................................................................................19
3.3 Navigating the Menu....................................................................................................................21
3.4 Setting the Parameters ................................................................................................................23
3.5 Transducer Installation.................................................................................................................27
3.5.1 General Information .....................................................................................................................27
3.5.2 Final Setup...................................................................................................................................33
4 Troubleshooting/FAQs............................................................................................................................. 35
4.1 Troubleshooting ...........................................................................................................................35
4.2 Alarm Letter Codes and Descriptions ..........................................................................................37
A Appendix A .............................................................................................................................................. 39
A.1 I/O Connections and Wiring.........................................................................................................39
A.2 Technical Data .............................................................................................................................43
Tables
Table 3- 1 Color Codes .................................................................................................................................18
Table 3- 2 Magnetic Sensor Function Chart .................................................................................................22
Table 3- 3 Common Gases for Clamp-On Measurement (at 200 PSIA & 60oF / 14 bar & 15.5oC)..............25
Table 3- 4 Pipe Configuration Option List Definitions ...................................................................................26
Table 3- 5 Transducer Selection Chart .........................................................................................................27
Table 3- 6 CC129 Damping Material Thickness for Clamp-On Gas systems...............................................29
Table 4- 1 Troubleshooting Tips ...................................................................................................................35
Table A- 1 Part Numbers and Connection Diagrams....................................................................................39
Table A- 2 FUG1010 Input/Output Wiring (TB1) ...........................................................................................39
Table A- 3 FUG1010 Input/Output Wiring (TB2) ...........................................................................................41
Table A- 4 Part Numbers and Connection Diagrams....................................................................................42

Table of contents
SITRANS FUG1010 Quick Start
4 Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B
Table A- 5 FUG1010DX Input/Output Wiring (TB1) ..................................................................................... 42
Table A- 6 FUG1010DX Input/Output Wiring (TB2) ..................................................................................... 43
Figures
Figure 2-1 Pipe Mounting 1010 and Mounting Bracket Locations ............................................................... 14
Figure 3-1 Input Power Connector (P8) Wiring ............................................................................................ 18
Figure 3-2 Serial Port Program Menu Screen .............................................................................................. 19
Figure 3-3 RS-232 Interface Cable Wiring ................................................................................................... 20
Figure 3-4 Magnetic Wand and LCD Display ............................................................................................... 22
Figure 3-5 Reflect Mount with Mounting Frame and Spacer Bar ................................................................. 30
Figure 3-6 Transducer .................................................................................................................................. 31
Figure 3-7 Transducer Installation................................................................................................................ 31
Figure 3-8 Connecting Transducers to Flowmeter....................................................................................... 32

SITRANS FUG1010 Quick Start
Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B 5
Introduction 1
This Quick Start Guide is for the Siemens SITRANS FUG1010 Compact IP65 (NEMA 7)
Dual Channel flowmeters. It illustrates a typical setup using D-Series transducers in the
Reflect mode (for Direct Mode see flowmeter manual). These procedures can also be
applied to other single and multi-channel models as well.
1.1 Items supplied
● SITRANS F Flowmeter
● SITRANS F literature CD
● Quick Start Guide
● For additional items refer to your packing slip.
1.2 Safety Notes
Quick Start Safety Information for Hazardous Areas
DANGER
Explosion Hazard. Will Cause Death, Serious Injury or Property Damage.
Restrict use and repair to qualified personnel.
DANGER
Death or severe personal injury and/or equipment and property damage will result if proper
Hazardous (Classified) Locations installation precautions are not taken.
DANGER
The use of unauthorized parts in the repair of the equipment, tampering by unqualified
personnel, or operation with the cover open in a Hazardous (Classified) Location will result
in dangerous conditions which will cause death, serious injury, and/or equipment and
property damage.
Follow all safety instructions contained or referenced herein.

Introduction
1.2 Safety Notes
SITRANS FUG1010 Quick Start
6 Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B
DANGER
Explosion hazard
Death or severe personal injury and/or equipment and property damage will result due to
improper installation or use of this equipment when located in a Hazardous (Classified)
Location.
•Install as directed.
•Disconnect power source before servicing.
•Keep cover closed when equipment is operating.
WARNING
Qualified personnel
This flow meter system may only be set up and used in conjunction with this Quick Start
and the instructions on the electronic media provided. Installation, maintenance and
operation of the flow meter system may only be performed by qualified personnel. Within
the context of this Quick Start, qualified persons are defined as persons who have the skills
and knowledge related to the construction and operation of the electrical equipment and
installations and have received safety training to recognize and avoid the potentially
explosive hazards involved.
Qualified personnel posses the following qualifications
1. Is trained and authorized to energize, de-energize, clear, ground and tag circuits and
equipment in accordance with established safety practices.
2. Is trained in the proper care and use of protective equipment such as rubber gloves,
hard hat, safety glasses or face shields, flash clothing, etc., in accordance with
established safety practices.
3. Is trained in rendering first aid
Note
This Quick Start does not purport to cover all details or variations in equipment, or to provide
for every possible contingency to be me in connection with installation, operation or
maintenance. Should further information be desired or should particular problems arise,
which are not covered sufficiently for the purchaser's purposes, the matter should be
referred to the local Siemens sales office (www.siemens.com). The contents of this Quick
Start shall not become part of or modify any prior or existing agreement, commitment or
relationship. The sales contract contains the entire obligation of Siemens. The warranty
contained in the contact between the parties is the sole warranty of Siemens. Any
statements contained herein do not create new warranties or modify the existing warranty.

