Siemens SIMATIC Ident User manual

SIMATIC RF- 
DIAG
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RFID systems
SIMATIC Ident
SIMATIC RF-DIAG
Operating Manual
09/2012
C79000-G8976-C292-01
Introduction
1
Description
2
Connecting hardware
3
Software installation
4
Operating the software
5
Application Examples
6
Error and system messages
7
Appendix A
A

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: C79000-G8976-C292
Ⓟ 09/2012 Technical data subject to change
Copyright © Siemens AG 2012.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

SIMATIC RF-DIAG
Operating Manual, 09/2012, C79000-G8976-C292-01 3
Table of contents
1 Introduction................................................................................................................................................ 5
1.1 Preliminary information ..................................................................................................................5
1.2 Abbreviations and naming conventions .........................................................................................6
2 Description................................................................................................................................................. 7
2.1 Requirements and notices .............................................................................................................7
2.2 Area of application and scenarios..................................................................................................8
2.3 Components of the product and ordering data ..............................................................................9
3 Connecting hardware............................................................................................................................... 11
3.1 The PC adapter for SIMATIC RF-DIAG.......................................................................................12
3.1.1 Description ...................................................................................................................................12
3.1.2 Pin assignment of the RS-422 interface ......................................................................................13
3.1.3 Technical specifications ...............................................................................................................16
3.1.4 Dimension drawing ......................................................................................................................18
3.1.5 Certificates and approvals ...........................................................................................................19
3.2 Connecting the hardware.............................................................................................................19
3.2.1 Connecting an Ethernet-based reader.........................................................................................19
3.2.2 Connecting a serial reader...........................................................................................................21
4 Software installation................................................................................................................................. 23
4.1 Installing the software ..................................................................................................................23
4.2 Installation and use of the USB driver .........................................................................................23
4.3 Starting the software ....................................................................................................................25
5 Operating the software ............................................................................................................................ 29
5.1 The log area.................................................................................................................................30
5.2 Tab overview................................................................................................................................31
5.3 The tabs of the RF640R/RF670R readers...................................................................................32
5.3.1 The "Info" tab ...............................................................................................................................32
5.3.2 The "Tag Data" tab.......................................................................................................................34
5.3.3 The "IO" tab..................................................................................................................................36
5.3.4 The "RSSI" tab.............................................................................................................................38
5.3.5 The "Tag Events" tab ...................................................................................................................41
5.4 The tabs of the RF620R/RF630R readers...................................................................................43
5.4.1 The "Info" tab ...............................................................................................................................43
5.4.2 The "Tag Data" tab.......................................................................................................................45
5.4.3 The "RSSI" tab.............................................................................................................................48
5.4.4 The "Power Ramp" tab ................................................................................................................51
5.4.5 The "Tag List" tab.........................................................................................................................55
5.4.6 The "Parameters" tab...................................................................................................................58

Table of contents
SIMATIC RF-DIAG
4 Operating Manual, 09/2012, C79000-G8976-C292-01
5.4.7 The "VSWR" tab.......................................................................................................................... 62
5.4.8 The "Firmware-Update" tab......................................................................................................... 64
6 Application Examples .............................................................................................................................. 65
6.1 Scenarios for use of the PC adapter for RF-DIAG...................................................................... 65
6.2 Example of an application "optimize antenna position" .............................................................. 67
6.3 Example of an application "Determining transmit power" ........................................................... 69
6.4 Example of an application "Setting the Power Ramp and RSSI Threshold" .............................. 71
6.5 Example of an application "Testing and setting parameters for industrial UHF algorithms" ...... 74
7 Error and system messages .................................................................................................................... 77
A Appendix A .............................................................................................................................................. 79
A.1 Service & Support ....................................................................................................................... 79

