Siemens SINAMICS G150 User manual

Operating instructions · 03/2012
Converter cabinet units 75 kW to 1500 kW
SINAMICS G150
SINAMICS
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Converter cabinet units
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SINAMICS
SINAMICS G150
Converter cabinet units
Operating Instructions
Control version V4.5
03/2012
A5E03263466A
Foreword
Safety information
1
Device Overview
2
Mechanical installation
3
Electrical installation
4
Commissioning
5
Operation
6
Setpoint channel and closed-
loop control
7
Output terminals
8
Functions, Monitoring, and
Protective Functions
9
Diagnosis / faults and alarms
10
Maintenance and servicing
11
Technical specifications
12
Appendix
A

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E03263466A
Ⓟ 04/2012 Technical data subject to change
Copyright © Siemens AG 2012.
All rights reserved

Converter cabinet units
Operating Instructions, 03/2012, A5E03263466A 3
Foreword
User documentation
WARNING
Before installing and commissioning the converter, make sure that you read all the safety
notes and warnings carefully, including the warning labels on the equipment itself. The
warning labels must always be legible. Missing or damaged labels must be replaced.
Structure of this documentation
The customer documentation comprises general and individual documentation.
The general documentation describes the topics that apply to all cabinet units:
● Operating Instructions
The Operating Instructions consist of the following sections:
– Device description
– Mechanical installation
– Electrical installation
– Commissioning guide
– Description of function
– Maintenance instructions
– Technical data
● Overview diagrams
These provide a general overview of the functionality of the cabinet units.
● List Manual
The List Manual consists of the following sections:
– Parameter list
– Function diagrams
– Fault / warning list
● Documentation for Drive Control Chart (DCC)
– Programming and Operating Manual: DCC Editor description
– Function Manual: Description of the standard DCC blocks

Foreword
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4 Operating Instructions, 03/2012, A5E03263466A
The individual documentation describes precisely one customized cabinet unit and contains
the following:
● Dimension drawing
The dimension drawing documents the dimensions of the ordered cabinet unit.
● Layout diagram
The components installed in the ordered cabinet units are shown in the layout diagram
with the equipment and location codes.
● Circuit diagram
The circuit diagram shows the electrical components installed in the ordered cabinet unit
with the equipment and location codes, their interconnections and the customer
interfaces.
● Terminal diagram
The terminal diagram shows all the customer terminals in the ordered cabinet unit, and
the associated internal wiring in the cabinet unit. This diagram documents the line-side
target wiring.
● Spare parts list
All of the available spare parts for the ordered cabinet units are listed in the spare parts
list with the equipment and the location codes.
● Additional operating instructions
The instructions for OEM components installed in the ordered cabinet unit are supplied as
OEM documentation.
Documentation in the Internet
The documentation for SINAMICS G150 can be found on the Internet at:
http://support.automation.siemens.com/WW/view/en/11735760/133300
Technical support
Time zone Europe/Africa
Phone [phone]
Fax [phone]
Internet http://www.siemens.com/automation/support-request
Time zone America
Phone [phone]
Fax [phone]
Internet [email protected]
Time zone Asia/Pacific
Phone [phone]
Fax [phone]
Internet [email protected]

Foreword
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Operating Instructions, 03/2012, A5E03263466A 5
Spare parts
You will find spare parts on the Internet at:
http://support.automation.siemens.com/WW/view/en/16612315.
Internet address
Information about SINAMICS can be found on the Internet at the following address:
http://www.siemens.com/sinamics
EMC limit values for South Korea
The EMC limit values that have to be observed for Korea correspond to the limit values of
the EMC product standard for variable-speed electric drives EN 61800-3 of category C2 or
the limit value class A, Group 1 according to EN 55011.
With suitable additional measures the limit values to category C2 or to limit class A, Group 1,
are maintained. Additional measures, such as the use of an additional RFI suppression filter
(EMC filter), may be necessary.
In addition, measures for a correct EMC-compliant configuration of the plant are described in
detail in this manual and the "SINAMICS Low Voltage Configuration Manual".

