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  9. Signode TENSION-WELD VT-32 Instruction Manual

Signode TENSION-WELD VT-32 Instruction Manual

VT-32
TENSION-WELD®
STRAPPING TOOL
2
READ THESE INSTRUCTIONS CAREFULLY.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE PERSONAL INJURY.
GENERAL SAFETY CONSIDERATIONS
1. STRAP BREAKAGE HAZARD.
Improper operation of the tool or sharp corners on the load can result in strap breakage
during tensioning, which could result in the following:
!A sudden loss of balance causing you to fall.
!Both tool and strap flying violently towards your face.
Failure to place the strap properly around the load or an unstable or shifted load could result
in a sudden loss of strap tension during tensioning. This could result in a sudden loss of
balance causing you to fall.
Read the tool's operating instructions. If the load corners are sharp use edge protectors.
Place the strap correctly around a properly positioned load.
!Positioning yourself in-line with the strap, during tensioning and sealing, can result in
severe personal injury from flying strap or tool. When tensioning or sealing, position
yourself to one side of the strap and keep all bystanders away.
!Using strap not recommended for this tensioner can result in strap breakage during
tensioning. Use the correct Signode products for your application.
2. TRAINING.
This tool must not be used by persons not properly trained in its use. Be certain that you
receive proper training from your employer. If you have any questions contact your Signode
Representative.
3. EYE INJURY HAZARD.
Failure to wear safety glasses with side shields can result in severe eye injury or
blindness. Always wear safety glasses with side shields which conform to ANSI
Standard Z87.1 or EN 166.
4. FALL HAZARD.
Maintaining improper footing and/or balance when operating the tool can cause you to fall.
Do not use the tool when you are in an awkward position.
5. CUT HAZARD.
Handling strap or sharp parts could result in cut hands or fingers. Wear
protective gloves.
3
6. TOOL CARE.
Take good care of the tool. Inspect and clean it daily, lubricate it weekly and adjust when
necessary. Replace any worn or broken parts.
7. WORK AREA.
Keep work areas uncluttered and well lighted.
Several types of strap can be used with this tool. Use the correct Signode products for your
application. If you need help contact your Signode Representative.
SAFETY PROCEDURES FOR TOOL OPERATION
Before using this tool, read its Operation and Safety instructions.
!Do not exceed the operating air pressures stated elsewhere in the manual.
!Use Signode's approved filter-regulator-lubricator unit (P-008559).
!Never operate a pneumatic tool with a bottled air or gas source.
!For tension adjustments, follow instructions in this manual. For all other adjustments,
repairs or cleaning of the tool, disconnect air supply.
!This tool is a Tension Weld® type sealer. A properly made
joint will appear as shown in the illustration. If the joint does
not appear as shown, then the operator must proceed as
follows:
A. Insure that the tools operating instructions are
being followed before applying another strap.
B. Cut the strap off and apply another.
If the joint still does not appear as shown, then inspect the tool for worn and/or damaged parts.
Replace tool parts as needed. NEVER HANDLE OR SHIP ANY LOAD WITH IMPROPERLY
FORMED JOINTS. Misformed joints may not secure the load and could cause serious injury.
!Tuck strap end back into the dispenser when not in use.
CUTTING TENSIONED STRAP
Use only cutters designed for cutting strap; never use claw hammers, crowbars, chisels, axes or
similar tools. Such tools will cause the strap to fly apart with hazardous force. Before using any
Signode product, read its Operation and Safety Manual.
4
TABLE OF CONTENTS
Page
General Safety Instructions 2
Specifications 4
Major Components 5
Pneumatic Information 6
Operating Instructions 12
Adjustments 16
Page
Parts List, Tool 19
Parts List, Air Motors 24
Troubleshooting 27
Maintenance 31
Tool Options 33
VT-32 Strapping Tool, Signode Part No. 428150
SPECIFICATIONS
MODEL
STRAP
TYPE WIDTH THICKNESS
VT-25 HD HIGH STRENGTH
TENAX 32mm 0.040" to 0.050"
(1.0mm - 1.3mm)
5
MAJOR COMPONENTS
6
PNEUMATIC INFORMATION
AIR PRESSURE REQUIREMENTS
The VT tools are designed to operate at an air pressure of 90 psig (6.2 Bar).