SIMATIC RF-DIAG
Operating Manual, 09/2012, C79000-G8976-C292-01 5
Introduction 1
1.1 Preliminary information
Purpose of this document
This manual contains information on the installation and operation of the SIMATIC RF-DIAG
diagnostics tool. The diagnostics tool supports you during commissioning and diagnostics of
UHF reading points and helps you to optimize the reader settings.
It is intended for machine operators, production line operators, configuration engineers and
maintenance and servicing staff who are responsible for the smooth operation of the system.
To work with the diagnostics tool, you require knowledge of the Windows version you are
using, Windows XP or Windows 7.
To configure the RFID components, you require knowledge of the following:
● Structure of the particular plant
● Configuration of the plant
● Basic knowledge of RFID and UHF
Only perform the installation and subsequent configuration if you have this knowledge.
Registered trademarks
SIMATIC ® is a registered trademark of the Siemens AG.
History
The following edition(s) of this manual have been published previously:
Edition Note
09/2012 First edition
Additional documentation
You will find additional information on setting parameters for the RF620R/RF630R readers in
"Parameter assignment manual RF620R/RF620R
(http://support.automation.siemens.com/WW/view/en/33287195)".
You will find additional information on setting parameters for the RF640R/RF670R readers in
the manuals"RF-MANAGER Basic" and "XML Programming".
You will find further information on the RF600 readers, antennas and accessories in the
"RF600 system manual (http://support.automation.siemens.com/WW/view/en/22437600)".

Introduction
1.2 Abbreviations and naming conventions
SIMATIC RF-DIAG
6 Operating Manual, 09/2012, C79000-G8976-C292-01
1.2 Abbreviations and naming conventions
The following terms/abbreviations are used synonymously in this document:
Read/write device, RWD Reader
Mobile data storage, MDS, data carrier Transponder, tag
Interface module, IM Communications module, CM

SIMATIC RF-DIAG
Operating Manual, 09/2012, C79000-G8976-C292-01 7
Description 2
2.1 Requirements and notices
Minimum requirements
Table 2- 1 Hardware requirements
Processor > 1 GHz
Main memory > 1 GB RAM
Memory space ≥ 50 MB
Graphics resolution •Minimum: 1024 × 786
•Recommended: 1280 × 1024
Additional hardware CD-ROM drive
Table 2- 2 Software requirements
Operating system •Windows XP Professional, SP3 or higher
•Windows 7 Professional 32-bit, SP1 or higher
•Windows 7 Professional 64-bit, SP1 or higher
Additional software Microsoft .NET-Framework 2.01
Additional USB drivers2 Silicon Labs CP210x USB to UART Bridge3
1 The installation file for Microsoft .NET-Framework 2.0 is on the CD in the folder "DotNet
Framework 2.0".
2 Is required for communication with the RF620R/RF630R readers via the PC adapter for
SIMATIC RF-DIAG
3 The installation file for the USB driver is on the CD in the folder "Silabs"
Note
No multiple instance capability
The diagnostics tool cannot be opened and operated more than once at any one time.

Description
2.2 Area of application and scenarios
SIMATIC RF-DIAG
8 Operating Manual, 09/2012, C79000-G8976-C292-01
2.2 Area of application and scenarios
Where the diagnostics tool is used
The SIMATIC RF-DIAG diagnostics tool supports diagnostics of the following RF600
readers:
● Ethernet-based readers RF640R/RF670R
● Serial RF620R/RF630R readers
(In conjunction with the PC adapter that ships with the product)
Note
Parameter assignment of the RF640R/RF670R
To assign parameters to the RF640R and RF670R readers, you require the RF-MANAGER
Basic.
Note
Functionalities depend on the firmware version of the UHF reader
The functionality provided by the software depends on the type, version and firmware
version of the connected UHF reader.
Using the diagnostics tool
SIMATIC RF-DIAG supports you during commissioning and diagnostics of UHF reading
points and helps you to optimize the reader settings. The aim of the diagnostics tool is to
allow you to read out current values from readers so that you can adapt parameters
according to the values read out. This allows you to align readers and antenna optimally and
to achieve the best possible write/read results.
In an isolated test environment, for example, you can analyze the write/read behavior of
readers. You can obtain specific information about the various influences on the write/read
result and how the result can be optimized by the spatial arrangement or by adapting the
parameters.
Readers, for example, that do not return ideal write/read results in an industrial environment
can be diagnosed selectively. You can adapt the parameters and optimize the write/read
behavior taking into account the current environmental conditions.
Based on these examples, the following scenarios emerge:
● Diagnostics of an Ethernet-based reader
● Diagnostics of a serial reader in an isolated test environment
● Diagnostics of a serial reader in industrial applications
The various scenarios require different procedures when connecting the readers. Connecting
the readers is described in the section "Connecting the hardware (Page 19)".