Foreword
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6 Operating Instructions, 03/2012, A5E03263466A

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Operating Instructions, 03/2012, A5E03263466A 7
Table of contents
Foreword ................................................................................................................................................... 3
1 Safety information.................................................................................................................................... 15
1.1 Warnings......................................................................................................................................15
1.2 Safety and operating instructions.................................................................................................16
1.3 Components that can be destroyed by electrostatic discharge (ESD) ........................................17
1.4 Residual risks of power drive systems.........................................................................................18
1.5 Warning about electromagnetic fields..........................................................................................19
2 Device Overview...................................................................................................................................... 21
2.1 Chapter content ...........................................................................................................................21
2.2 Applications, features...................................................................................................................21
2.2.1 Field of applications .....................................................................................................................21
2.2.2 Characteristics, quality, service ...................................................................................................22
2.3 Design..........................................................................................................................................23
2.3.1 Version A......................................................................................................................................24
2.3.2 Version C .....................................................................................................................................27
2.4 Wiring Principle ............................................................................................................................28
2.5 Type plate ....................................................................................................................................33
3 Mechanical installation............................................................................................................................. 39
3.1 Chapter content ...........................................................................................................................39
3.2 Transportation and storage..........................................................................................................40
3.3 Assembly......................................................................................................................................42
3.3.1 Mechanical installation: checklist.................................................................................................43
3.3.2 Preparation...................................................................................................................................44
3.3.2.1 Requirements on the installation location ....................................................................................44
3.3.2.2 Requirements on the levelness of the floor .................................................................................45
3.3.2.3 Shipping and handling monitors...................................................................................................46
3.3.2.4 Unpacking ....................................................................................................................................48
3.3.2.5 Required tools..............................................................................................................................48
3.3.3 Installation....................................................................................................................................49
3.3.3.1 Lifting the cabinet off the transport pallet.....................................................................................49
3.3.3.2 Removing the crane transport aids..............................................................................................50
3.3.3.3 Installation....................................................................................................................................52
3.3.4 Mechanical connection of units that are connected in parallel ....................................................52
3.3.5 Fitting additional canopies (option M21) or hoods (option M23, M43, M54) ...............................56
3.3.6 Line connection from above (option M13), motor connection from above (option M78) .............59

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4 Electrical installation ................................................................................................................................ 61
4.1 Chapter content........................................................................................................................... 61
4.2 Checklist for electrical installation ............................................................................................... 62
4.3 Insulation test .............................................................................................................................. 68
4.4 Important safety precautions....................................................................................................... 70
4.5 Introduction to EMC .................................................................................................................... 71
4.6 EMC compliant design ................................................................................................................ 73
4.7 Electrical connection of units that are connected in parallel....................................................... 75
4.7.1 Connecting the PE busbars ........................................................................................................ 76
4.7.2 Establishing the DC link connections.......................................................................................... 77
4.7.3 Connecting the power supply and signal cables......................................................................... 78
4.7.4 Connecting the DRIVE-CLiQ topology........................................................................................ 78
4.8 Power connections...................................................................................................................... 78
4.8.1 Cable lugs ................................................................................................................................... 79
4.8.2 Connection cross-sections, cable lengths................................................................................... 80
4.8.3 Connecting the motor and power cables ....................................................................................81
4.8.4 Adjusting the fan voltage (-T1-T10) ............................................................................................ 84
4.8.5 Adapting the internal power supply (-T10, version A only) ......................................................... 86
4.8.6 Removing the connection clip to the interference suppression capacitor for operation on
an ungrounded line supply (IT system)....................................................................................... 87
4.9 External Supply of the Auxiliary Supply from a Secure Line....................................................... 92
4.9.1 230 V AC auxiliary supply ........................................................................................................... 93
4.9.2 24 V DC auxiliary supply............................................................................................................. 93
4.10 Signal connections ...................................................................................................................... 93
4.10.1 Control Unit CU320-2 DP............................................................................................................ 93
4.10.2 Customer terminal module TM31 (-A60) (option G60) ............................................................. 107
4.11 Other connections ..................................................................................................................... 115
4.11.1 Clean Power version with integrated Line Harmonics Filter compact (Option L01) ................. 116
4.11.2 dV/dt filter compact plus Voltage Peak Limiter (option L07)..................................................... 119
4.11.3 dv/dt filter plus Voltage Peak Limiter (option L10) .................................................................... 122
4.11.4 Main Contactor (Option L13)..................................................................................................... 126
4.11.5 Sinusoidal Filter (Option L15).................................................................................................... 126
4.11.6 Connection for External Auxiliary Equipment (Option L19) ...................................................... 129
4.11.7 Operation in the IT system (option L21).................................................................................... 131
4.11.8 Main switch incl. fuses or circuit breaker (option L26) .............................................................. 132
4.11.9 EMERGENCY OFF pushbutton installed in the cabinet door (option L45) .............................. 134
4.11.10 Cabinet illumination with service socket (option L50)............................................................... 135
4.11.11 Cabinet anti-condensation heating (option L55) ....................................................................... 135
4.11.12 EMERGENCY OFF category 0; 230 V AC or 24 V DC (option L57) ........................................ 136
4.11.13 EMERGENCY STOP category 1; 230 V AC (option L59) ........................................................ 138
4.11.14 EMERGENCY STOP category 1; 24 V DC (option L60) .......................................................... 139
4.11.15 25 kW Braking Unit (Option L61); 50 kW Braking Unit (Option L62) ........................................ 140
4.11.15.1 Commissioning..................................................................................................................... 143
4.11.15.2 Diagnosis and duty cycles ................................................................................................... 145
4.11.15.3 Threshold switch .................................................................................................................. 146
4.11.16 Thermistor Motor Protection Unit (Option L83/L84).................................................................. 150
4.11.17 PT100 Evaluation Unit (Option L86) ......................................................................................... 151

