Siemens SIMOTRAS 6SG7050 User manual

s
SIMOTRAS HD
6SG70 Series
Operating Instructions
Microprocessor-controlled 20kW to 500kW converters for speed
control of slipring motors with stator phase-angle control and
electronic phase reversal
Edition 04 Order No.: 6SG7000-0BA76

General 01.04
© Siemens AG 1999 - 2004 All rights reserved
These Operating Instructions are available in the following languages:
Language German
Order No.: 6SG7000-0BA00
Converter software version:
As these Operating Instructions went to print, SIMOTRAS HD converters were being delivered from the
factory with software version 2.1 installed.
These Operating Instructions also apply to other software versions.
Earlier software versions: Some parameters described in this document might not be stored in the software
(i.e. the corresponding functionality is not available on the converter) or some
parameters will have a restricted setting range. If this is the case, however,
appropriate reference to this status will be made in the Parameter List.
Later software versions: Additional parameters might be available on the SIMOTRAS HD (i.e. extra
functions might be available which are not described in these Operating
Instructions) or some parameters might have an extended setting range. In this
case, leave the relevant parameters at their factory setting, or do not set any
parameter values which are not described in these Instructions !
The software version of the SIMOTRAS HD can be read in parameters r060 and r065.
The latest software version is available at the following Internet site:
http://www4.ad.siemens.de/view/cs/en/8479576
From software version 1.5, the SIMOREG software also contains the SIMOTRAS HD software.
The reproduction, transmission or use of this document or contents is
not permitted without express written authority. Offenders will be
liable for damages. All rights, including rights created by patent grant
or registration of a utility model or design, are reserved.
We have checked that the contents of this publication agree with the
hardware and software described herein. Nonetheless, differences
might exist and therefore we cannot guarantee that they are
completely identical. The information given in this publication is
reviewed at regular intervals and any corrections that might be
necessary are made in the subsequent printings. Suggestions for
improvement are welcome at all times. SIMOTRAS HD ® is a registered trademark of Siemens

01.04 Contents
Siemens AG 6SG7000-0BA76 0-1
SIMOTRAS HD Operating Instructions
0 Contents
Page
1 Safety information
2 Type spectrum
2.1 Converter order no. code 2-2
2.2 Ordering information for options using codes 2-3
3 Description
3.1 Applications 3-1
3.2 Design 3-1
3.3 Mode of operation 3-2
3.3.1 Converter design 3-2
3.3.2 Speed control using stator phase-angle control 3-3
3.3.3 Speed control by changing the rotor resistance levels 3-4
3.3.4 Method of operation of electronic phase reversal with plug braking 3-5
3.3.5 SIMOTRAS HD – control characteristics for lifting gear 3-6
3.3.6 SIMOTRAS HD – control characteristics for travel gear 3-7
3.4 Technical data 3-8
3.5 Applicable standards 3-13
3.6 Abbreviations 3-13
4 Shipment, unpacking
5 Installation
5.1 Dimension drawings 5-2
5.2 Mounting options 5-8
5.2.1 Terminal expansion board CUD2 5-8
5.2.2 Optional supplementary boards 5-9
5.2.2.1 Local bus adapter (LBA) for mounting optional supplementary boards 5-9
5.2.2.2 Mounting of optional supplementary boards 5-9
5.3 Pulse encoder with fitting accessory 6SG7000 – 2AC15 5-11
6 Connections
6.1 Block diagrams with suggested connection 6-2
6.2 Installation instructions for proper EMC installation of drives 6-6
6.2.1 Fundamental principles of EMC 6-6
6.2.1.1 What is EMC 6-6
6.2.1.2 Noise radiation and noise immunity 6-6
6.2.1.3 Limit values 6-6

Contents 01.04
0-2 Siemens AG 6SG7000-0BA76
SIMOTRAS HD Operating Instructions
Page
6.2.1.4 Using SIMOTRAS HD in an industrial environment 6-7
6.2.1.5 Non-grounded supply systems 6-7
6.2.1.6 EMC planning 6-7
6.2.2 Proper EMC installation of drives (installation instructions) 6-8
6.2.2.1 General 6-8
6.2.2.2 Rules for proper EMC installation 6-8
6.2.2.3 Arrangement of components for converters 6-16
6.2.2.4 List of recommended RI suppression filters 6-17
6.3 Parallel connection of converters 6-18
6.3.1 Circuit diagram showing parallel connection of SIMOTRAS converters 6-18
6.3.2 Parameterization of SIMOTRAS converters for parallel connection 6-19
6.4 Power connections 6-20
6.5 Fuses 6-25
6.6 Terminal arrangement 6-26
6.7 Terminal assignments 6-29
6.7.1 Overview of terminal connections on the electronics module
C98043-A7001 (CUD1) 6-29
6.7.2 Overview of terminal connections on the optional terminal expansion module
C98043-A7006 (CUD2) 6-29
6.7.3 Terminal description 6-30
7 Start-up
7.1 General safety information 7-1
7.2 Operator control panels 7-3
7.2.1 Simple operator control panel (PMU) 7-3
7.2.2 User-friendly operator control panel (OP1S) 7-4
7.3 Parameterization procedure 7-5
7.3.1 Parameter types 7-5
7.3.2 Parameterization on simple operator control panel 7-6
7.4 Restore factory setting 7-7
7.5 Notes to be read before switching on 7-8
7.6 Start-up procedure 7-9
7.6.1 Access authorization 7-9
7.6.2 Adjustment of converter rated currents 7-9
7.6.3 Adjustment to actual converter supply voltage 7-9
7.6.4 Input of motor data 7-9
7.6.5 Actual speed sensing data 7-10
7.6.5.1 Operation with pulse encoder 7-10
7.6.5.2 Operation with analog tacho 7-10
7.6.6 Speed setpoint data 7-10
7.6.6.1 Operation with analog setpoint 7-10