Introduction
1.2 Safety Notes
SITRANS FUG1010 Quick Start
Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B 7
Quick Start Safety Information for Hazardous Areas
Note
Ratings under this heading apply to specific model families
Check Your Model Number:
FUE1010 7ME3500, FUG1010, 7ME3610, FUH1010 7ME3600 and FUS1010 7ME3530
only;
FM-CSA installation
Read, understand and follow all safety instructions on the electronic media provided. This
equipment is rated for use in hazardous (classified) locations as stated below and must be
installed according to the 1010-304 installation drawing provided on the media. Failure to
install the equipment in the prescribed manner will result in unsafe operation. Follow all local
jurisdictional safety codes when operating this equipment. When properly installed the
equipment meets the following FM – CSA ratings.
Flow Meter
● Intrinsically safe connections Class I and II, Division 1, Groups A, B, C, D, E, F and G;
● Nonincendive for Class I, Division 2, Groups A, B, C and D;
● Suitable for Class II Division 2 Groups F and G outdoor (Type 4X)
● Temperature code T5 at an ambient of 40°C
Transducers
● Intrinsically safe Class I and II, Division 1, Groups A, B, C, D, E, F and G;
● Nonincendive for Class I, Division 2, Groups A, B, C and D;
● Suitable for Class II Division 2 Groups F and G outdoor (Type 4X)
● Temperature code T6 at an ambient of 40°C
ATEX installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment complies with Directive 94/9/EC and is rated for use in potentially explosive
atmospheres. The equipment markings are shown and explained below. Equipment must be
installed according to the 1010-389 installation drawing provided on the media. Failure to
install the equipment in the prescribed manner will result in unsafe operation. Follow all
regional safety laws when operating this equipment. When properly installed the equipment
meets the following ATEX ratings as stated in EC-Type Examination Certificate
KEMA03ATEX1134

Introduction
1.2 Safety Notes
SITRANS FUG1010 Quick Start
8 Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B
Flow Meter Markings and Explanations
● II (1) G [EEx ia] IIC – Flow meter located in the non-hazardous area with intrinsically
safe circuits of category Ex ia, which can be connected to Category 1 transducers
● II 3 (1) G EEx nC [ia] IIC T5 – Category 3 Flow meter located in Zone 2 hazardous
area with intrinsically safe circuits of category Ex ia, which can be connected to Category
1 transducers in Zone 0
● IP65 – Ingress protection against solid bodies, rating of dust-tight and against liquid,
rating of water jets
Transducers Markings and Explanations
● II 1 G EEx ia IIC T5 – Category 1 Transducers located in Zone 1 hazardous area with
intrinsically safe circuits of category Ex ia for use in potentially explosive atmosphere
containing gases
● IP65 – Ingress protection against solid bodies, rating of dust-tight and against liquid,
rating of water jets
Quick Start Safety Information for Hazardous Areas
Note
Ratings under this heading apply to specific model families
Check Your Model Number:
FUS1010 7ME3532, 7ME3533, FUH1010 7ME3602, 7ME3603, FUG1010, 7ME3612 and
7ME3613 only;
FM-CSA installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment is rated for use in hazardous (classified) locations as stated below and must be
installed according to the 1010-443 installation drawing provided on the media. Failure to
install the equipment in the prescribed manner will result in unsafe operation. Follow all local
jurisdictional safety codes when operating this equipment. When properly installed the
equipment meets the following FM – CSA ratings:
Flow Meter
● Explosionproof for Class I, Division1, Groups B, C, D;
● Dust-ignitionproof for Class II, Division 1, Groups E, F and G
● Intrinsically safe connections for Class I and II, Division 1, Groups A, B, C, D, E, F and G;
● Nonincendive for Class I, Division 2, Groups A, B, C and D;
● Suitable for Class II Division 2 Groups F and G outdoor (Type 4X)

