Siemens SINAMICS G120 Instructions for use

Using SINAMICS G120 / G120C / S120 Blocksize converters
in marine applications

SINAMICS
Using SINAMICS G120 / G120C /
S120 Blocksize converters in
marine applications
Application Manual
11/2019
A5E48346362A
Safety information
1
Introduction
2
Components for marine
applications
3
Referencing the standard
documentation of the
components
4
Presentation of the "PM240"
system being considered
5
System configuration for
marine applications
6
Marine-specific application
conditions
7
Marine-specific installation
regulations
8

Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
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A5E48346362A
Ⓟ
11/2019 Subject to change
Copyright © Siemens AG 2019.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
Application Manual, 11/2019, A5E48346362A 3
Table of contents
1 Safety information ................................................................................................................................... 5
2 Introduction............................................................................................................................................. 7
3 Components for marine applications ....................................................................................................... 9
3.1 PM240-2 Power Modules .........................................................................................................9
3.2 Control Units / Control Unit Adapter .......................................................................................12
3.3 Operator Panels......................................................................................................................13
3.4 G120C compact converter......................................................................................................14
4 Referencing the standard documentation of the components................................................................. 17
5 Presentation of the "PM240" system being considered .......................................................................... 19
6 System configuration for marine applications......................................................................................... 21
7 Marine-specific application conditions ................................................................................................... 23
8 Marine-specific installation regulations .................................................................................................. 25
8.1 Reinforced control cabinet design ..........................................................................................26
8.2 Integration of the components in the cabinet..........................................................................27
8.3 Operator panel installed in the cabinet doors .........................................................................29
8.4 Cooling - control cabinet ventilation........................................................................................30
8.5 External auxiliary power supply ..............................................................................................31

Table of contents
Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
4Application Manual, 11/2019, A5E48346362A

Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
Application Manual, 11/2019, A5E48346362A 5
Safety information
1
WARNING
Not observing fundamental safety instructions and residual risks
If the basic safety instructions and residual risks are not carefully observed in the Power
Module documentation, accidents involving severe injuries or death may occur.
•Adhere to the fundamental safety instructions.
•When assessing the risk, take into account residual risks.
WARNING
Improper transport or installation of the Power Modules
Serious injury, or even death and substantial material damage can occur if the Power
Modules are not transported or installed properly.
•Transport, install and remove the Power Modules only if you are fully qualified to do so.
•Take into account that in some cases the Power Modules are heavy and top-heavy –
and take the necessary precautionary measures.
•Always secure the Power Modules when installing or removing by securely attaching
them to crane hooks.
•Wear your personal protection equipment (e.g. safety shoes, gloves).

Safety information
Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
6Application Manual, 11/2019, A5E48346362A

Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
Application Manual, 11/2019, A5E48346362A 7
Introduction
2
This Manual describes the use of converters, based on PM240-2 Power Modules, for marine
applications.
The same technical requirements regarding function, ruggedness and protection & safety
apply for marine applications, just the same as for industrial applications. Therefore,
reference is made to the standard documentation available for the components involved.
However, marine-specific operating conditions require restrictions and/or additional
measures, which are explained in this Manual.

Introduction
Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
8Application Manual, 11/2019, A5E48346362A

Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
Application Manual, 11/2019, A5E48346362A 9
Components for marine applications
3
The converters discussed in this Manual are based on the following components. They are
built-in types that are integrated in a control cabinet.
3.1 PM240-2 Power Modules
Table 3- 1 Overview of PM240-2 Power Modules
Voltage
Frame size (FS ...)
Power range (kW)
Integrated filter
1 AC / 3 AC 200 … 240 V
A
0.55 / 0.75
Class A (C2) / without
B
1.1 / 1.5 / 2.2
Class A (C2) / without
C
3 / 4
Class A (C2) / without
3 AC 200 … 240 V
C
5.5 / 7.5
Class A (C2) / without
D
11 / 15 / 18.5
--- / without
E
22 / 30
--- / without
F
37 / 45 / 55
--- / without
3 AC 380 … 480 V
A
0.55 / 0.75 / 1.1 / 1.5 / 2.2 / 3.0
Class A (C2) / without
B
4 / 5.5 / 7.5
Class A (C2) / without
C 11 / 15 Class A (C2) / without
D
18.5 / 22 / 30 / 37
Class A (C2) / without
E
45 / 55
Class A (C2) / without
F
75 / 90 / 110 / 132
Class A (C2) / without
G
160 / 200 / 250
Class A (C2) / C3
3 AC 500 … 690 V
D
11 / 15 / 18.5 / 22 / 30 / 37
Class A (C2) / without
E
45 / 55
Class A (C2) / without
F
75 / 90 / 110 / 132
Class A (C2) / without
G
160 / 200 / 250
--- / C3
The article numbers are completely listed in the following table.
Other Power Modules are not considered.