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4.11.18 Insulation Monitor (Option L87)..................................................................................................152
4.11.19 CBC10 CAN Communication Board (option G20).....................................................................154
4.11.20 Communication Board Ethernet CBE20 (Option G33) ..............................................................157
4.11.21 TM150 temperature sensor module (option G51)......................................................................160
4.11.21.1 Description ............................................................................................................................160
4.11.21.2 Connecting............................................................................................................................161
4.11.21.3 Connection examples ...........................................................................................................164
4.11.22 SMC30 Sensor Module Cabinet-Mounted (option K50) ............................................................166
4.11.22.1 Description ............................................................................................................................166
4.11.22.2 Connection............................................................................................................................170
4.11.22.3 Connection examples ...........................................................................................................172
4.11.23 Voltage Sensing Module for determining the actual motor speed and the phase angle
(option K51)................................................................................................................................173
4.11.24 Customer terminal block TM31 (option G60).............................................................................173
4.11.25 Additional customer terminal block TM31 (option G61).............................................................174
4.11.26 Terminal Board TB30 (option G62)............................................................................................174
4.11.27 Terminal module for activation of "Safe Torque Off" and "Safe STOP 1" (option K82).............180
4.11.28 Safe Brake Adapter SBA 230 V AC (option K88) ......................................................................181
4.11.29 Safe Brake Adapter SBA 24 V DC (option K89)........................................................................183
4.11.30 Control Unit CU320-2 PN (option K95)......................................................................................185
4.11.31 NAMUR terminal block (option B00)..........................................................................................196
4.11.32 Separate 24 V DC power supply for NAMUR (option B02) .......................................................198
4.11.33 Outgoing section for external auxiliary equipment for NAMUR (option B03) ............................198
5 Commissioning ...................................................................................................................................... 199
5.1 Chapter content .........................................................................................................................199
5.2 STARTER commissioning tool...................................................................................................200
5.2.1 Installing the STARTER commissioning tool .............................................................................201
5.2.2 Layout of the STARTER user interface .....................................................................................202
5.3 Procedure for commissioning via STARTER.............................................................................203
5.3.1 Creating the project....................................................................................................................203
5.3.2 Configure the drive unit..............................................................................................................211
5.3.3 Additional settings required for units that are connected in parallel ..........................................231
5.3.4 Transferring the drive project.....................................................................................................232
5.3.5 Commissioning with STARTER via Ethernet.............................................................................234
5.4 The AOP30 operator panel........................................................................................................239
5.5 First commissioning with the AOP30 .........................................................................................240
5.5.1 Initial ramp-up ............................................................................................................................240
5.5.2 Basic Commissioning.................................................................................................................242
5.5.3 Additional settings required for units that are connected in parallel ..........................................250
5.6 Status after commissioning........................................................................................................253
5.7 Parameter reset to factory settings............................................................................................254
6 Operation............................................................................................................................................... 257
6.1 Chapter content .........................................................................................................................257
6.2 General information about command and setpoint sources......................................................258
6.3 Basic information about the drive system..................................................................................259
6.3.1 Parameters.................................................................................................................................259