AIR PRESSURE VS. PERFORMANCE
The air pressure supplied to the VT tool must be a minimum of 85 psig (5.7 Bar) If the air supply
pressure can be adjusted within a range from 85 psi to 90 psi (5.7 - 6.2 Bar) the VT tool's
performance can be fine tuned to a particular application or operation preferences. Changing the
VT air supply pressure to the tool will directly alter the rate at which the tool will take-up the
strap slack and the strap tension. Increasing or decreasing the VT air supply within the
suggested 85 to 90 psig (5.7-6.2 Bar) range will not seriously affect the actual welding portion of
the strap cycle.
After an initial "Break-In" period, the air motor may become more powerful. If the tool's
performance is effected by this increase in performance, reduce the air motor output by turning
the adjustment screw (Key 98) counter-clockwise as required.
AIR SUPPLY INSTALLATION
If compressor has a good dryer unit, use black pickled pipe. When a dryer unit is not installed,
use galvanized or copper pipe. To perform reliably, a pneumatic tool requires a continuous
source of clean, water-free air at adequate pressure.
Never operate this tool using a bottled air or gas source.
Bottled air/gas sources do not provide consistent operating pressure.
A filter-regulator-lubricator (FRL) unit
must be installed as close to the air
tool as possible, preferably within 10
feet. It should be placed in a
convenient location where it can
easily be drained, adjusted, and filled
with oil. The air hose must have at
least a 1/2" I.D. A quick disconnect
socket fitting is installed on the
stress spring end of the hose for
convenient hookup to the air tool.
Filter-Regulator-Lubricator Unit, 1/2" NPT
(Signode Part No. 424773)
FRL Mounting Bracket
(Signode Part No. 071982)
Air Hose, 1/2" ID, 3/8" Fittings
(Signode Part No. 424774)
Quick Disconnect, 3/8" Fitting
(Signode Part No. 008569)
Reducer Bushing, 1/2" to 3/8"
(Signode Part No. 071632)
7
Filter and lubricator bowls are made of polycarbonate material. Do not install where bowls may
be exposed to materials incompatible with polycarbonate. Certain oils, solvents, and chemicals
or their fumes can weaken these bowls and possibly cause them to burst. Clean only with warm
water. A cut-off valve placed ahead of the filter will be useful when cleaning the filter or
replenishing the lubricator.
MOISTURE
Moisture is always present in air lines due to condensation within the lines as the air cools.
Steps must be taken to remove this moisture and to keep it from the air tool. This is because
water tends to wash away lubricants and cause corrosion, sticking and failure of internal parts.
The main line should be pitched so the far end terminates in a water leg. Branch lines are taken
from the top of the main, never off the bottom. Every branch should have a water leg at its
lowest point, with a drain cock which is drained daily.
If these precautions are taken and water is still present, an after cooler and a moisture separator
are required between the compressor and the air receiver tank. A large air line separator can be
installed in the air tool line, but precautions must be taken to insure that it will be drained daily,
before the air tool is operated.
Water in air lines is a constant threat to the proper operation of air tool. Even near freezing
operating conditions, a good refrigerant type dryer is essential. A good dryer will remove 95%
or more of water right at the compressor. The remaining moisture is removed at the water leg in
the piping system or in the filter (Part No. 008559).
NOTE: Additional information is available in the Signode publication, "Air Supply Manual" (Part
No. 186038). If you have any questions, contact your local Signode Representative.