Components for marine applications
3.1 PM240-2 Power Modules
Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
10 Application Manual, 11/2019, A5E48346362A
Table 3- 2 PM240-2 Power Modules
Voltage range
Power [kW]
PM240-2 without integrated
Class A line filter
Article No.
PM240-2 with integrated Class
A line filter
Article No.
1 AC / 3 AC 200 … 240 V
0.55
6SL3210-1PB13-0UL0
6SL3210-1PB13-0AL0
0.75
6SL3210-1PB13-8UL0
6SL3210-1PB13-8AL0
1.1
6SL3210-1PB15-5UL0
6SL3210-1PB15-5AL0
1.5
6SL3210-1PB17-4UL0
6SL3210-1PB17-4AL0
2.2
6SL3210-1PB21-0UL0
6SL3210-1PB21-0AL0
3
6SL3210-1PB21-4UL0
6SL3210-1PB21-4AL0
4
6SL3210-1PB21-8UL0
6SL3210-1PB21-8AL0
3 AC 200 … 240 V
5.5
6SL3210-1PC22-2UL0
6SL3210-1PC22-2AL0
7.5
6SL3210-1PC22-8UL0
6SL3210-1PC22-8AL0
11
6SL3210-1PC24-2UL0
---
15
6SL3210-1PC25-4UL0
---
18.5
6SL3210-1PC26-8UL0
---
22
6SL3210-1PC28-0UL0
---
30
6SL3210-1PC31-1UL0
---
37
6SL3210-1PC31-3UL0
---
45
6SL3210-1PC31-6UL0
---
55
6SL3210-1PC31-8UL0
---
3 AC 380 … 480 V
0.55
6SL3210-1PE11-8UL1
6SL3210-1PE11-8AL1
0.75
6SL3210-1PE12-3UL1
6SL3210-1PE12-3AL1
1.1
6SL3210-1PE13-2UL1
6SL3210-1PE13-2AL1
1.5
6SL3210-1PE14-3UL1
6SL3210-1PE14-3AL1
2.2
6SL3210-1PE16-1UL1
6SL3210-1PE16-1AL1
3
6SL3210-1PE18-0UL1
6SL3210-1PE18-0AL1
4
6SL3210-1PE21-1UL0
6SL3210-1PE21-1AL0
5.5
6SL3210-1PE21-4UL0
6SL3210-1PE21-4AL0
7.5
6SL3210-1PE21-8UL0
6SL3210-1PE21-8AL0
11
6SL3210-1PE22-7UL0
6SL3210-1PE22-7AL0
15
6SL3210-1PE23-3UL0
6SL3210-1PE23-3AL0
18.5
6SL3210-1PE23-8UL0
6SL3210-1PE23-8AL0
22
6SL3210-1PE24-5UL0
6SL3210-1PE24-5AL0
30
6SL3210-1PE26-0UL0
6SL3210-1PE26-0AL0
37
6SL3210-1PE27-5UL0
6SL3210-1PE27-5AL0
45
6SL3210-1PE28-8UL0
6SL3210-1PE28-8AL0
55
6SL3210-1PE31-1UL0
6SL3210-1PE31-1AL0
75
6SL3210-1PE31-5UL0
6SL3210-1PE31-5AL0
90
6SL3210-1PE31-8UL0
6SL3210-1PE31-8AL0
110
6SL3210-1PE32-1UL0
6SL3210-1PE32-1AL0
132
6SL3210-1PE32-5UL0
6SL3210-1PE32-5AL0
160
6SL3210-1PE33-0CL0
6SL3210-1PE33-0AL0
200
6SL3210-1PE33-7CL0
6SL3210-1PE33-7AL0
250
6SL3210-1PE34-8CL0
6SL3210-1PE34-8AL0

