Table of contents
BA 2030
4Operating Instructions, 11/2017, A5E37880173A/RS-AE
4.7 Mounting an input or output element on the gearbox shaft ................................................... 31
4.8 Removing and installing the protection cover ........................................................................ 33
4.9 Installing and removing the shaft-mounted gearbox.............................................................. 34
4.9.1 General information on installing the shaft-mounted gearbox ............................................... 34
4.9.2 Hollow shaft with parallel key................................................................................................. 35
4.9.2.1 Mounting the hollow shaft with parallel key ........................................................................... 35
4.9.2.2 Removing the hollow shaft with parallel key .......................................................................... 36
4.9.3 Hollow shaft with shrink disk .................................................................................................. 38
4.9.3.1 Mounting the hollow shaft with shrink disk............................................................................. 38
4.9.3.2 Mounting the shrink disk ........................................................................................................ 39
4.9.3.3 Pulling off the shrink disk ....................................................................................................... 42
4.9.3.4 Cleaning and lubricating shrink disks..................................................................................... 42
4.9.4 SIMOLOC assembly system.................................................................................................. 43
4.9.4.1 General notes for the SIMOLOC assembly system............................................................... 43
4.9.4.2 Installing SIMOLOC ............................................................................................................... 44
4.9.4.3 Removing SIMOLOC ............................................................................................................. 46
4.9.5 Hollow shaft with splines........................................................................................................ 47
4.9.6 Torque arms with shaft-mounted gearboxes ......................................................................... 48
4.9.6.1 General information regarding torque arms........................................................................... 48
4.9.6.2 Mounting torque arms on parallel shaft gearboxes................................................................ 49
4.9.6.3 Mounting torque arms on bevel gearboxes and helical worm gearboxes ............................. 50
5 Commissioning ..................................................................................................................................... 51
5.1 General information for commissioning ................................................................................. 51
5.2 Checking the oil level prior to commissioning........................................................................ 51
5.3 Mount the oil expansion unit .................................................................................................. 52
5.4 Installing the oil temperature monitoring device .................................................................... 54
5.5 Options of the VLplus heavy-duty bearing system ................................................................ 55
5.5.1 Automatic regreasing device.................................................................................................. 55
5.5.2 Dry-well version with oil sensor.............................................................................................. 58
6 Operation.............................................................................................................................................. 59
7 Faults, causes and remedies................................................................................................................. 61
8 Service and maintenance...................................................................................................................... 65
8.1 General notes about maintenance work ................................................................................ 65
8.2 Checking and changing lubricants ......................................................................................... 67
8.2.1 General safety notes.............................................................................................................. 67
8.2.2 Checking the oil level ............................................................................................................. 68
8.2.3 Checking the oil level using the oil sight glass (optional) ...................................................... 70
8.2.4 Checking the oil level using the oil dipstick (optional)............................................................ 70
8.2.5 Checking the oil quality .......................................................................................................... 71
8.2.6 Changing the oil ..................................................................................................................... 72
8.2.6.1 General safety notes for changing the oil .............................................................................. 72
8.2.6.2 Draining the oil ....................................................................................................................... 73
8.2.6.3 Flushing the gearbox when changing between incompatible oils.......................................... 73
8.2.6.4 Filling in oil ............................................................................................................................. 75
8.2.7 Topping up with oil ................................................................................................................. 76
8.2.8 Change the roller bearing grease .......................................................................................... 76
