Siemens SINAMICS G150 User manual

Operating instructions · 03/2012
Converter cabinet units 75 kW to 1500 kW
SINAMICS G150
SINAMICS
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Converter cabinet units
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SINAMICS
SINAMICS G150
Converter cabinet units
Operating Instructions
Control version V4.5
03/2012
A5E03263466A
Foreword
Safety information
1
Device Overview
2
Mechanical installation
3
Electrical installation
4
Commissioning
5
Operation
6
Setpoint channel and closed-
loop control
7
Output terminals
8
Functions, Monitoring, and
Protective Functions
9
Diagnosis / faults and alarms
10
Maintenance and servicing
11
Technical specifications
12
Appendix
A

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E03263466A
Ⓟ 04/2012 Technical data subject to change
Copyright © Siemens AG 2012.
All rights reserved

Converter cabinet units
Operating Instructions, 03/2012, A5E03263466A 3
Foreword
User documentation
WARNING
Before installing and commissioning the converter, make sure that you read all the safety
notes and warnings carefully, including the warning labels on the equipment itself. The
warning labels must always be legible. Missing or damaged labels must be replaced.
Structure of this documentation
The customer documentation comprises general and individual documentation.
The general documentation describes the topics that apply to all cabinet units:
● Operating Instructions
The Operating Instructions consist of the following sections:
– Device description
– Mechanical installation
– Electrical installation
– Commissioning guide
– Description of function
– Maintenance instructions
– Technical data
● Overview diagrams
These provide a general overview of the functionality of the cabinet units.
● List Manual
The List Manual consists of the following sections:
– Parameter list
– Function diagrams
– Fault / warning list
● Documentation for Drive Control Chart (DCC)
– Programming and Operating Manual: DCC Editor description
– Function Manual: Description of the standard DCC blocks

Foreword
Converter cabinet units
4 Operating Instructions, 03/2012, A5E03263466A
The individual documentation describes precisely one customized cabinet unit and contains
the following:
● Dimension drawing
The dimension drawing documents the dimensions of the ordered cabinet unit.
● Layout diagram
The components installed in the ordered cabinet units are shown in the layout diagram
with the equipment and location codes.
● Circuit diagram
The circuit diagram shows the electrical components installed in the ordered cabinet unit
with the equipment and location codes, their interconnections and the customer
interfaces.
● Terminal diagram
The terminal diagram shows all the customer terminals in the ordered cabinet unit, and
the associated internal wiring in the cabinet unit. This diagram documents the line-side
target wiring.
● Spare parts list
All of the available spare parts for the ordered cabinet units are listed in the spare parts
list with the equipment and the location codes.
● Additional operating instructions
The instructions for OEM components installed in the ordered cabinet unit are supplied as
OEM documentation.
Documentation in the Internet
The documentation for SINAMICS G150 can be found on the Internet at:
http://support.automation.siemens.com/WW/view/en/11735760/133300
Technical support
Time zone Europe/Africa
Phone [phone]
Fax [phone]
Internet http://www.siemens.com/automation/support-request
Time zone America
Phone [phone]
Fax [phone]
Internet [email protected]
Time zone Asia/Pacific
Phone [phone]
Fax [phone]
Internet [email protected]

Foreword
Converter cabinet units
Operating Instructions, 03/2012, A5E03263466A 5
Spare parts
You will find spare parts on the Internet at:
http://support.automation.siemens.com/WW/view/en/16612315.
Internet address
Information about SINAMICS can be found on the Internet at the following address:
http://www.siemens.com/sinamics
EMC limit values for South Korea
The EMC limit values that have to be observed for Korea correspond to the limit values of
the EMC product standard for variable-speed electric drives EN 61800-3 of category C2 or
the limit value class A, Group 1 according to EN 55011.
With suitable additional measures the limit values to category C2 or to limit class A, Group 1,
are maintained. Additional measures, such as the use of an additional RFI suppression filter
(EMC filter), may be necessary.
In addition, measures for a correct EMC-compliant configuration of the plant are described in
detail in this manual and the "SINAMICS Low Voltage Configuration Manual".

Foreword
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6 Operating Instructions, 03/2012, A5E03263466A