Description
2.3 Components of the product and ordering data
SIMATIC RF-DIAG
Operating Manual, 09/2012, C79000-G8976-C292-01 9
2.3 Components of the product and ordering data
Components of SIMATIC RF-DIAG
● CD with SIMATIC RF-DIAG software, USB driver and documentation
● PC adapter for SIMATIC RF-DIAG for connecting the SIMATIC RF readers to SIMATIC
RF-DIAG software
● RS-422 cable, length 2 m
● USB connecting cable (USB 2.0 standard A at PC end to USB 2.0 mini-B at adapter end),
length 1.8 m
Ordering data
Product Order number
SIMATIC RF-DIAG 6GT2080-3GA00
Accessories for SIMATIC RF-DIAG
Adapter cable for wide-range power supply
24 VDC connecting cable for PC adapter for SIMATIC RF-
DIAG, length 5 m
6GT2891-0PH50
RS-422 cable, length 2 m (spare part) 6GT2891-4FH20
Wide-range power supply unit for SIMATIC RF systems
(100 - 240 VAC / 24 VDC / 3 A)
with 2 m connecting cable with country-specific plug
EU: 6GT2898-0AA00
UK: 6GT2898-0AA10
US: 6GT2898-0AA20

Description
2.3 Components of the product and ordering data
SIMATIC RF-DIAG
10 Operating Manual, 09/2012, C79000-G8976-C292-01

SIMATIC RF-DIAG
Operating Manual, 09/2012, C79000-G8976-C292-01 11
Connecting hardware 3
To be able to read out data from readers using the diagnostics tool or to assign parameters
to the reader, you need to connect the reader involved to a PC.
The Ethernet-based readers RF640R/RF670R can be connected quickly and simply to the
PC using a crossover cable or with an Ethernet adapter capable of cross-linking. The serial
readers RF620R/RF630R need to be connected to the PC using the PC adapter that ships
with the product. You will find further information about the PC adapter and connecting the
readers in the following sections.
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Figure 3-1 Connecting the reader to a PC

Connecting hardware
3.1 The PC adapter for SIMATIC RF-DIAG
SIMATIC RF-DIAG
12 Operating Manual, 09/2012, C79000-G8976-C292-01
3.1 The PC adapter for SIMATIC RF-DIAG
3.1.1 Description
PC adapter for SIMATIC RF-DIAG



① USB interface
② RS-422 – CM / wide-range power
supply unit
③ RS-422 – RF reader
The SIMATIC RF-DIAG product consists of a CD with software and documentation and a
hardware packet. The hardware packet consists of a PC adapter for SIMATIC RF-DIAG, a
USB connecting cable and an RS-422 cable.
The PC adapter for SIMATIC RF-DIAG is a converter from USB to RS-422. Communication
between the PC and reader can be established using the PC adapter.
Characteristics
● RS-422 to USB converter for communication with the RF620R and RF630R
● Dimensions without connecting cables: 101 x 63 x 35 mm
● CE-compliant (EU and UK versions)
● FCC-compliant for use in the USA and Canada
● Mechanically and electrically rugged design
● RS-422 interface
– With 24 VDC / 3 A for CM or wide-range power supply unit
– With 24 VDC / 3 A for reader
● Short-circuit proof

