Siemens SmartGear IE User manual

USER MANUAL
Sm@rtGear™IE
Version .
usa.siemens.com/smartgear

. Siemens Sm@rtGear IE 
. Components and Features 
.. Remote Enclosure 
... S CPU 
... Comfort Panel Display 
... Network Switch 
.. Switchgear 
... VL Circuit Breaker 
... VA Circuit Breaker 
... Network Switch 
.. Optional 
... Power Meter 
... Centralized IO Cards 
. Specifications 
. Environmental 
. Industry Standards 
.. UL Listing 
.. Arc Resistance 
.. Seismic Qualification 
. Quick Start Guide 
. Sm@rtGear IE System Schematic Review 
. Visual Inspection 
.. Locate the remote HMI display enclosure 
. Equipment Installation 
.. Ensure the Sm@rtGear IE has been installed 
.. Perform inspections and tests 
.. Mount remote HMI enclosure 
. Customer Connections 
.. Using the Sm@rtGear IE system schematic 
... Running the # SIS control wire 
. Customer Configuration 
.. Security 
.. Breaker Protective Parameters 
. Quick Start Checklist 
. System Screens 
. System Selections Bar 
. Elevation 
.. Gear Diagram 
. One Line 
.. Transformer Symbol 
.. Breaker Icons 
.. Mimic Bus 
.. Meter Icons 
. Group Maintenance Mode 
. Breaker Trending 
. Documents 
. CPU Health 
. Log Off 
. Settings 
.. Transfer Settings 
.. Source Settings 
.. WL Breaker 
.. VL Breaker 
.. Power Meter 
.. SEM 
.. SEMT 
.. Input Cards 
. Historical Logs 
. About 
. WL Monitoring Screens 
. Breaker Dashboard 
. Metering 
. Metering Trend 
. Event/Trip Log 
. Statistics/Identification 
. Min/Max 
. Protection 
. Threshold Warnings 
. Metering Settings 
. Active Alarms 
.. Self-Reset Alarms 
.. Latching Alarms 
. VL Monitoring Screens 
. Breaker Dashboard 
. Metering 
. Metering Trend 
. Trip Log 
. Statistics/Identification 
. Diagnostic 
. Protection 
. Active Alarms 
.. Self-Reset Alarms 
.. Latching Alarms 
. Power Meter Screens 
. Dashboard 
. Real Time Metering 
. Breaker Configuration 
. Metering Settings 
.. Primary Transformer 
.. Primary Voltage 
.. Secondary V.T. Voltage 
.. Incoming Direction 
.. Phase Rotation 
. Protective Parameters 
.. L-Trip (IR) 
.. Time Lag Class (TR) 
Table of Contents
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Sm@rtGear™ IE User Manual

.. It-Curve for L 
.. Phase Loss Sensitivity 
.. Thermal Memory 
.. S-Trip (ISD) 
.. Delay Time (tsd) 
.. It-Curve for S 
.. I-Trip (Ii) 
.. N-Protection (IN) 
.. Ground Fault (Ig) 
.. Delay Time (tg) 
.. It-Curve for G 
.. Ground Fault Alarm (Ig) 
.. Load Management 
. Protection Function Limits 
. Threshold Alarms 
.. Threshold Alarms 
. Optional Devices 
. Source Metering 
.. Trending 
. Surge Protective Devices (SPD) 
. Door Monitoring 
. Trip Coil Monitoring 
. GPS Time Sync 
. HRG 
. Temperature Monitoring 
. Autothrowover 
. Autothrowover Definition 
. Configurations 
. System Control 
.. Standard Control Features 
.. Optional Control Features 
. Autothrowover Components and Features 
.. Standard Components and Features 
.. Optional Components and Features 
. Setpoints/Controls Screen 
.. Timer Setpoints 
.. Selector Switches 
.. Protective Relays 
.. Load Test 
. Sequence of Operation 
.. Automatic Mode 
... Loss of Primary 
... Return to Primary – Standard Open Transition 
... Return to Primary – Optional Closed Transition 
.. Manual Mode 
... Standard Open Transition 
... Optional Closed Transition 
. Optional System Capabilities 
.. Load Shedding and Load Prioritization 
.. Peak Shaving 
. Test Sequences 
.. Main-Tie-Main or Main-Main Configuration 
... Standard Main-Tie-Main or Main-Main Configuration 
... Optional Main-Tie-Main or Main-Main Configuration 
.. Main-Generator Configuration 
... Standard Main-Generator Configuration 
... Optional Main-Generator Configuration 
. Upper Level System Tie-In 
. Service & Support 
. Appendix 
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Sm@rtGear™ IE User Manual

