Siemens SIPART PS2 6DR50xx User manual

1
SIPART PS2 Manual
A5E00074630--06
SIPART PS2
6DR50xx
6DR51xx
6DR52xx
6DR53xx
Edition 10/2006
Manual
Electropneumatic Positioner for
Linear and Part-Turn Actuators

2SIPART PS2 Manual
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Copyright eSiemens AG 2006 All rights reserved
The reproduction, transmission or use of this docu-
ment or its contents is not permitted without ex-
press written authority. Offenders will be liable for
damages. All rights, including rights created by pa-
tent grant or registration of a utility model or design,
are reserved.
Siemens AG
Bereich Automatisierungs-- und Antriebstechnik
Geschäftsgebiet Prozessinstrumentierung-- und
Analytik
D--76181 Karlsruhe
Disclaimer of Liability
We have checked the contents of this manual for
agreement with the hardware and software descri-
bed. Since deviations cannot be precluded entirely,
we cannot guarantee full agreement. However, the
data in this manual are reviewed regularly and any
necessary corrections included in subsequent edi-
tions. Suggestions for improvement are welcomed.
eSiemens AG 2006
Technical data subject to change.
Trademarks
SIMATIC, SIPART, SIREC, SITRANS are registered trademarks of Siemens AG.
Third parties using for their own purposes any other names in this document which refer to trade-
marks might infringe upon the rights of the trademark owners.

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Contents
0 Information for the Operator 5.............................................
0.1 General information 5...........................................
0.2 Classification of Safety Related Notices 6.........................
0.3 Qualified Personnel 7...........................................
0.4 Use as intended 9..............................................
0.5 Technical Documentation 9......................................
0.6 Warranty Information 9..........................................
0.7 Delivery Notes 10...............................................
0.8 Standards and Regulations 10....................................
1 Introduction 11............................................................
1.1 General information about the positioner 11.........................
2 Design and Method of Operation 15........................................
2.1 Overview 15....................................................
2.2 Design name plate 17............................................
2.3 Instrument Components 17.......................................
2.3.1 Motherboard 18.................................................
2.3.2 Electrical Connections 18.........................................
2.3.3 Pneumatic Connections 19.......................................
2.3.4 Mounting Kit 22.................................................
2.3.5 Purge air switching (not in the explosion proof version) 22............
2.3.6 Restrictors 22...................................................
2.4 Method of Operation 23..........................................
2.5 HART-function 26...............................................
2.6 State as supplied 26.............................................
2.7 Installation of options modules 27.................................
2.7.1 Installation of options modules in normal and intrinsically
safe versions 27................................................
2.7.2 Installation of options modules in explosion proof version 29..........
2.7.3 Iy-module 31...................................................
2.7.4 Alarm module 32................................................
2.7.5 SIA module 33..................................................
2.7.6 Mechanical limit switch module 35.................................
2.7.7 EMC filter module 38............................................
2.7.8 Accessories 39.................................................
3 Preparing for Operation 41.................................................
3.1 Instrument identification (type key) 41..............................
3.2 Dimensional drawings 41.........................................
3.3 Assembly 43....................................................
3.3.1 Instructions for using positioners in a wet environment 44.............
3.3.2 Instructions for using positioners which are exposed to strong
accelerations or vibrations 46.....................................
3.3.3 Mounting kit “linear actuator” 6DR4004-8V and 6DR4004-8L 49.......
3.3.4 Assembly procedure (see figure 3-7, page 51) 50....................