Introduction
1.2 Safety Notes
SITRANS FUG1010 Quick Start
Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B 9
Transducers
● Intrinsically safe connections Class I and II, Division 1, Groups A, B, C, D, E, F and G;
● Nonincendive for Class I, Division 2, Groups A, B, C and D;
● Suitable for Class II Division 2 Groups F and G outdoor (Type 4X)
● Temperature code T6 at an ambient of 40°C
ATEX installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment is rated for use in explosive atmospheres as stated below and must be installed
according to the 1010-464 installation drawing provided on the media. Failure to install the
equipment in the prescribed manner will result in unsafe operation. Follow all regional safety
laws when operating this equipment. When properly installed the equipment meets the
following ATEX ratings as stated in EC-Type Examination Certificate KEMA03ATEX1134
Flow Meter Markings and Explanations
● II (1) G [EEx ia] IIC– Flow meter located in the non-hazardous area with intrinsically
safe circuits of category Ex ia, which can be connected to Category 1 transducers for use
in potentially explosive atmosphere containing gases
● II 3 (1) G EEx nC [ia] IIC T5 (Tamb = 0° TO + 60°C) – Category 3 Flow meter located
in Zone 2 hazardous area with intrinsically safe circuits of category Ex ia, which can be
connected to Category 1 transducers in Zone 0 for use in potentially explosive
atmosphere containing gases
● II 2 (1) G EEx d [ia IIC] IIB T5 (Tamb = 0° TO + 50°C) – Category 2 Flow meter
located in Zone 1 hazardous area with intrinsically safe circuits of category Ex ia, which
can be connected to Category 1 transducers for use in potentially explosive atmosphere
containing gases (Model families FUG1010 7ME3612 and 7ME3613 only)
● II 2 (1) G EEx d [ia IIC] IIB+H2 T5 (Tamb = 0° TO + 50°C) – Category 2 Flow meter
located in Zone 1 hazardous area with intrinsically safe circuits of category Ex ia, which
can be connected to Category 1 transducers for use in potentially explosive atmosphere
containing gases
● IP66 – Ingress protection against solid bodies, rating of dust-tight and against liquid,
rating of heavy seas
Transducers Markings and Explanations
● II 1 G EEx ia IIC T5 – Category 1 Transducers located in Zone 1 hazardous area with
intrinsically safe circuits of category Ex ia for use in potentially explosive atmosphere
containing gases
● IP65 – Ingress protection against solid bodies, rating of dust-tight and against liquid,
rating of water jets

Introduction
1.2 Safety Notes
SITRANS FUG1010 Quick Start
10 Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B
Quick Start Safety Information for Hazardous Areas
Note
Ratings under this heading apply to specific model families
Check Your Model Number:
FUS1010 7ME3531, FUH1010, 7ME3601, FUG1010 7ME3611 only;
FM-CSA installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment is rated for use in hazardous (classified) locations as stated below and must be
installed according to the 1010-341 installation drawing provided on the media. Failure to
install the equipment in the prescribed manner will result in unsafe operation. Follow all local
jurisdictional safety codes when operating this equipment. When properly installed the
equipment meets the following FM–CSA ratings:
Flow Meter
● Explosionproof for Class I, Division1, Groups B, C, D;
● Dust-ignitionproof for Class II, Division 1, Groups E, F and G
● Intrinsically safe connections for Class I and II, Division 1, Groups A, B, C, D, E, F and G;
● Nonincendive for Class I, Division 2, Groups A, B, C and D;
● Suitable for Class II Division 2 Groups F and G outdoor (Type 4X)
Transducers
● Intrinsically safe Class I and II, Division 1, Groups A, B, C, D, E, F and G;
● Nonincendive for Class I, Division 2, Groups A, B, C and D;
● Suitable for Class II Division 2 Groups F and G outdoor (Type 4X)
● Temperature code T6 at an ambient of 40°C
ATEX installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment is rated for use in explosive atmospheres as stated below and must be installed
according to the 1010-422 installation drawing provided on the media. Failure to install the
equipment in the prescribed manner will result in unsafe operation. Follow all regional safety
laws when operating this equipment. When properly installed the equipment meets the
following ATEX ratings as stated in EC-Type Examination Certificate KEMA03ATEX2133

Introduction
1.2 Safety Notes
SITRANS FUG1010 Quick Start
Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B 11
Flow Meter
● II 2 (1) G EEx d [ia] IIB+H2 – Category 2 Flow meter located in Zone 1 hazardous
area with intrinsically safe circuits of category Ex ia, which can be connected to Category
1 transducers for use in potentially explosive atmosphere containing gases
● IP65 – Ingress protection against solid bodies, rating of dust-tight and against liquid,
rating of water jets
Transducers
● II 1 G EEx ia IIC T5 – Category 1 Transducers located in Zone 1 hazardous area with
intrinsically safe circuits of category Ex ia for use in potentially explosive atmosphere
containing gases
● IP65 – Ingress protection against solid bodies, rating of dust-tight and against liquid,
rating of water jets