1. Overview
Siemens Sm@rtGear IE
Siemens Sm@rtGear IE is preconfigured, preprogrammed and factory tested electrical distribution equipment that provides out-of-
the-box remote monitoring, configuration and control of embedded intelligent devices.
The Sm@rtGear IE Central Processing Unit (CPU) communicates with the integrated and autonomous intelligent devices embed-
ded in the electrical distribution equipment via a Human Machine Interface (HMI) touch screen panel. The embedded intelligent
devices include:
• WL breakers
• VL breakers
• VA breaker
• Digital meters
• Protective relays
• Surge protection devices
• Environmental sensors
• Uninterruptible Power Supply (UPS)
The touch screen panel is mounted outside the arc flash boundary, greatly reducing the risk of arc flash injury for normal breaker
operations, including open/close, racking, maintenance mode activation and configuration.
Field installation requires one communication cable and one control power cable that connect the Sm@rtGear IE to the remote
HMI. The time and cost to connect multiple devices in a typical switchgear to a hardwired remote-control panel is eliminated.
The remote HMI communicates with the entire System Architecture to monitor, configure and control the Sm@rtGear IE from a
safe distance outside of the arc flash boundary in the electrical room or in a control room. Just a few of the preconfigured and
built-in features available with the Sm@rtGear IE include:
• Remote configuration, monitoring and control
• Self-diagnostic data
• Preventative/predictive maintenance data
• Environmental data
• Product documentation
• Maintenance/status reports that summarize data for all installed devices
The Sm@rtGear IE eliminates the need for upstream PMCS, PCS, DCS or SCADA systems. However, it is well equipped to support
upstream supervisory systems using any communication protocol, including MODBUS, MODBUS TCP/IP, PROFIBUS, PROFINET and
ETHERNET.
Service, parts and repairs are available seven days a week, 24 hours a day, 365 days a year. For assistance, call Siemens Industry
Care Center (ICCC) at 800-333-7421.
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Sm@rtGear™ IE User Manual

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Sm@rtGear™ IE User Manual

1.1 Components and Features
1.1.1 Remote Enclosure
1.1.1.1 S71500 CPU
The S71500 CPU is pre-programmed to support remote configuration, monitoring,
and control of the intelligent devices embedded in the Sm@rtGear IE.
1.1.1.2 Comfort Panel Display
The 22” touch panel HMI is pre-configured and programmed with an application specific graphical user interface (application
specific elevation and one-line drawings). Energy saving LED background lighting can be dimmed up to 100 percent. The touch
panel is long-lasting and luminous in brightly lit working environments.
1.1.1.3 Network Switch
The Scalance X-200 and S615 network switches offer a wide variety of functions,
including PROFINET diagnostics and redundancy functions for seamless networks.
The network switches consolidate all of the Ethernet-based devices into one
communication connection that runs between the electrical distribution equipment
and the remote HMI enclosure. It also supports SNMP network monitoring.
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Sm@rtGear™ IE User Manual

1.1.2 Switchgear
1.1.2.1 WL Circuit Breaker
Siemens WL circuit breakers offer an Extended Instantaneous Protection (patent pending) function delivering 100% of the full
withstand rating of the frame and the breaker’s maximum Interrupting Rating. ETU 776 trip units are installed in all breakers with
Dynamic Arc Flash Sentry (DAS) to reduce arc flash incident energy. Additionally, integrated racking handles and front-mounted
terminal blocks reduce installation time and errors. Safety-related features include a visible ready-to-close indicator, customizable
interlocking and mechanical trip indication.
WL breakers may vary depending on the switchgear design. See the As-Built drawings within the Documentation screen for exact
WL breakers installed.
1.1.2.2 VL Circuit Breaker
1.1.2.3 VA Circuit Breaker
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Sm@rtGear™ IE User Manual