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3.3.5 Mounting kit “part-turn actuator” 6DR4004-8D 52....................
3.3.6 Assembly procedure (see figure 3-8 and figure 3-9) 53...............
3.4 Electrical Connection 57..........................................
3.4.1 Connection in non-intrinsically safe and explosion proof version 59.....
3.4.2 Connection in intrinsically safe version 62...........................
3.4.3 Connection in type of protection “n” version 68......................
3.5 Pneumatic Connection 71........................................
3.6 Commissioning 72...............................................
3.6.1 Preparations for linear actuators 73................................
3.6.2 Automatic initialization of linear actuator 74.........................
3.6.3 Manual initialization of linear actuator 76............................
3.6.4 Preparations for part-turn actuator 79..............................
3.6.5 Automatic initialization of part-turn actuator 79......................
3.6.6 Manual initialization of part-turn actuators 81........................
3.6.7 Automatic initialization (structograms) 82...........................
3.7 Copying initialization data (positioner exchange) 87..................
4 Operation 89..............................................................
4.1 Display 89......................................................
4.2 Input keys 89...................................................
4.3 Operating modes 92.............................................
4.4 Parameters 95..................................................
4.5 Diagnostics 122..................................................
4.5.1 Diagnostic display 122............................................
4.5.2 Meaning of the diagnostic values 123...............................
4.5.3 Online diagnostics 131............................................
4.5.4 Fault correction 136..............................................
4.6 Meaning of the other display text 139...............................
4.7 Optimizing the controller data 143..................................
5 Service and Maintenance 145................................................
6 Technical Data 147.........................................................
7 Scope of Delivery 153.......................................................
7.1 Scope of delivery of standard controller 154..........................
7.2 Scope of delivery of options 154....................................
7.3 Scope of delivery of accessories 155................................
7.4 List of Spare Parts 156............................................
8 Index 158..................................................................
9 Appendix 160..............................................................
9.1 Literature and catalogs 160........................................

Information for the Operator
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Information for the Operator
Dear customer,
Please read this manual before starting work!
It contains important information and data which, when observed,
ensure full availability of the equipment and save service costs. This
simplifies handling of this control instrument considerably and provides
accurate measuring results.
You have purchased an instrument which can be installed in various
configurations:
SSIPART PS2 without Ex-protection in a metal- or plastic housing.
SSIPART PS2 with EEx ia/ib-protection in a metal- or plastic hous-
ing.
SSIPART PS2 EEx d in a pressurized explosion proof housing
This manual takes each of these possibilities into consideration.
Any differences between the devices are indicated specially.
Scope of delivery, see chapter 7, page 153.
0.1 General information
The product described in this manual left the factory in a perfectly safe
and tested condition. To maintain this condition and to achieve perfect
and reliable operation of this product, it must only be used in the way
described by the manufacturer. Successful and safe operation of this
equipment is dependent on proper handling, installation, operation and
maintenance.
0

Information for the Operator
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This manual contains the information required for use as intended of
the product it describes. It is addressed to technically qualified person-
nel specially trained or having relevant knowledge of instrumentation
and control technology, hereafter called automation technology.
Familiarity with and proper technical observance of the safety notes
and warnings contained in this manual are essential for safe installation
and commissioning and for safety in operation and maintenance of the
product described. Only qualified personnel as defined in Chapter 0.3
has the necessary specialist knowledge to interpret the general safety
notes and warnings given in this document in specific cases and to
take the necessary action.
The documentation supplied with the instrument is listed in Chapter 0.5.
This manual is not a permanent part of the scope of supply. For reasons
of clarity, it does not contain every detail about every version of the
product described and cannot take every eventuality in installation, op-
eration, maintenance and use in systems into account. If you require
further information or if problems occur that have not been dealt with in
sufficient detail in this document, please request the required informa-
tion from your local Siemens office or the office responsible for you.
Functionality, commissioning and operation are described in this
manual.
Please pay special attention to the Warning and Note texts. These are
separated from the remaining text by horizontal lines and specially
marked with symbols (see Chapter 0.2).
0.2 Classification of Safety Related Notices
This manual contains notices which you should observe to ensure your
own personal safety, as well as to protect the product and connected
equipment. These notices are highlighted in the manual by a warning
triangle and are marked as follows according to the level of danger:
!DANGER
indicates an immenently hazardous situation which, if not avoided, will
result in death or serious inury.
!WARNING
indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.