LUBRICATION
The air motor must be properly lubricated. This is achieved by keeping the air line lubricator
filled with oil and correctly adjusted. Without proper lubrication, the motor will become sticky
and the tool will give low and erratic tension and be difficult to release from the strap.
Install the lubricator as close to the air tool as possible. The arrow on the lubricator's top
surface must point in the direction of air flow. For proper operation, oil must drop through the
lubricator sight glass at a rate of 1 to 4 drops per minute. This rate is checked while the air tool
is running free. Only 20% of this oil is actually delivered to the tool. The remaining oil drops
back into the oil reservoir. The unit is factory set and should require no adjustment. If an
adjustment is required, the adjusting screw on top of the lubricator may be turned as marked to
reduce or increase the flow of oil.
The correct grade of oil must be used in the lubricator; too heavy an oil will not provide sufficient
lubrication and will cause sticking and sluggish operation of the air tool. Recommended oils are
any good grade of rust and oxidation inhibiting oil with a viscosity of 80-120 S.U.S. at 100
degrees Fahrenheit. (0.15 to 0.25 cm2/sec. at 38 degrees Celsius), such as:
Non Fluid Oil Co., grade #LS-1236 Signode oil - Part No. 008556
If necessary, use SAE #5 or SAE #10 non-detergent, cut 1 to 1 with kerosene.
NOTE: Some oils contain anti-wear additives which may disable the air motor. Be certain to use
recommended oil.
8
PNEUMATIC INFORMATION, Continued
Several drops of lubricator oil added to the inlet of the air motor or into the air line each day will
help insure good operation. A noticeable reduction of air motor performance can usually be
corrected by squirting a few drops of oil into the air line.
STRAP TENSION
Strap tension is controlled by turning the adjustment
screw (Key 98) as shown by arrow, in 1/4 increment
turns counter-clockwise to increase strap tension
and clockwise to reduce strap tension.
NOTE: Operating air pressure must be set between 85
and 90 psi (5.7-6.2 Bar). With accurately controlled air
pressure the tension will be uniform on all straps,
provided the operator allows the air motor to stall.
Strap breakage hazard.
Strap can break if inlet air pressure to tool exceeds 90 psig (6.2 bar).
Strap breakage can result in severe personal injury.
Maximum operating air pressure is 90 psig (6.2 bar).
AIR CONSUMPTION
Air consumption in cubic feet per minute (cfm) for the VT can be calculated as follows: cfm = (a)
x (b) x (0.40)
a = Number of straps applied per minute.
b = Number of seconds motor is on per strap during tensioning, from start to deceleration
to stall including stall time while making joint.
0.40 = VT efficiency ratio.
Example Calculation: Peak strapping load is 4 straps/min. so a = 4
Air motor is on 5 seconds/strap, so b = 5
VT efficiency ratio is 0.40
(a)x(b)x(0.40) 64x5x0.40=8 cubic ft/min.
4x5x0.67=13.4 cubic meters/hr. (13.4M3/hr.)
Air pressure is assumed to be 90 psig (6.2 Bar) with recommended size and length of air hose.
Volume of air is at room temperature and sea level pressure, or so-called "free air" conditions.
For more detailed information about air supply systems refer to Signode manual Part No. 186038.
9
COLD WEATHER OPERATION
If a tool does not operate satisfactorily in freezing temperatures, certain steps can correct the
problem. The following steps can be taken to improve cold weather operation of the tool:
a. An air line dryer adjacent to the compressor.
b. Use lubricant recommended by Signode. Signode has tested the use of anti-freezes, none
work well in air tool; the tool will gum up when anti-freezes are introduced and will not
function properly. The best lubricant for freezing weather is the 1 to 1 oil and kerosene
combination.
c. If possible, run the air supply line to a indoor located Filter-Regulator-Lubricator or relocate
the F-R-L to a warmer operating area.
AIR PRESSURE DROP
Confirm air pressure calibration by
comparing it to a master gauge
placed in-line where the quick
disconnect fitting attaches to the
tool.