Connecting hardware
3.1 The PC adapter for SIMATIC RF-DIAG
SIMATIC RF-DIAG
Operating Manual, 09/2012, C79000-G8976-C292-01 13
Highlights
● Diagnostics via a PC with the reader supplied with power from the system
● IP65 degree of protection
● Can be used in high temperature ranges
● Use in productive operation possible
● Switchover to diagnostics mode "on the fly" (parallel to regular operation)
Note
Protection from environmental influences
The IP65 degree of protection of the PC adapter is only valid if the USB protective cap is
fitted and the corresponding RS-422 cable is connected. During diagnostics, this degree of
protection is not present.
3.1.2 Pin assignment of the RS-422 interface
Pin assignment for connection to the CM or wide-range power supply unit
Pin assignment of the connector for PC adapter and CM or wide-range power supply unit
Table 3- 1 RS-422 interface of the PC adapter (male connector)
Pin Pin
Device end 8-
pin M12
Assignment for
CM
Assignment for
wide-range power
supply unit
1 + 24 V + 24 V
2 - Transmit Free
3 0 V 0 V
4 + Transmit Free
5 + Receive Free
6 - Receive Free
7 Free Free







8 Ground (shield) Ground (shield)
The knurled bolt of the M12 plug does not contact the shield (reader end).

Connecting hardware
3.1 The PC adapter for SIMATIC RF-DIAG
SIMATIC RF-DIAG
14 Operating Manual, 09/2012, C79000-G8976-C292-01
Pin assignment of the connecting cable between PC adapter and CM or wide-range power
supply unit
Table 3- 2 RS-422 connecting cable
View of M12 socket M12
pin
Core
color
Pin assignment
for CM
Pin assignment
for wide-range
power supply
unit
1 White 24 VDC 24 VDC
2 Brown TX neg Not used
3 green GND GND
4 Yellow TX pos Not used
5 gray RX pos Not used
6 pink RX neg Not used
7 Blue Not used Not used
8 Red Ground (shield) Ground (shield)
Pin assignment for connecting to the RF readers
Pin assignment of the connector for PC adapter and UHF reader
Table 3- 3 RS-422 interface of the PC adapter (female connector)
Pin Pin
Device end 8-
pin M12
Assignment for the RF readers
1 + 24 V
2 - Transmit
3 0 V
4 + Transmit
5 + Receive
6 - Receive
7 Free








8 Ground (shield)
The knurled bolt of the M12 plug does not contact the shield (reader end).

Connecting hardware
3.1 The PC adapter for SIMATIC RF-DIAG
SIMATIC RF-DIAG
Operating Manual, 09/2012, C79000-G8976-C292-01 15
Pin assignment of the connecting cable between PC adapter and UHF reader
Table 3- 4 RS-422 connecting cable
View of M12 plug M12
pin
Wire color Pin assignment
1 White 24 VDC
2 Brown TX neg
3 green GND
4 Yellow TX pos
5 gray RX pos
6 pink RX neg
7 Blue Not used
8 Red Ground (shield)
Pin assignment for connection to the PC
Table 3- 5 USB 2.0 mini-B connector socket of the PC adapter
View of connection socket Pin
Device side
Assignment
1 + 5 V
2 Data -
3 Data +
4 ID (not used)
5 GND
Table 3- 6 USB 2.0 mini-B plug of the connecting cable
View of mini-B plug Pin
Device side
Wire color Assignment
1 Red + 5 V
2 White Data -
3 green Data +
4 - ID (not used)