1.1.2.4 Network Switch
The Scalance X-200 switch offers a wide variety of functions, including PROFINET
diagnostics or redundancy functions for seamless networks. The network switch
consolidates all of the Ethernet based-devices into one communication connection
that runs between the electrical distribution equipment and the remote HMI enclosure.
It also supports SNMP network monitoring.
1.1.3 Optional
1.1.3.1 Power Meter
The SENTRON PAC3200, SENTRON PAC4200, ACCESS 9510, ACCESS 9610, SIEMENS 9410 and SIEMENS 9810 power metering
devices store, monitor and display all relevant low voltage power distribution parameters in single-, two- and three-phase
measurements. A comprehensive, parameterizable signaling system monitors application-specific events, including limit violations
and operator interventions.
1.1.3.2 Centralized IO Cards
Centralized IO Cards can be supplied into the switchgear to receive customer specific I/Os.
NOTE: For additional information on optional devices refer to section 8. For additional information on the components featured in
the Sm@rtGear IE refer to Siemens Download Center
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Sm@rtGear™ IE User Manual

2. Specifications
2.1 Environmental
Storage Environment
• 40 to 110 degrees F
• 5 to 80% humidity (non-condensing)
Operating Environment
• 0 to 104 degrees F
• 5 to 90% humidity (non-condensing)
2.2 Industry Standards
Type WL switchgear with power circuit breakers are designed, tested and constructed in accordance with the following industry
standards:
• UL 1558 – Metal-Enclosed Low Voltage Power Circuit Breaker Switchgear
• ANSI C37.20.1 – Metal-Enclosed Low Voltage Power Circuit Breaker Switchgear
• ANSI C37.50 – Test Procedure for Low Voltage AC Power Circuit Breakers Used in Enclosures
• ANSI C37.51 – Conformance Testing of Metal-Enclosed Low Voltage AC Power Circuit Breaker Switchgear Assemblies
• NEMA SG5 – Power Switchgear Assemblies
• Applicable requirements of the National Electric Code (NEC)
• UL 1066 – Low Voltage AC and DC Power Circuit Breakers Used in Enclosures
• ANSI C37.13 – Low Voltage AC Power Circuit Breakers Used in Enclosures
• ANSI C37.16 – Preferred Ratings, Related Requirements, and
• Application for Low Voltage Power Circuit Breakers and AC Power Circuit Protectors
• ANSI C37.17 – Trip Devices for AC and General Purpose DC LowVoltage Power Circuit Breakers
• NEMA SG3 - Low Voltage Power Circuit Breakers
2.2.1 UL Listing
Underwriters’ Laboratories listing mark (UL) is supplied for each vertical section provided all devices within a vertical section are UL
Listed or UL Recognized and suitable for the intended use. All circuit breaker drawn-out elements are UL Listed.
Optional CSA compliance with UL labeling is available.
2.2.2 Arc Resistance
Optional Type WL arc-resistant low voltage switchgear is available and is UL-listed to ANSI/IEEE C37.20.7. Type 2B arc-resistant
accessibility rating with maximum internal arcing short-circuit current rating of 100kA @508V.
2.2.3 Seismic Qualification
Seismic qualification to all major seismic construction standards (IBC, UBC, CBC, SBC, BOCA and IEEE 693) is available.
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Sm@rtGear™ IE User Manual

3. Quick Start Guide
This section contains instructions pertaining to the receipt, inspection, installation and testing of Siemens Sm@rtGear IE.
3.1 Sm@rtGear IE System Schematic Review
Every Sm@rtGear IE shipment includes a system schematic drawing that was created for that particular system configuration. A hard
copy of the Sm@rtGear IE system schematic is located in the As-Built drawings package found in the electrical distribution equip-
ment. An electronic copy is also located in the Documentation folder on the HMI. Attached below is a typical Sm@rtGear IE system
schematic.
3.2 Visual Inspection
..
Locate the remote HMI display enclosure. Open the enclosure and identify the customer connection components - network switch
and control power terminal blocks. A photo of each component is shown in Section 1.1 .
3.3 Equipment Installation
..
Ensure the Sm@rtGear IE has been installed per instruction and installation guide 11-C-9100-01 or 11-C-9887-01.
..
Perform inspections and tests necessary for the specific application to ensure the Sm@rtGear IE is safe and ready for CPU testing/
setup.
..
Mount remote HMI enclosure, per industry standards, outside of the arc flash zone. Mounting is preferable in a controlled
environment in view of the electrical room.
3.4 Customer Connections
..
Using the Sm@rtGear IE system schematic ensure that the following customer connections, highlighted in red circular dashes, are
made:
...
#14 SIS control wire must be run from the control power terminal blocks in the Sm@rtGear IE to the control power terminal blocks
in the remote HMI enclosure. This wire cannot occupy the same conduit as fiber optic or RJ-45 communication cables.
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Sm@rtGear™ IE User Manual