Air pressure at the tool can then
be monitored as the tool cycles.
Use the following information
shown on the chart below for
comparing the various minimum
air pressures while the VT tool
cycles.
If pressure readings fall below the minimums, inspect your air supply system as well as the tool
for worn and/or broken parts. Contact your Signode representative if you have any questions.
AIR LINE PRESSURE MINIMUMS FOR CYCLING TOOL
IN-LINE GAUGE READING PSI (BAR)
SUPPLY/STATIC TAKE-UP STALL WELDING
90 (6.2) 61 (4.1) 80 (5.4) 75 (5.2)
10
PNEUMATIC INFORMATION, Continued
AIR PRESSURE INDICATOR
The VT-32 is equipped with an air
pressure indicator built into the
tool. During the sealing step of
the tool operation a Blue pressure
indicator will pop up from the tool
cover (as shown) indicating that
there is at least 70psi of supply
air pressure. If the indicator does
not pop up check your air supply,
regulator settings and supply
hoses. It is not recommended to
use a VT-32 that cannot be
supplied with the minimum of 70
psi during use.
PNEUMATIC CIRCUIT DIAGRAM
11
OPERATING INSTRUCTIONS
Wear safety glasses. Stand to one side of the strap when tensioning.
Make sure all bystanders are clear before proceeding.
PLEASE NOTE: Do not operate tool without strap, as damage to the tool may occur.
1. With the dispenser placed
behind you, bring the strap over
the top and around the package,
place the straps together and
remove any excess slack.
2. Using your right hand, squeeze
the tension motor and
stationary handle together to
open the feedwheel and strap
path. Using your left hand,
insert the overlapped straps
under the feedwheel and
through the welding
mechanism.
Leave only a short tail ahead of
the feedwheel and make sure
straps are aligned behind the
tool. Do not make a joint over a
void area of the package.
12
3. Recheck the strap alignment at
the rear of the tool and realign if
necessary. Release the tension
motor.
Press down the Green Tension
Control Lever to begin
tensioning the strap.
When the tension motor stalls, indicating completion of tension, release the control lever.
The strap will remain tensioned around the package.
NOTE: If the strap alignment is unsatisfactory or the tool needs to be removed before sealing.
First, move the Red tension release latch to the left to disengage the tension motor. Continue
to remove the tool from the strap by first lifting up the tension release lever found on the
bottom of the gear housing while squeezing the tension motor and stationary handle together
to open the strap path.
4. Press the Blue Sealer Control
lever to begin the sealing cycle.
It is not necessary to continue
holding the lever down once the
weld cycle has started.
13
INDICATOR IN THE UP POSITION
(NEUTRAL)
INDICATOR IN THE DOWN POSITION
(ENGAGED)
OPERATING INSTRUCTIONS, Continued
5. The internal weld timer is
energized. The main piston
brings the welding pads
together and the strap is
welded.
The supply end of the strap is
then cut off. Pull the cut strap
away from the tool during
welding. The tool will continue
through the weld cycle and stop
automatically.
6. When the weld cycle has completed the weld mechanism slowly returns to the neutral
position. This allows the newly welded strap joint to cool down properly. The tool can be
easily removed once the weld mechanism has completely returned to the neutral position.
NOTE: The weld
mechanism’s return to the
neutral position can be
identified by the indicator
located on the top of the
tool. When the indicator is
in the down position the
weld mechanism is still
engaging the strap. When
the indicator is in the up
position the weld
mechanism has returned to
the neutral position. The
tool can then be easily
removed from the strap.
Remove the tool from the strap by first
lifting up the tension release lever found
on the bottom of the gear housing while
squeezing the tension motor and
stationary handle together to open the
strap path.
NOTE: Failure to wait for the weld mechanism to return to the neutral position may lead to an
improperly formed joint which may lead to joint separation and make tool removal difficult.
14
7. Swing the tool out from the
completed strap joint. Inspect
the joint to make sure the straps
have been properly welded.