Information for the Operator
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!CAUTION
used with the safety alert symbol indicates a potentially hazardous si-
tuation which, if not avoided, may result in minor or moderate injury.
CAUTION
used without the safety alert symbol indicates a potentially hazardous
situation which, if not avoided, may result in property damage.
NOTICE
indicates a potential situation which, if not avoided, may result in an
undesirable result or state.
.NOTE
highlights important information on the product, using the product,
or part of the documentation that is of particular importance and that
will be of benefit to the user.
0.3 Qualified Personnel
The result of unqualified intervention in the instrument or nonobser-
vance of the warnings given in this manual or on product labels can be
severe personal injury and/or serious material damage. Therefore only
properly qualified personnel must make changes and settings in the
instrument.
For the purpose of the safety information in this manual and on the
product labels, qualified personnel are those who
Sin the case of ex-proof equipment, are trained, instructed or
authorized to perform work on electrical circuits of equipment
subject to explosion hazard.
Sif they are configuration personnel, are familiar with the safety
concepts of automation technology
Sif they are operating personnel, have been instructed in the handling
of automation equipment and know the content of this manual
relating to operation
Sif they are commissioning and/or service personnel, are trained to
repair such automation equipment and authorized to energize,
de-energize, clear ground and tag circuits and equipment according
to safety engineering standards.
Sand instructed additionally in first aid

Information for the Operator
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!WARNING
The instrument must only be installed and commissioned by qualified
personnel.
The device may be used solely for the purposes described in this
manual.
The instrument is designed for connection to functional and safety
extra low voltage.
Electrical safety depends only on the power supply equipment.
Pneumatic actuators exert considerable positioning forces. The safety
precautions of the actuator used must therefore be scrupulously
observed during installation and commissioning in order to prevent
injuries.
We explicitly draw your attention to the necessity of observing safety
regulations regarding operation in zones subject to explosion hazard,
if applicable.
The specifications of the examination certificate valid in your country
must be observed. Laws and regulations valid in your country must be
observed for the electrical installation in explosions hazardous areas.
In Germany these are for example:
-- Working reliability regulations
-- Regulations for installing electrical equipment in hazardous areas,
DIN EN 60079-14 (in the past VDE 0165, T1).
It should be checked whether the available power supply, insofar as
this is required, is compliant with the power supply specified on the
rating plate and specified in the examination certificate valid in your
country.
Take care to avoid electrostatic discharges within the hazardous area,
such as can arise if a dry cloth is used to clean the positioner in the
plastic housing.
Devices with the protection type “flameproof enclosure” may only be
opened when the power is off.
!WARNING
Devices with the protection type “intrinsically safe” lose their certifica-
tion as soon as they are operated with circuits that do not conform to
the specifications laid down in the examination certificate valid in your
country.
The successful and safe operation of this equipment is dependent
upon its proper handling, installation, operation and maintenance.

Information for the Operator
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!WARNING
The device may not be operated while the leaflets are in the housing.
0.4 Use as intended
Use as intended for the purpose of this manual means that this product
must only be used for the applications described in the technical de-
scription (see also Chapter 3 of this manual).
The product described in this manual has been developed, manufac-
tured, tested and documented observing the relevant safety standards.
If the handling rules and safety information for configuration, installa-
tion, use as intended and maintenance are observed, there is normally
no danger with regard to material damage or for the health of person-
nel. Extra low voltages that are connected must be fed in by safe isola-
tion.
0.5 Technical Documentation
The operating instructions are a constituent part of the enclosed CD
“sipartp ps2 POSITIONERS” (order number A5E00214567) and is
available on the Internet at:
www.siemens.com/sipartps2
Click on “More Info” and --> “Instructions and Manuals”.
On the enclosed CD, you will find an extract of the catalog FI 01 “Field
devices for process automation” with the current order data. The entire
FI 01 catalog is also available at the above Web address.
0.6 Warranty Information
We should like to point out that the content of this manual is not part of
and does not modify a previous or current agreement, undertaking or
legal relationship. Siemens is bound solely by the contract of sale,
which also contains the complete and exclusive warranty. The con-
tractual warranty conditions are neither extended nor restricted by this
document.

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0.7 Delivery Notes
The scope of delivery is listed on the dispatch papers accompanying
the delivery in accordance with the valid contract of sale.
When you open the packaging please observe the information on the
packaging. Check that the delivery is complete and undamaged.
If possible, compare the order number on the rating plates with the or-
dering data.
For the scope of delivery please see Chapter 7, page 153.
0.8 Standards and Regulations
As far as possible, the harmonized European standards were used to
specify and manufacture this equipment. If harmonized European stan-
dards have not been applied, the standards and regulations of the Fed-
eral Republic of Germany apply (see also the Technical Data in Chap-
ter 6, page 147).
If this product is used outside the area of applicability of these stan-
dards and regulations, please observe the standards and regulations in
force in the country where the product is operated.