Components for marine applications
3.1 PM240-2 Power Modules
Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
Application Manual, 11/2019, A5E48346362A 11
Voltage range
Power [kW]
PM240-2 without integrated
Class A line filter
Article No.
PM240-2 with integrated Class
A line filter
Article No.
3 AC 500 … 690 V
11
6SL3210-1PH21-4UL0
6SL3210-1PH21-4AL0
15
6SL3210-1PH22-0UL0
6SL3210-1PH22-0AL0
18.5
6SL3210-1PH22-3UL0
6SL3210-1PH22-3AL0
22 6SL3210-1PH22-7UL0 6SL3210-1PH22-7AL0
30
6SL3210-1PH23-5UL0
6SL3210-1PH23-5AL0
37
6SL3210-1PH24-2UL0
6SL3210-1PH24-2AL0
45
6SL3210-1PH25-2UL0
6SL3210-1PH25-2AL0
55
6SL3210-1PH26-2UL0
6SL3210-1PH26-2AL0
75
6SL3210-1PH28-0UL0
6SL3210-1PH28-0AL0
90
6SL3210-1PH31-0UL0
6SL3210-1PH31-0AL0
110
6SL3210-1PH31-2UL0
6SL3210-1PH31-2AL0
132
6SL3210-1PH31-4UL0
6SL3210-1PH31-4AL0
160
6SL3210-1PH31-7CL0
---
200
6SL3210-1PH32-1CL0
---
250
6SL3210-1PH32-5CL0
---

Components for marine applications
3.2 Control Units / Control Unit Adapter
Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
12 Application Manual, 11/2019, A5E48346362A
3.2 Control Units / Control Unit Adapter
Table 3- 3 Overview of the Control Units / Control Unit Adapter
CU230P-2
Use 1) Selection variant for
G120
→used especially for pumps, fans and com-
pressors
Can be plugged onto Power Module PM240-2
2) 3)
Variants considered CU230P-2 HVAC / CU230P-2 DP / CU230P-2 PN
CU240E-2
Use 1) Selection variant for
G120
→standard for general mechanical engineer-
ing applications
Can be plugged onto Power Module PM240-2
2) 3)
Variants considered CU240E-2 / CU240E-2 F / CU240E-2 DP / CU240E-2 DP-F /
CU240E-2 PN / CU240E-2 PN-F
CU250S-2
Use 1) Selection variant for
G120
→ mechanical engineering with high demands
regarding accuracy and precision
Can be plugged onto Power Module PM240-2
2)
Variants considered
CU250S-2 / CU250S-2 DP / CU250S-2 PN / CU250S-2 CAN
CUA
Use 1) Adapter for
S120 AC Drive
for drive lineups with external, higher-level
control module (e.g. CU320-2)
Plugged onto Power Module PM240-2
Variants considered
CUA31 / CUA32
CUA20
Use 1) Adapter for installing the CU offset off the PM240-2 for marine applica-
tions.
(Only suitable for CU230P-2, CU240E-2, CU250S-2.)
(In combination with CU320-2, CUA31 or CUA32 are used.)
A part that is plugged onto the Power Module PM240-2
1)
The "Use" described here is restricted to use when combined with PM240-2 Power Modules.
2)
Generally, for marine applications, Control Units are installed offset off the Power Modules.
3)
In marine applications, CU230P-2 and CU240E-2 can be plugged directly onto PM240-2 Power Modules of frame size
FSA, FSB, or FSC.
The article numbers are completely listed in the following table.
Other Control Units are not considered.