SITRANS FUG1010 Quick Start
Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B 13
Installation 2
2.1 Application Guidelines
Basic Requirements
● Determine pipe material and dimensions.
● Avoid vertical pipes flowing in a downward direction.
● Avoid installation of transducers on the top and bottom of horizontal pipes, if possible.
● Select a location with the longest straight run of pipe.
● Identify upstream piping configuration (elbow, reducer, etc.).
● Pipe surface should be smooth and, if necessary, free of paint.
● Avoid pressure reduction components upstream.
● Avoid mounting on or near weld seams.
Additonal Requirements for Liquid Applications
● Pipe must be full during set-up.
Additonal Requirements for Gas Applications
● Pipe must be fully pressurized during set-up.
2.2 Mounting the Flowmeter
Wall Mounting
The flowmeter can be mounted on any wall surface including wood, metal or concrete. Use
the appropriate bolts and screws as needed for your mounting application. (See figure below
for mounting bracket locations.)

Installation
2.2 Mounting the Flowmeter
SITRANS FUG1010 Quick Start
14 Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B
Pipe Mounting
For installation on pipe use Pipe Mount Kit CQO:1012XMB-1 (optional - see catalog) See
figure below.






① Clamp ④ U-Bolt Assembly for standard 2-inch
(2.38in/6.0452cm) pipe. (Hardware
supplied.)
② Mounting Bracket (Hardware not supplied for
wall mounting.)
⑤ Transducer Cable Entry Ports
③ Pipe ⑥ Position Plastic Strip Under Clamp
Figure 2-1 Pipe Mounting 1010 and Mounting Bracket Locations

Installation
2.2 Mounting the Flowmeter
SITRANS FUG1010 Quick Start
Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B 15
Note
Use conduit fittings or cable glands on all cables.
Note
Install weather tight seals at all unused holes using proper cable conduit and close additional
holes to IP65 standards.

SITRANS FUG1010 Quick Start
Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B 17
Commissioning 3
3.1 Connecting Power
DANGER
Turn off main power before installing AC connections to the flowmeter. Contact with
exposed wiring may lead to fire, electric shock, or serious personal injury.
1. Using a 1/16" Hex key, loosen the flowmeter Rear Housing Cover locking setscrew.
2. Unscrew the Rear Housing Cover and remove.
3. Locate power supply connector J8. Use the tables below and the part number of your unit
to determine the correct input power source. (See ID label on right side of housing.)
5RRW0HWHU1XPEHU
7UDQVGXFHU6XSSRUW
5HOD\6XSSRUW
1XPHULF'LVSOD\
3RZHU6XSSO\2SWLRQ
;7.1=3/66DIHW\5DWLQJ2SWLRQ
/DQJXDJH2SWLRQ
Power Supply Option Code Power Supply P/N User Supplied Power
S 1010X-6SS2 90-250 VAC Single Phase
ZN 1010X-6ZNS2 9-36 VDC Negative Ground
ZP 1010X-6ZPS2 9-36 VDC Positive Ground
Note
Power Supply Module P/N label is located inside the front housing cover.
4. Pull the desired length of input power wires through flowmeter case conduit cable hole
and into flow meter case before wiring connector.
5. Wire input power connector P8 for AC or DC power depending on power supply provided
as shown below. Insert wires into wire entry holes and secure by tightening wire clamp
screws (see figure below).
Note
Power Supply connector wires should be stripped AWG 12-18 stranded wire or solid
conductors.

Commissioning
3.1 Connecting Power
SITRANS FUG1010 Quick Start
18 Operating Instructions (Compact), 1/2009, CQO:QSG005 Revision B
Terminal Number 1010X-6SS2 1010X-6ZNS2 1010X-6ZPS2
1 Hot Positive Positive
2 Neutral Negative (Gnd) Negative (Gnd)
3 Ground Ground Ground
6. Plug input power connector P8 into connector J8 and secure using two captive connector
mounting screws as indicated below.
7. Secure power input cable with cable clamp to prevent wire breakage.
8. Replace Rear Housing Cover and tighten setscrew.
9. Connect the power cables to the appropriate power source previously selected from the
tables above and power up unit (100-250 VAC @ 50/60 Hz or 9-36 VDC).
Note
Loosen Wire Clamp Screw, insert stripped end of wire and then retighten.
  

+271(8*1'
*1'
3
$&
'&




3
① Wire Clamp Screws
② Connector Mounting Screws
③ Stripped Wire
Figure 3-1 Input Power Connector (P8) Wiring
Table 3- 1 Color Codes
HOT NEU GND
USA BK WH GRN
EU BR BL Y/GRN