STRAP JOINT INSPECTION
This tool is a Tension Weld® type sealer. A properly made joint will appear as shown in the
illustration. If the joint does not appear as shown, then the operator must proceed as
follows:
1. Insure that the tool operating instructions are being followed before applying another
strap.
2. Cut the strap off and apply another.
A good weld will show some material displacement along
the edges. The welded area should extend the full length
and width of the gripper impression.
If the joint still does not appear as shown, then inspect the tool for worn and/or damaged
parts. Replace tool parts as needed. NEVER HANDLE OR SHIP ANY LOAD WITH
IMPROPERLY FORMED JOINTS. Misformed joints may not secure the load and could cause
serious injury.
15
LOCATION OF WELD TIME ADJUSTMENT
LOCATION OF COOL TIME ADJUSTMENT
TOOL ADJUSTMENTS
WELDING TIME
Weld time has been factory adjusted to provide acceptable weld strength when using High
Strength Tenax (polyester) type strap. Weld time may need to be adjusted due to air supply
differences, tool wear, etc. Adjustments are made by turning the adjustment screw, located on
the cover plate, using a small screwdriver. Turn the screw clockwise to increase weld time and
counterclockwise to decrease weld time.
Establishing the correct weld time is a matter of trial and error and should be conducted as
follows.
1. Remove the cap which protects the adjustment
screw. Adjust the screw in 1/8 to 1/4 turn
increments only.
2. Apply a strap and make a weld.
3. Compare the weld made with the illustrations
shown on page 13 of this manual. A good weld will
displace some material along the outer edges of the
joint.
4. If you are unable to produce an acceptable joint or
if you have any questions as to whether your tool is
producing good weld strength, contact your
Signode Sales Representative.
5. Replace the cap over the screw.
WELD COOLING TIME
Cool time has been factory adjusted to allow the proper time for a weld to properly cool. The cool
time adjust controls how fast or slow the main piston bleeds off air pressure allowing the weld
pads to separate from one another.
Cool time may also need to be adjusted due to air supply differences, tool wear, etc. Adjustments
are made similar to weld time. Turning the screw clockwise increases cool time and
counterclockwise to decrease cooling time.
Establishing the correct cool time is a matter of trial and error and should be conducted as
follows.
1. Remove the cap which protects the adjustment
screw. Adjust the screw in 1/8 to 1/4 turn
increments only.
2. Apply a strap and make a weld.
3. A properly adjusted cool time should allow the
strap joint to cool for approximately three to five
seconds.
NOTE: Cool time which is too short may lead to
strap joint separation.
4. Replace the cap over the screw.
16
FEEDWHEEL ADJUSTMENT
SCREW LOCATION (ARROW)
FEEDWHEEL TO GRIPPER PLUG
The feedwheel to gripper plug clearance may require readjustment if the feedwheel or gripper
plug has been replaced. The feedwheel clearance should also be inspected during routine tool
maintenance procedures. Adjust the feedwheel clearance as follows:
1. Squeeze the tension motor and stationary handle
together to open the feedwheel gap. Place multiple
(4 to 8) layers of .002", 1/2" wide (.05 x 12mm) shim
stock between the feedwheel and the gripper plug.
NOTE: Do not use a single shim such as .008"
(.20mm) as thicker shims may not conform to the
feedwheel shape, resulting in inaccurate clearance
measurements.
2. Release the tensioner motor to pinch the shims
between the feedwheel and the gripper plug.
Holding the shims with one hand, jog the tension
motor on and off to rotate the feedwheel at least
one full revolution. If properly adjusted the tool
should lightly tug at the shims while rotating. Clearance between the feedwheel and gripper
plug at this point should fall between .008" to .016 (.20mm to .40mm).
3. If the feedwheel needs to be adjusted, use a 3mm hex
wrench to turn the adjustment screw which can be
accessed through the bottom of the tool base.