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6.3.2 Drive objects ............................................................................................................................. 262
6.3.3 Data Sets................................................................................................................................... 264
6.3.4 BICO technology: interconnecting signals ................................................................................ 269
6.4 Command sources .................................................................................................................... 275
6.4.1 "PROFIdrive" default setting ..................................................................................................... 275
6.4.2 "TM31 terminals" default setting ............................................................................................... 277
6.4.3 "NAMUR" default setting........................................................................................................... 279
6.4.4 "PROFIdrive NAMUR" default setting .......................................................................................281
6.5 Setpoint sources ....................................................................................................................... 283
6.5.1 Analog inputs ............................................................................................................................ 283
6.5.2 Motorized potentiometer ........................................................................................................... 285
6.5.3 Fixed speed setpoints ............................................................................................................... 287
6.6 Control via the operator panel................................................................................................... 288
6.6.1 Operator panel (AOP30) overview and menu structure............................................................ 288
6.6.2 Operation screen menu............................................................................................................. 290
6.6.3 Parameterization menu............................................................................................................. 291
6.6.4 Menu: Fault/alarm memory ....................................................................................................... 293
6.6.5 Menu commissioning / service.................................................................................................. 294
6.6.5.1 Drive commissioning ................................................................................................................. 294
6.6.5.2 Device commissioning .............................................................................................................. 294
6.6.5.3 Drive diagnostics....................................................................................................................... 295
6.6.5.4 AOP settings ............................................................................................................................. 295
6.6.5.5 AOP30 diagnosis ...................................................................................................................... 301
6.6.6 Sprachauswahl/Language selection .........................................................................................302
6.6.7 Operation via the operator panel (LOCAL mode) ..................................................................... 302
6.6.7.1 LOCAL/REMOTE key ............................................................................................................... 302
6.6.7.2 ON key / OFF key ..................................................................................................................... 303
6.6.7.3 Switching between clockwise and counter-clockwise rotation.................................................. 303
6.6.7.4 Jog............................................................................................................................................. 304
6.6.7.5 Increase setpoint / decrease setpoint ....................................................................................... 304
6.6.7.6 AOP setpoint ............................................................................................................................. 305
6.6.7.7 Timeout monitoring ................................................................................................................... 306
6.6.7.8 Operator input inhibit / parameterization inhibit ........................................................................ 306
6.6.8 Faults and alarms...................................................................................................................... 308
6.6.9 Saving the parameters permanently ......................................................................................... 309
6.6.10 Parameterization errors............................................................................................................. 310
6.7 Communication according to PROFIdrive................................................................................. 310
6.7.1 General information................................................................................................................... 310
6.7.2 Application classes.................................................................................................................... 312
6.7.3 Cyclic communication ............................................................................................................... 317
6.7.3.1 Telegrams and process data .................................................................................................... 317
6.7.3.2 Structure of the telegrams......................................................................................................... 319
6.7.3.3 Overview of control words and setpoints .................................................................................. 320
6.7.3.4 Overview of status words and actual values.............................................................................320
6.7.4 Acyclic communication.............................................................................................................. 321
6.7.4.1 Structure of requests and responses ........................................................................................ 323
6.7.4.2 Determining the drive object numbers ...................................................................................... 329
6.7.4.3 Example 1: Reading parameters .............................................................................................. 329
6.7.4.4 Example 2: Writing parameters (multi-parameter request)....................................................... 331
6.7.5 Further information about PROFIdrive communication ............................................................ 335