01.04 Contents
Siemens AG 6SG7000-0BA76 0-3
SIMOTRAS HD Operating Instructions
Page
7.6.6.2 Operation with 4 stage master switch 7-10
7.6.7 Selection of basic technological functions 7-10
7.6.8 Setting the current controller loop 7-11
7.6.9 Checking direction of rotation of the motor 7-12
7.6.10 Setting the speed control loop 7-12
7.6.11 Setting the ramp times of the ramp-function generator 7-13
7.6.12 Setting the brake control 7-14
7.6.13 Setting the start pulse for the speed controller 7-16
7.6.14 Setting of limit value for closed-loop/open-loop operation 7-16
7.6.15 Setting the rotor contactor stepping 7-17
7.6.16 Counter-torque operation and premature switching over from
counter-torque stage to start-up stage 7-19
7.6.17 Setting the ramp-down monitoring function 7-20
7.6.18 Setting up setpoint/actual value monitoring 7-20
7.6.19 Setting the setpoint reduction when pre-limit switches are activated 7-21
7.6.20 Documentation of setting values 7-21
7.7 SIMOTRAS HD troubleshooting table 7-22
7.8 Data for existing drive 7-23
7.9 SIMOTRAS HD – QUICK START INSTRUCTIONS 7-25
7.10 Starting up optional supplementary boards 7-27
7.10.1 Sequence of operations for starting up the T300 technology board 7-27
7.10.2 Sequence of operations for starting up PROFIBUS boards (CBP2) 7-28
7.10.2.1 Mechanisms for processing parameters via the PROFIBUS 7-30
7.10.2.2 Diagnostic tools 7-31
7.10.3 Sequence of operations for starting up CAN bus boards (CBC) 7-35
7.10.3.1 Description of CBC with CAN Layer 2 7-36
7.10.3.2 Description of CBC with CANopen 7-40
7.10.3.3 Diagnostic tools 7-42
7.10.4 Procedure for starting up SIMOLINK boards (SLB) 7-46
7.10.5 Procedure for staring up expansion boards (EB1 and EB2) 7-50
7.10.6 Procedure for starting up the pulse encoder board (SBP) 7-51
7.10.7 Structure of request/response telegrams 7-52
7.10.8 Transmission of double-word connectors for technology and communication modules7-55
8 Function diagrams
9 Function descriptions
9.1 General explanations of terms and functionality 9-1
9.2 Computation cycles, time delay 9-6
9.3 Commands for switch on, shutdown and disabling of the firing pulses 9-7
9.3.1 Switch-on/shutdown (ON/OFF1): terminal 37 - control word 1, bit 0 9-7

Contents 01.04
0-4 Siemens AG 6SG7000-0BA76
SIMOTRAS HD Operating Instructions
Page
9.3.2 Operating enable: terminal 38 - control word 1, bit 3 9-9
9.3.3 OFF2 (voltage disconnection): control word 1, bit 1 9-10
9.3.4 OFF3 (Fast stop): control word 1, bit 2 9-10
9.4 Commands for specifying setpoints 9-12
9.4.1 Inching 9-12
9.4.2 Crawl 9-13
9.4.3 Fixed setpoint 9-14
9.5 Ramp-function generator 9-14
9.5.1 Definitions 9-15
9.5.2 Operating principle of ramp-function generator 9-15
9.5.3 Control signals for ramp-function generator 9-16
9.5.4 Ramp-function generator settings 1, 2 and 3 9-16
9.5.5 Ramp-up integrator 9-17
9.5.6 Ramp-function generator tracking 9-17
9.5.7 Limitation after ramp-function generator 9-17
9.5.8 Velocity signal dv/dt (K0191) 9-18
9.6 Speed controller 9-18
9.7 Switch on auxiliaries 9-19
9.8 Switch over parameter sets 9-20
9.9 Serial interfaces 9-21
9.9.1 Serial interfaces with USS®protocol 9-22
9.9.2 Serial interfaces with peer-to-peer protocol 9-24
9.10 Thermal overload protection of motor (I2t monitoring of motor) 9-28
9.11 Automatic restart 9-30
9.12 Status description of some bits of status word ZSW1 9-31
10 Faults and alarms
10.1 Fault messages 10-2
10.1.1 General information about faults 10-2
10.1.2 List of fault messages 10-2
10.2 Alarm messages 10-15
11 Parameter list
12 List of connectors and binectors
12.1 Connector list 12-1
12.2 Binector list 12-24