NOTE: On VT-16 BRK tool the bottom wear plate must
first be removed to access the adjustment screw.
Turn the adjustment screw clockwise for greater
clearance and counter-clockwise for less clearance.
Turn the adjustment screw only in 1/8 turn increments.
After each 1/8 turn, repeat the adjustment testing as
described in step 2.
4. Once the proper clearance has been found the tool
can be returned to service.
NOTE: Never turn out the adjustment screw more than 1/8 turn at a time without testing or
completely remove the adjustment screw. These actions will severely damage both the
feedwheel and gripper plug.
STRAP TENSION
Strap tension is controlled by turning the adjustment
screw (Key 98) as shown by arrow, in 1/4 increment turns
counter-clockwise to increase strap tension and clockwise
to reduce strap tension. Use the 4mm hexwrench (Signode
Part No. 274467) included with every new tool.
NOTE: Operating air pressure must be set between 85 and
90 psi (5.7-6.2 Bar). With accurately controlled air pressure
the tension will be uniform on all straps, provided the
operator allows the air motor to stall.
17
TOOL ADJUSTMENTS, Continued
STRAP CUTTER
The VT strap cutter has two serrated cutting edges.
After the first edge has become dull or strap cut-off
becomes difficult the blade can be remounted to use
the second cutting edge. Once both edges have
become worn the blade should be replaced. Use the
instructions below to remount, install and adjust a
new cutter blade.
1. Remove the two mounting screws which secure
the air motor to the tool body. Remove the weld
motor from the tool by turning the motor
counter-clockwise to release the O-ring which
seats on the top of the motor.
NOTE: The small spring contained in the holder does not need to be removed to change
the cutter blade.
2. The cutter blade group of parts can now be removed from the tool. Continue to also remove
the cutter pin from the tool.
3. Remove the two smaller screws which mount the cutter blade to the holder. Rotate the cutter
blade to the new cutting edge and reinstall the mounting screws.
NOTE: If both cutting edges are worn replace the cutter blade at this point.
4. Reinstall the cutter group of parts back into the tool. Before installing the cutter pin inspect
the cutter holder movement within the tool.
A. The holder should move freely up and
down in the tool body. If the holder does
not move freely inspect the tool for debris
or damage.
NOTE: If the holder has been replaced
it may also be necessary to adjust the
clearance of the two cutter guides.
B. The holder should not be able to move
from side to side. Excessive side to side
clearance will result in poor strap cut-off.
If the holder does move side to side,
loosen the four mounting screws which
secure the side guides. Move the guides
as needed to obtain a 0.025mm to 0.127mm
(0.001"-0.005") clearance.
C. Tighten the mounting screws.
5. Once the cutter holder has been inspected and adjusted, continue to reinstall the remaining
parts in the order that they were removed.