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6.8 Communication via PROFIBUS DP...........................................................................................336
6.8.1 PROFIBUS connection ..............................................................................................................336
6.8.2 Control via PROFIBUS ..............................................................................................................341
6.8.3 Monitoring: Telegram failure ......................................................................................................343
6.8.4 Further information about communication via PROFIBUS DP..................................................343
6.9 Communication via PROFINET IO ............................................................................................344
6.9.1 Activating online operation: STARTER via PROFINET IO ........................................................344
6.9.2 General information about PROFINET IO .................................................................................348
6.9.2.1 General information about PROFINET IO for SINAMICS .........................................................348
6.9.2.2 Real-time (RT) and isochronous real-time (IRT) communication ..............................................349
6.9.2.3 Addresses ..................................................................................................................................350
6.9.2.4 Data transmission ......................................................................................................................352
6.9.2.5 Communication channels...........................................................................................................353
6.9.3 Further information about communication via PROFINET IO ...................................................353
6.10 Communication via SINAMICS Link ..........................................................................................354
6.10.1 Basic principles of SINAMICS Link............................................................................................354
6.10.2 Topology ....................................................................................................................................356
6.10.3 Configuring and commissioning.................................................................................................357
6.10.4 Example .....................................................................................................................................358
6.10.5 Communication failure when booting or in cyclic operation.......................................................361
6.10.6 Parameter ..................................................................................................................................361
6.11 Parallel operation of communication interfaces.........................................................................362
6.12 Engineering Software Drive Control Chart (DCC) .....................................................................366
7 Setpoint channel and closed-loop control .............................................................................................. 367
7.1 Chapter content .........................................................................................................................367
7.2 Setpoint channel ........................................................................................................................368
7.2.1 Setpoint addition ........................................................................................................................368
7.2.2 Direction reversal .......................................................................................................................369
7.2.3 Skip frequency bands and minimum speed...............................................................................370
7.2.4 Speed limitation..........................................................................................................................371
7.2.5 Ramp-function generator ...........................................................................................................372
7.3 V/f control...................................................................................................................................375
7.3.1 Voltage Boost.............................................................................................................................378
7.3.2 Resonance damping ..................................................................................................................382
7.3.3 Slip compensation......................................................................................................................383
7.4 Vector speed/torque control with/without encoder.....................................................................384
7.4.1 Vector control without encoder ..................................................................................................385
7.4.2 Vector control with encoder .......................................................................................................392
7.4.3 Speed controller.........................................................................................................................393
7.4.3.1 Speed controller pre-control (integrated pre-control with balancing).........................................396
7.4.3.2 Reference model........................................................................................................................399
7.4.3.3 Speed controller adaptation.......................................................................................................400
7.4.3.4 Droop Function...........................................................................................................................402
7.4.3.5 Open actual speed value ...........................................................................................................403
7.4.4 Closed-loop torque control.........................................................................................................405
7.4.5 Torque limiting............................................................................................................................408
7.4.6 Permanent-magnet synchronous motors...................................................................................409

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8 Output terminals .................................................................................................................................... 413
8.1 Chapter content......................................................................................................................... 413
8.2 Analog outputs .......................................................................................................................... 414
8.2.1 List of signals for the analog signals ......................................................................................... 415
8.3 Digital outputs ........................................................................................................................... 417
9 Functions, Monitoring, and Protective Functions ................................................................................... 419
9.1 Chapter content......................................................................................................................... 419
9.2 Drive Functions ......................................................................................................................... 420
9.2.1 Motor identification and automatic speed controller optimization ............................................. 420
9.2.1.1 Standstill measurement............................................................................................................. 421
9.2.1.2 Rotating measurement and speed controller optimization........................................................ 424
9.2.2 Efficiency optimization............................................................................................................... 427
9.2.3 Fast magnetization for induction motors ................................................................................... 428
9.2.4 Vdc control ................................................................................................................................ 430
9.2.5 Automatic restart function ......................................................................................................... 435
9.2.6 Flying restart ............................................................................................................................. 439
9.2.6.1 Flying restart without encoder................................................................................................... 440
9.2.6.2 Flying restart with encoder........................................................................................................ 441
9.2.6.3 Parameters................................................................................................................................ 442
9.2.7 Motor changeover/selection...................................................................................................... 443
9.2.7.1 Description ................................................................................................................................ 443
9.2.7.2 Example of changing over between two motors ....................................................................... 443
9.2.7.3 Function diagram ...................................................................................................................... 444
9.2.7.4 Parameters................................................................................................................................ 445
9.2.8 Friction characteristic curve ...................................................................................................... 445
9.2.9 Armature short-circuit braking, DC braking...............................................................................447
9.2.9.1 General...................................................................................................................................... 447
9.2.9.2 External armature short-circuit braking ..................................................................................... 447
9.2.9.3 Internal armature short-circuit braking ...................................................................................... 449
9.2.9.4 DC braking ................................................................................................................................ 450
9.2.10 Increasing the output frequency................................................................................................ 452
9.2.10.1 Description ................................................................................................................................ 452
9.2.10.2 Default pulse frequencies.......................................................................................................... 453
9.2.10.3 Increasing the pulse frequency ................................................................................................. 453
9.2.10.4 Maximum output frequency achieved by increasing the pulse frequency ................................ 454
9.2.10.5 Parameters................................................................................................................................ 454
9.2.11 Derating behavior at increased pulse frequency....................................................................... 455
9.2.12 Pulse frequency wobbling ......................................................................................................... 456
9.2.13 Runtime (operating hours counter) ........................................................................................... 458
9.2.14 Simulation operation ................................................................................................................. 459
9.2.15 Direction reversal ...................................................................................................................... 460
9.2.16 Unit changeover ........................................................................................................................ 461
9.2.17 Simple brake control ................................................................................................................. 463
9.2.18 Energy saving indicator for pumps, fans, and compressors ..................................................... 466
9.2.19 Write protection ......................................................................................................................... 469
9.2.20 Know-how protection................................................................................................................. 471
9.2.20.1 Description ................................................................................................................................ 471
9.2.20.2 Activating know-how protection ................................................................................................ 472
9.2.20.3 Deactivating know-how protection ............................................................................................ 474