Converter cabinet units
Operating Instructions, 03/2012, A5E03263466A 7
Table of contents
Foreword ................................................................................................................................................... 3
1 Safety information.................................................................................................................................... 15
1.1 Warnings......................................................................................................................................15
1.2 Safety and operating instructions.................................................................................................16
1.3 Components that can be destroyed by electrostatic discharge (ESD) ........................................17
1.4 Residual risks of power drive systems.........................................................................................18
1.5 Warning about electromagnetic fields..........................................................................................19
2 Device Overview...................................................................................................................................... 21
2.1 Chapter content ...........................................................................................................................21
2.2 Applications, features...................................................................................................................21
2.2.1 Field of applications .....................................................................................................................21
2.2.2 Characteristics, quality, service ...................................................................................................22
2.3 Design..........................................................................................................................................23
2.3.1 Version A......................................................................................................................................24
2.3.2 Version C .....................................................................................................................................27
2.4 Wiring Principle ............................................................................................................................28
2.5 Type plate ....................................................................................................................................33
3 Mechanical installation............................................................................................................................. 39
3.1 Chapter content ...........................................................................................................................39
3.2 Transportation and storage..........................................................................................................40
3.3 Assembly......................................................................................................................................42
3.3.1 Mechanical installation: checklist.................................................................................................43
3.3.2 Preparation...................................................................................................................................44
3.3.2.1 Requirements on the installation location ....................................................................................44
3.3.2.2 Requirements on the levelness of the floor .................................................................................45
3.3.2.3 Shipping and handling monitors...................................................................................................46
3.3.2.4 Unpacking ....................................................................................................................................48
3.3.2.5 Required tools..............................................................................................................................48
3.3.3 Installation....................................................................................................................................49
3.3.3.1 Lifting the cabinet off the transport pallet.....................................................................................49
3.3.3.2 Removing the crane transport aids..............................................................................................50
3.3.3.3 Installation....................................................................................................................................52
3.3.4 Mechanical connection of units that are connected in parallel ....................................................52
3.3.5 Fitting additional canopies (option M21) or hoods (option M23, M43, M54) ...............................56
3.3.6 Line connection from above (option M13), motor connection from above (option M78) .............59

Table of contents
Converter cabinet units
8 Operating Instructions, 03/2012, A5E03263466A
4 Electrical installation ................................................................................................................................ 61
4.1 Chapter content........................................................................................................................... 61
4.2 Checklist for electrical installation ............................................................................................... 62
4.3 Insulation test .............................................................................................................................. 68
4.4 Important safety precautions....................................................................................................... 70
4.5 Introduction to EMC .................................................................................................................... 71
4.6 EMC compliant design ................................................................................................................ 73
4.7 Electrical connection of units that are connected in parallel....................................................... 75
4.7.1 Connecting the PE busbars ........................................................................................................ 76
4.7.2 Establishing the DC link connections.......................................................................................... 77
4.7.3 Connecting the power supply and signal cables......................................................................... 78
4.7.4 Connecting the DRIVE-CLiQ topology........................................................................................ 78
4.8 Power connections...................................................................................................................... 78
4.8.1 Cable lugs ................................................................................................................................... 79
4.8.2 Connection cross-sections, cable lengths................................................................................... 80
4.8.3 Connecting the motor and power cables ....................................................................................81
4.8.4 Adjusting the fan voltage (-T1-T10) ............................................................................................ 84
4.8.5 Adapting the internal power supply (-T10, version A only) ......................................................... 86
4.8.6 Removing the connection clip to the interference suppression capacitor for operation on
an ungrounded line supply (IT system)....................................................................................... 87
4.9 External Supply of the Auxiliary Supply from a Secure Line....................................................... 92
4.9.1 230 V AC auxiliary supply ........................................................................................................... 93
4.9.2 24 V DC auxiliary supply............................................................................................................. 93
4.10 Signal connections ...................................................................................................................... 93
4.10.1 Control Unit CU320-2 DP............................................................................................................ 93
4.10.2 Customer terminal module TM31 (-A60) (option G60) ............................................................. 107
4.11 Other connections ..................................................................................................................... 115
4.11.1 Clean Power version with integrated Line Harmonics Filter compact (Option L01) ................. 116
4.11.2 dV/dt filter compact plus Voltage Peak Limiter (option L07)..................................................... 119
4.11.3 dv/dt filter plus Voltage Peak Limiter (option L10) .................................................................... 122
4.11.4 Main Contactor (Option L13)..................................................................................................... 126
4.11.5 Sinusoidal Filter (Option L15).................................................................................................... 126
4.11.6 Connection for External Auxiliary Equipment (Option L19) ...................................................... 129
4.11.7 Operation in the IT system (option L21).................................................................................... 131
4.11.8 Main switch incl. fuses or circuit breaker (option L26) .............................................................. 132
4.11.9 EMERGENCY OFF pushbutton installed in the cabinet door (option L45) .............................. 134
4.11.10 Cabinet illumination with service socket (option L50)............................................................... 135
4.11.11 Cabinet anti-condensation heating (option L55) ....................................................................... 135
4.11.12 EMERGENCY OFF category 0; 230 V AC or 24 V DC (option L57) ........................................ 136
4.11.13 EMERGENCY STOP category 1; 230 V AC (option L59) ........................................................ 138
4.11.14 EMERGENCY STOP category 1; 24 V DC (option L60) .......................................................... 139
4.11.15 25 kW Braking Unit (Option L61); 50 kW Braking Unit (Option L62) ........................................ 140
4.11.15.1 Commissioning..................................................................................................................... 143
4.11.15.2 Diagnosis and duty cycles ................................................................................................... 145
4.11.15.3 Threshold switch .................................................................................................................. 146
4.11.16 Thermistor Motor Protection Unit (Option L83/L84).................................................................. 150
4.11.17 PT100 Evaluation Unit (Option L86) ......................................................................................... 151