01.04 Contents
Siemens AG 6SG7000-0BA76 0-5
SIMOTRAS HD Operating Instructions
Page
13 Maintenance
13.1 Procedure for updating software (upgrading to a new software version) 13-2
13.2 Replacement of components 13-3
13.2.1 Replacement of fan 13-3
13.2.2 Replacement of PCBs 13-7
13.2.3 Replacement of thyristor modules on D400 / 60 – 680 Mre converters 13-8
13.2.4 Replacement of fuses and thyristor assemblies on D400 / 900 Mre converters 13-9
14 Servicing / Spare parts
14.1 Servicing 14-1
14.1.1 Europe / World 14-1
14.2 Spare parts 14-2
15 DriveMonitor
15.1 Scope of delivery 15-1
15.2 Installing the software 15-1
15.3 Connecting the SIMOTRAS HD to the PC 15-1
15.4 Setting up an online link to the SIMOTRAS HD 15-2
15.5 Further information 15-2
16 Environmental compatibility
17 Configuration example
17.1 Task 17-2
17.2 Selecting a motor 17-2
17.3 Selecting an actual value sensor 17-2
17.4 Selecting a rotor resistor 17-3
17.5 Selecting a SIMOTRAS HD converter 17-6
17.6 Selecting the contactors 17-6
17.7 Selecting a master switch 17-6
18 Appendix
18.1 Compatibility with SIMOTRAS HE (6GA4625 series) 18-1
Comments sheet 18-5

Contents 01.04
0-6 Siemens AG 6SG7000-0BA76
SIMOTRAS HD Operating Instructions

01.04 Safety information
SIEMENS AG 6SG7000-0BA76 1-1
SIMOTRAS HD Operating Instructions
1 Safety information
WARNING
Hazardous voltages and rotating parts (fans) are present in this electrical equipment during
operation. Non-observance of the safety instructions can result in death, severe personal injury
or substantial property damage.
Only qualified personnel should work on or around the equipment after first becoming
thoroughly familiar with all warning and safety notices and maintenance procedures contained
herein. The successful and safe operation of this equipment is dependent on careful
transportation, proper storage and installation as well as correct operation and maintenance.
Definitions:
• QUALIFIED PERSONNEL
For the purpose of this Instruction Manual and product labels, a "Qualified person" is someone
who is familiar with the installation, construction and operation of the equipment and the hazards
involved. He or she must have the following qualifications:
1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and
equipment in accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with established
safety procedures.
3. Trained in rendering first aid.
• VDANGER
indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
• VWARNING
indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
• VCAUTION
used with the safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
• CAUTION
used without the safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
• NOTICE
NOTICE used without the safety alert symbol indicates a potentially situation which, if not
avoided, may result in an undesireable result or state.

Safety information 01.04
1-2 SIEMENS AG 6SG7000-0BA76
SIMOTRAS HD Operating Instructions
NOTE
These operating instructions do not purport to cover all details or variations in equipment, nor to
provide for every possible contingency to be met in connection with installation, operation or
maintenance.
Should further information be desired or should particular problems arise which are not covered
sufficiently for the purchaser's purposes, the matter should be referred to the local Siemens
Sales Office.
The contents of these operating instructions shall not become part or modify any prior or existing
agreement, commitment or relationship. The Sales Contract contains the entire obligations of
Siemens. The warranty contained in the contract between the parties is the sole warranty of
Siemens. Any statements contained herein do not create new warranties or modify the existing
warranty.
DANGER
Converters contain hazardous electrical voltages, Death, severe bodily injury or significant
material damage can occur if the safety measures are not followed. The following precautions
should be taken in order to reduce the risk of death or injury.
1. Only qualified personnel, who are knowledgeable about the converters and the provided
information, can install, start up, operate, troubleshoot or repair the converters.
2. The converter must be installed in accordance with the relevant safety regulations (e.g. DIN,
VDE), as well as all other relevant national and local regulations. It must be ensured that the
grounding, cable dimensioning and appropriate short-circuit protection have been
implemented to guarantee operational safety and reliability.
3. All panels and doors must be kept closed during normal operation.
4. Before carrying out visual checks and maintenance work, ensure that the AC power supply
is disconnected and locked out. Before the AC supply is disconnected, both converters and
motors are at hazardous voltage levels. Even when the converter contactor is open,
hazardous voltages are still present.
5. When making measurements with the power supply switched on, electrical connections
must not be touched under any circumstances. Remove all jewellery from wrists and fingers.
Ensure that the test equipment is in good conditions and operationally safe.
6. When working on units which are switched on, stand on an insulating surface, i.e. ensure
that you are not grounded.
7. Carefully follow the relevant instructions and observe all danger, warning and cautionary
instructions.
8. This does not represent a full listing of all the measures necessary for safe operation of the
equipment. If you require other information or if certain problems occur which are not
handled in enough detail in the information provided in the Instruction Manual, please
contact your local Siemens office.