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9.2.20.4 Changing the know-how protection password ...........................................................................474
9.2.20.5 OEM exception list .....................................................................................................................475
9.2.20.6 Memory card copy protection.....................................................................................................475
9.2.20.7 Replacing devices for know-how protection with copy protection .............................................476
9.2.20.8 Overview of important parameters.............................................................................................477
9.3 Extended functions ....................................................................................................................478
9.3.1 Technology controller.................................................................................................................478
9.3.2 Bypass function..........................................................................................................................481
9.3.2.1 Bypass with synchronizer with degree of overlapping (p1260 = 1) ...........................................482
9.3.2.2 Bypass with synchronizer without degree of overlapping (p1260 = 2) ......................................485
9.3.2.3 Bypass without synchronizer (p1260 = 3)..................................................................................486
9.3.2.4 Function diagram .......................................................................................................................488
9.3.2.5 Parameters.................................................................................................................................488
9.3.3 Extended brake control..............................................................................................................489
9.3.4 Extended monitoring functions...................................................................................................493
9.4 Monitoring and protective functions ...........................................................................................496
9.4.1 Protecting power components ...................................................................................................496
9.4.2 Thermal monitoring and overload responses ............................................................................497
9.4.3 Block protection..........................................................................................................................499
9.4.4 Stall protection (only for vector control) .....................................................................................500
9.4.5 Thermal motor protection...........................................................................................................501
9.4.5.1 Description .................................................................................................................................501
9.4.5.2 Temperature sensor connection at the customer terminal block TM31 (option G60) ...............501
9.4.5.3 Temperature sensor connection at a Sensor Module (option K50)...........................................502
9.4.5.4 Temperature sensor connection directly at the Control Interface Module.................................502
9.4.5.5 Temperature sensor evaluation .................................................................................................503
9.4.5.6 Function diagram .......................................................................................................................504
9.4.5.7 Parameters.................................................................................................................................505
9.4.6 Temperature measurement via TM150 (option G51) ................................................................506
9.4.6.1 Description .................................................................................................................................506
9.4.6.2 Measurement with up to 6 channels ..........................................................................................507
9.4.6.3 Measurement with up to 12 channels ........................................................................................508
9.4.6.4 Forming groups of temperature sensors....................................................................................509
9.4.6.5 Evaluating temperature channels ..............................................................................................510
9.4.6.6 Function diagram .......................................................................................................................510
9.4.6.7 Parameter ..................................................................................................................................511
10 Diagnosis / faults and alarms................................................................................................................. 513
10.1 Chapter content .........................................................................................................................513
10.2 Diagnosis ...................................................................................................................................514
10.2.1 Diagnostics using LEDs .............................................................................................................514
10.2.2 Diagnostics via parameters........................................................................................................522
10.2.3 Indicating and rectifying faults....................................................................................................526
10.3 Overview of warnings and faults................................................................................................527
10.3.1 "External alarm 1" ......................................................................................................................527
10.3.2 "External fault 1".........................................................................................................................528
10.3.3 "External fault 2".........................................................................................................................529
10.3.4 "External fault 3".........................................................................................................................529
10.4 Service and Support ..................................................................................................................530
10.4.1 Spare parts.................................................................................................................................530