Components for marine applications
3.3 Operator Panels
Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
Application Manual, 11/2019, A5E48346362A 13
Table 3- 4 Control Units / Control Unit Adapter
Variant
Designation
Article No.
CU230P-2 series
CU230P-2 HVAC
6SL3243-0BB30-1HA3
CU230P-2 DP
6SL3243-0BB30-1PA3
CU230P-2 PN
6SL3243-0BB30-1FA0
CU240E-2 series CU240E-2 6SL3244-0BB12-1BA1
CU240E-2 DP
6SL3244-0BB12-1PA1
CU240E-2 PN
6SL3244-0BB12-1FA0
CU240E-2 F
6SL3244-0BB13-1BA1
CU240E-2 DP-F
6SL3244-0BB13-1PA1
CU240E-2 PN-F
6SL3244-0BB13-1FA0
CU250S-2 series
CU250S-2
6SL3246-0BA22-1BA0
CU250S-2 DP
6SL3246-0BA22-1PA0
CU250S-2 PN
6SL3246-0BA22-1FA0
CU250S-2 CAN
6SL3246-0BA22-1CA0
Control Unit Adapter
CUA31
6SL3040-0PA00-0AA1
CUA32
6SL3040-0PA01-0AA0
Control Unit Adapter Kit
CUA20
6SL3255-0BW01-0NA0
3.3 Operator Panels
Table 3- 5 Overview of the Operator Panels
BOP-2
Use
1)
Operator panel for Control Units used with G120 and G120C
2)
IOP-2
Use
1)
Operator panel for Control Units used with G120 and G120C
2)
1)
The "Use" described here is restricted to use when combined with PM240-2 Power Modules.
2)
Can be plugged onto the CU; however, for marine applications, it is generally installed in cabinet doors using the door
mounting kit 6SL3256-0AP00-0JA0
The article numbers are completely listed in the following table.
Other Operator Panels are not considered.
Table 3- 6 Operator Panels
Variant
Designation
Article No.
Basic Operator Panel
BOP-2
6SL3255-0AA00-4CA1
Intelligent Operator Panel
IOP-2
6SL3255-0AA00-4JA2

Components for marine applications
3.4 G120C compact converter
Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
14 Application Manual, 11/2019, A5E48346362A
3.4 G120C compact converter
Table 3- 7 Overview of G120C compact converters
Voltage
Frame size (FS ...)
Power range (kW)
Communication
(variants)
Integrated filter
380 … 480 V 3 AC AA 0.55 / 0.75 / 1.1 / 1.5 / 2.2 USS / PROFIBUS /
PROFINET
Class A (C2) / without
A 3.0 / 4.0 USS / PROFIBUS /
PROFINET
Class A (C2) / without
B 5.5 / 7.5 USS / PROFIBUS /
PROFINET
Class A (C2) / without
C 11 / 15 / 18.5 USS / PROFIBUS /
PROFINET
Class A (C2) / without
The article numbers are completely listed in the following table.
Other compact converters are not considered.
Table 3- 8 Compact converter G120C (380 ... 480 V 3 AC)
Power [kW]
Communication type
SINAMICS G120C without
line filter
Article No.
SINAMICS G120C with line
filter
Article No.
0.55
USS
6SL3210-1KE11-8UB2
6SL3210-1KE11-8AB2
PROFIBUS
6SL3210-1KE11-8UP2
6SL3210-1KE11-8AP2
PROFINET
6SL3210-1KE11-8UF2
6SL3210-1KE11-8AF2
0.75
USS
6SL3210-1KE12-3UB2
6SL3210-1KE12-3AB2
PROFIBUS
6SL3210-1KE12-3UP2
6SL3210-1KE12-3AP2
PROFINET
6SL3210-1KE12-3UF2
6SL3210-1KE12-3AF2
1.1
USS
6SL3210-1KE13-2UB2
6SL3210-1KE13-2AB2
PROFIBUS
6SL3210-1KE13-2UP2
6SL3210-1KE13-2AP2
PROFINET
6SL3210-1KE13-2UF2
6SL3210-1KE13-2AF2
1.5
USS
6SL3210-1KE14-3UB2
6SL3210-1KE14-3AB2
PROFIBUS
6SL3210-1KE14-3UP2
6SL3210-1KE14-3AP2
PROFINET
6SL3210-1KE14-3UF2
6SL3210-1KE14-3AF2
2.2
USS
6SL3210-1KE15-8UB2
6SL3210-1KE15-8AB2
PROFIBUS
6SL3210-1KE15-8UP2
6SL3210-1KE15-8AP2
PROFINET 6SL3210-1KE15-8UF2 6SL3210-1KE15-8AF2
3
USS
6SL3210-1KE17-5UB1
6SL3210-1KE17-5AB1
PROFIBUS 6SL3210-1KE17-5UP1 6SL3210-1KE17-5AP1
PROFINET
6SL3210-1KE17-5UF1
6SL3210-1KE17-5AF1
4
USS
6SL3210-1KE18-8UB1
6SL3210-1KE18-8AB1
PROFIBUS
6SL3210-1KE18-8UP1
6SL3210-1KE18-8AP1
PROFINET
6SL3210-1KE18-8UF1
6SL3210-1KE18-8AF1