5 Black GND

Connecting hardware
3.1 The PC adapter for SIMATIC RF-DIAG
SIMATIC RF-DIAG
16 Operating Manual, 09/2012, C79000-G8976-C292-01
3.1.3 Technical specifications
Table 3- 7 Mechanical data
Property Description
Weight 310 g
Dimensions (L x W x H) 101 × 63 × 35 mm
Enclosure material Aluminum (painted)
Housing color Black
Installation No securing aids
Interfaces
RS422 •1 x pin (8-pin M12, connection to CM/wide-range power supply)
•1 x socket (8-pin M12, connection to the reader)
USB USB 2.0 Mini-B
MTBF in years 1.1x103
Table 3- 8 Software interfaces
Property Description
Software – RS-422 SIMATIC S7 / TIA
Software – USB
•RF600 •3964R & RF-DIAG
Table 3- 9 Electrical data
Property Description
Power supply of the PC adapter via USB
(during operation)
•Nominal value
•Permitted range
•5 V DC
•4.0 to 5.25 VDC
Power supply of the RF readers via RS-422
•Nominal value
•Permitted range
•24 VDC
•20 to 30 VDC
Current consumption
•Connection via USB and RS-422
•No connection via USB
•Via 5 VDC, approx. 30 mA; 24 VDC, approx. 15 mA
•Via 24 VDC, ≤ 5 mA
Transmission rates USB / RS-422 •19.2 Kbps
•57.6 Kbps
•115.2 Kbps

Connecting hardware
3.1 The PC adapter for SIMATIC RF-DIAG
SIMATIC RF-DIAG
Operating Manual, 09/2012, C79000-G8976-C292-01 17
Table 3- 10 Ambient conditions
Property Description
Temperature range during operation -25 ℃ to +70 ℃
Temperature range during storage -40 ℃ to +85 ℃
Shock resistant to EN 60068-2-27
Vibration resistant to EN 60068-2-6
50 g, 1)
20 g, 1)
Degree of protection in accordance with
EN 60529
IP65 2)
1) The values for shock and vibration are maximum values and must not be applied continuously nor when the USB plug is
plugged in.
2) Only when the USB protective cap is fitted and the corresponding RS-422 cables are connected.

Connecting hardware
3.1 The PC adapter for SIMATIC RF-DIAG
SIMATIC RF-DIAG
18 Operating Manual, 09/2012, C79000-G8976-C292-01
3.1.4 Dimension drawing
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
 
Figure 3-2 Dimension drawing of the PC adapter for SIMATIC RF-DIAG (all dimensions in mm)
When the USB protective cap is screwed on, the length of the adapter is 134 mm. The
tolerances are +/- 1 mm.

Connecting hardware
3.2 Connecting the hardware
SIMATIC RF-DIAG
Operating Manual, 09/2012, C79000-G8976-C292-01 19
3.1.5 Certificates and approvals
Table 3- 11 Certificates and approvals for the PC adapter
Certificate Description
CE approval complying with 2004/108/EC EMC
FCC Rules, Part 15, Subpart B, Sections 15.107 and 15.109
Industry Canada Radio
Standards Specifications
CAN/CSA-CISPR 22-10 - Information technology equipment – Radio
disturbance characteristics – Limits and methods of measurement
3.2 Connecting the hardware
3.2.1 Connecting an Ethernet-based reader
Connecting an Ethernet-based reader in an isolated test environment
To set up or to diagnose an Ethernet-based reader RF640R/RF670R, you can connect the
reader to the PC using a crossover cable or an Ethernet adapter capable of cross-linking.
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Figure 3-3 Connecting Ethernet-based readers to a PC
Note
Reader parameter assignment with RF-MANAGER Basic
Remember that you assign parameters and correct the readers using the RF-MANAGER
Basic. SIMATIC RF-DIAG is used only to check the current settings.
Note that the reader cannot communicate with more than one software tool at any one time.
You will find further information on connecting up and assigning parameters for an Ethernet-
based reader in the manual "RF-MANAGER Basic".

Connecting hardware
3.2 Connecting the hardware
SIMATIC RF-DIAG
20 Operating Manual, 09/2012, C79000-G8976-C292-01
You require the following:
● Ethernet cable
● Adapter cable for wide-range power supply unit
● Wide-range power supply unit
Follow the steps below to connect an Ethernet-based reader to a PC:
1. Connect the PC to the reader using a crossover cable.
2. Start the SIMATIC RF-DIAG diagnostics tool and establish the connection between the
PC and reader using the software user interface as described in the sections "Starting the
software (Page 25) and "Operating the software (Page 29)".