Table of contents
Converter cabinet units
14 Operating Instructions, 03/2012, A5E03263466A
11 Maintenance and servicing .................................................................................................................... 531
11.1 Chapter content......................................................................................................................... 531
11.2 Maintenance.............................................................................................................................. 532
11.2.1 Cleaning .................................................................................................................................... 532
11.3 Maintenance.............................................................................................................................. 533
11.3.1 Installation device...................................................................................................................... 534
11.3.2 Using crane lifting lugs to transport power blocks .................................................................... 535
11.4 Replacing components.............................................................................................................. 537
11.4.1 Replacing the filter mats............................................................................................................ 538
11.4.2 Replacing the Control Interface Module, frame size FX ........................................................... 539
11.4.3 Replacing the Control Interface Module, frame size GX........................................................... 541
11.4.4 Replacing the Control Interface Module, frame size HX........................................................... 543
11.4.5 Replacing the Control Interface Module, frame size JX............................................................ 545
11.4.6 Replacing the power block (type FX) ........................................................................................ 547
11.4.7 Replacing the power block (type GX) ....................................................................................... 549
11.4.8 Replacing the power block (type HX)........................................................................................ 551
11.4.9 Replacing the power block (type JX) ........................................................................................ 555
11.4.10 Replacing the fan (type FX) ...................................................................................................... 559
11.4.11 Replacing the fan (type GX)...................................................................................................... 561
11.4.12 Replacing the fan (type HX)...................................................................................................... 563
11.4.13 Replacing the fan (type JX)....................................................................................................... 567
11.4.14 Replacing cylindrical fuses........................................................................................................ 571
11.4.15 Replacing the cabinet operator panel ....................................................................................... 571
11.4.16 Replacing the Backup Battery for the Cabinet Operator Panel ................................................ 572
11.5 Forming the DC link capacitors................................................................................................. 574
11.6 Messages after replacing DRIVE-CLiQ components................................................................ 575
11.7 Upgrading the cabinet unit firmware ......................................................................................... 576
11.8 Load the new operator panel firmware from the PC. ................................................................ 577
12 Technical specifications......................................................................................................................... 579
12.1 Chapter content......................................................................................................................... 579
12.2 General data ............................................................................................................................. 580
12.2.1 Derating data............................................................................................................................. 581
12.2.2 Overload capability.................................................................................................................... 586
12.3 Technical specifications ............................................................................................................ 587
12.3.1 Cabinet unit version A, 380 V - 480 V 3 AC..............................................................................588
12.3.2 Cabinet unit version C, 380 V - 480 V 3 AC..............................................................................596
12.3.3 Cabinet unit version A, 500 V - 600 V 3 AC..............................................................................602
12.3.4 Cabinet unit version C, 500 V - 600 V 3 AC..............................................................................610
12.3.5 Cabinet unit version A, 660 V - 690 V 3 AC..............................................................................616
12.3.6 Cabinet unit version C, 660 V - 690 V 3 AC..............................................................................628
A Appendix................................................................................................................................................ 639
A.1 List of abbreviations .................................................................................................................. 639
A.2 Parameter macros..................................................................................................................... 641
INDEX.................................................................................................................................................... 653

Converter cabinet units
Operating Instructions, 03/2012, A5E03263466A 15
Safety information 1
1.1 Warnings
WARNING
Hazardous voltages are present when electrical equipment is in operation.
Severe personal injury or substantial material damage may result if these warnings are not
observed.
Only qualified personnel are permitted to work on or around the equipment.
This personnel must be thoroughly familiar with all the warnings and maintenance
procedures described in these operating instructions.
The successful and safe operation of this device is dependent on correct transport, proper
storage and installation, as well as careful operation and maintenance.
National safety guidelines must be observed.
DANGER
Five safety rules
When carrying out any kind of work on electrical devices, the "five safety rules" according to
EN 50110 must always be observed:
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
Certification
The following certificates:
● EC declaration of conformity
● Certificate of compliance with order
can be found under "Safety and Operating Instructions" in the documentation folder.