Components for marine applications
3.4 G120C compact converter
Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
Application Manual, 11/2019, A5E48346362A 15
Power [kW]
Communication type
SINAMICS G120C without
line filter
Article No.
SINAMICS G120C with line
filter
Article No.
5.5
USS
6SL3210-1KE21-3UB1
6SL3210-1KE21-3AB1
PROFIBUS
6SL3210-1KE21-3UP1
6SL3210-1KE21-3AP1
PROFINET
6SL3210-1KE21-3UF1
6SL3210-1KE21-3AF1
7.5 USS 6SL3210-1KE21-7UB1 6SL3210-1KE21-7AB1
PROFIBUS
6SL3210-1KE21-7UP1
6SL3210-1KE21-7AP1
PROFINET
6SL3210-1KE21-7UF1
6SL3210-1KE21-7AF1
11
USS
6SL3210-1KE22-6UB1
6SL3210-1KE22-6AB1
PROFIBUS
6SL3210-1KE22-6UP1
6SL3210-1KE22-6AP1
PROFINET
6SL3210-1KE22-6UF1
6SL3210-1KE22-6AF1
15
USS
6SL3210-1KE23-2UB1
6SL3210-1KE23-2AB1
PROFIBUS
6SL3210-1KE23-2UP1
6SL3210-1KE23-2AP1
PROFINET
6SL3210-1KE23-2UF1
6SL3210-1KE23-2AF1
18.5
USS
6SL3210-1KE23-8UB1
6SL3210-1KE23-8AB1
PROFIBUS
6SL3210-1KE23-8UP1
6SL3210-1KE23-8AP1
PROFINET
6SL3210-1KE23-8UF1
6SL3210-1KE23-8AF1

Components for marine applications
3.4 G120C compact converter
Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
16 Application Manual, 11/2019, A5E48346362A

Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
Application Manual, 11/2019, A5E48346362A 17
Referencing the standard documentation of the
components
4
As explained in the introduction, the standard documentation of the components is also the
basis for marine applications.
This marine-specific manual supplements and amends the standard documentation.
The following documents are used as basis:
●Hardware Installation Manual "SINAMICS G120, Power Module PM240-2",
A5E33294624A AK (01/2019)
→ Download (https://support.industry.siemens.com/cs/de/en/view/109763155)
●Operating Instructions "SINAMICS G120C Converter", A5E34263257A AG (04/2018)
→ Download (https://support.industry.siemens.com/cs/ww/en/view/109757226)
●Operating Instructions "SINAMICS G120 Converter with CU250S-2 Control Units ",
A5E31759476A AG (04/2018)
→ Download (https://support.industry.siemens.com/cs/ww/en/view/109757229)
●Operating Instructions "SINAMICS G120 Converter with CU240B-2 and CU240E-2
Control Units", A5E34259001A AF (04/2018)
→ Download (https://support.industry.siemens.com/cs/ww/en/view/109757230)
●Operating Instructions "SINAMICS G120 Converter with CU230P-2 Control Units ",
A5E34257946A AF (04/2018)
→ Download (https://support.industry.siemens.com/cs/ww/en/view/109757231)
●Operating Instructions "SINAMICS BOP-2, SINAMICS G, Basic Operator Panel 2 (BOP-
2)", A5E37143404A AA (02/2016)
→ Download (https://support.industry.siemens.com/cs/ww/en/view/109483379)
●Operating Instructions "Intelligent Operator Panel 2 (IOP-2)", A5E39549448A AF
(03/2019)
→ Download (https://support.industry.siemens.com/cs/ww/en/view/109767180)
●Equipment Manual "SINAMICS S120 AC Drive", 6SL3097-5AL00-0AP0 (02/2018)
→ Download (https://support.industry.siemens.com/cs/ww/en/view/109757057)
The most recent edition of each manual is the valid version.

Referencing the standard documentation of the components
Using SINAMICS G120 / G120C / S120 Blocksize converters in marine applications
18 Application Manual, 11/2019, A5E48346362A