Safety information
1.2 Safety and operating instructions
Converter cabinet units
16 Operating Instructions, 03/2012, A5E03263466A
1.2 Safety and operating instructions
DANGER
This equipment is used in industrial high-voltage installations. During operation, this
equipment contains rotating and live, bare parts. For this reason, they could cause severe
injury or significant material damage if the required covers are removed, if they are used or
operated incorrectly, or have not been properly maintained.
When the machines are used in non-industrial areas, the installation location must be
protected against unauthorized access (protective fencing, appropriate signs).
Prerequisites
Those responsible for protecting the plant must ensure the following:
● The basic planning work for the plant and the transport, assembly, installation,
commissioning, maintenance, and repair work is carried out by qualified personnel and/or
checked by experts responsible.
● The operating manual and machine documentation are always available.
● The technical specifications regarding the applicable installation, connection,
environmental, and operating conditions are always observed.
● The plant-specific assembly and safety guidelines are observed and personal protection
equipment is used.
● Unqualified personnel are forbidden from using these machines and working near them.
This operating manual is intended for qualified personnel and only contain information and
notes relating to the intended purpose of the machines.
The operating manual and machine documentation are written in different languages as
specified in the delivery contracts.
Note
We recommend engaging the support and services of your local Siemens service center for
all planning, installation, commissioning and maintenance work.

Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
Converter cabinet units
Operating Instructions, 03/2012, A5E03263466A 17
1.3 Components that can be destroyed by electrostatic discharge (ESD)
CAUTION
The board contains components that can be destroyed by electrostatic discharge. These
components can be easily destroyed if not handled properly. If you do have to use
electronic boards, however, please observe the following:
•You should only touch electronic boards if absolutely necessary.
•When you touch boards, however, your body must be electrically discharged
beforehand.
•Boards must not come into contact with highly insulating materials (such as plastic
parts, insulated desktops, articles of clothing manufactured from man-made fibers).
•Boards must only be placed on conductive surfaces.
•Boards and components should only be stored and transported in conductive packaging
(such as metalized plastic boxes or metal containers).
•If the packaging material is not conductive, the boards must be wrapped with a
conductive packaging material (such as conductive foam rubber or household aluminum
foil).
The necessary ESD protective measures are clearly illustrated in the following diagram:
● a = conductive floor surface
● b = ESD table
● c = ESD shoes
● d = ESD overall
● e = ESD wristband
● f = cabinet ground connection
● g = contact with conductive flooring
g ga
b
e
d
c
d
a
c
d
b
c a
e
f
f f f f
6LWWLQJ 6WDQGLQJ 6WDQGLQJVLWWLQJ
Figure 1-1 ESD protective measures

Safety information
1.4 Residual risks of power drive systems
Converter cabinet units
18 Operating Instructions, 03/2012, A5E03263466A
1.4 Residual risks of power drive systems
When carrying out a risk assessment of the machine/plant in accordance with the EU
Machinery Directive, the machine manufacturer/plant operator must consider the following
residual risks associated with the control and drive components of a power drive system
(PDS).
1. Unintentional movements of driven machine components during commissioning,
operation, maintenance, and repairs caused by, for example:
– Hardware defects and/or software errors in the sensors, controllers, actuators, and
connection technology
– Response times of the controller and drive
– Operating and/or ambient conditions not within the scope of the specification
– Parameterization, programming, cabling, and installation errors
– Use of radio devices / cellular phones in the immediate vicinity of the controller
– External influences / damage
2. Exceptional temperatures as well as emissions of light, noise, particles, or gas caused by,
for example:
– Component malfunctions
– Software errors
– Operating and/or ambient conditions not within the scope of the specification
– External influences / damage
3. Hazardous shock voltages caused by, for example:
– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Operating and/or ambient conditions not within the scope of the specification
– Condensation / conductive contamination
– External influences / damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc. if they are too
close.
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly.
For more information about residual risks of the Power Drive System components, see the
relevant chapters in the technical user documentation.