6. Run a few test cycles on the tool to confirm that the strap cut-off performs properly.
18
PARTS LIST
KEY QTY PART NO DESCRIPTION
1 1 425648 OIL SEAL
2 1 008734 BEARING FAFNIR B-542
3 6 010035 SHCS M6 X 18 LG
4 14 011214 SHCS M5 X 16 LG
5 1 426146 ROLLER BEARING
6 1 020704 HANSEN PLUG L-15
6A 1 015293 SOCKET L-15
7 1 020728 O-RING SAE # 007
8 8 022789 O-RING SAE # 016
9 1 425645 O-RING SAE # 123
10 2 023552 BALL BEARING
11 5 023446 O-RING SAE # 012
12 1 024631 FILTER ASSEMBLY
13 1 069177 O-RING SAE # 038
14 1 091354 O-RING SAE # 330
15 5 091624 O-RING SAE # 010
16 2 092747 O-RING SAE # 018
17 1 092772 O-RING SAE # 014
18 1 094295 O-RING SAE # 008
19 1 177721 SHSS M6 X 16 LG W / LG LCK
20 2 181261 DOWEL PIN 5 X 10 LG
21 2 259935 SHCS M3 X 12 LG
23 6 276191 SHCS M4 X 10 LG
24 1 278994 SHCS M4 X 45 LG
25 1 NA CE LABEL
26 1 286373 3 ICON SAFETY LABEL
27 3 292467 BHCS M5 X 8 LG
28 4 424555 BEARING GARLOCK MB 1012 DU
29 2 306335 RETAINING RING TRUARC N5000-37
30 1 423493 DOWEL PIN 5 X 16 LG
31 1 423582 CAMOZZI CARTRIDGE 6700-5
32 2 423889 BEARING GENERAL 6001-2RS
33 1 426155 TENSION MOTOR
34 1 426151 BEARING SLEEVE
35 1 425641 PINION
36 1 428156 FEEDWHEEL SHAFT
37 1 425644 BEARING CAP
38 1 428142 GEAR HOUSING (MACH)
40 1 426885 O-RING SAE # 015
41 1 426886 O-RING SAE # 027
42 1 166063 SHCS M5 X 20 LG
47 1 423909 FEEDWHEEL
48 1 428145 TENSION GRIPPER (MACH)
50 1 428147 LOWER WELD GRIPPER (MACH)
51 1 428155 FRAME (MACH)
52 1 428140 BASE (MACH)
53 1 424560 CUTTER INSERT HOLDER
54 1 424397 SUPPORT BAR
55 1 423921 HANDLE
56 1 423922 CUTTER PIN
57 1 423923 PISTON
58 1 423924 SPRING (O & G)
59 1 423925 VIBRATOR ARM
60 1 428143 OUTER LINK
61 1 423932 SPRING LEE # LC-036G-1
62 1 428149 UPPER WELD GRIPPER
63 1 424764 ECCENTRIC SHAFT
64 1 428226 CYLINDER HOUSING
19
Only use valve cartridge (Key 106),
Signode Part No. 424550. Cartridges can
be identified by the OEM code “D2073"
marked on the back surface of the part.
KEY QTY PART NO DESCRIPTION
65 1 423937 PIVOT PIN
66 1 423938 SPACER
67 1 423940 BEARING TORRINGTON # M881
68 3 423942 RETAINING RING KLIPRING # 5304-43
69 1 428223 SPRING # LC-042C-5M
70 1 423944 SPRING # LC-038D-17
71 1 423945 SPRING # LC-042D-17
72 1 423947 SEAL VALVE STEM
73 2 423998 INNER GUIDE
74 1 428152 SUPPORT SHAFT
75 1 423960 TENSION LEVER
76 1 423961 SEAL LEVER
77 1 423962 PISTON
78 1 424567 TENSION VALVE STEM
79 1 423964 SEAL VALVE SLEEVE
80 2 423965 LEVER PIN
81 1 426120 TUBE, 127MM
82 1 423967 DOWEL PIN 8 X 32 LG
84 1 423969 SHSS M5 X 10 LG CUP POINT
85 4 423970 SHCS M4 X 5 LG
86 1 428144 GUIDE PLATE (VT-32)
87 1 428213 WELD MOTOR ASSEMBLY
88 2 423981 FLOW CONTROL CAMOZZI SCU-602-M5
89 1 423982 PILOT VALVE COVER
90 1 510454 NAMEPLATE (VT-32)
91 1 423994 BEARING INA NK 16/16
92 1 423995 O-RING SAE # 124
93 2 423996 RETAINING RING KLIPRING # 5304-37
94 2 423997 BEARING INA HK0808
95 1 423999 DOWEL PIN 5 X 22 LG
96 3 424375 RETAINING RING 19 X 1.0 DIN 472
97 1 424376 CHECK VALVE ASSEMBLY
98 1 424380 ADJUSTMENT SCREW
99 1 426119 WORM GEAR
100 1 424566 TENSION VALVE SLEEVE
101 1 424383 HANGER ASSEM. HORIZ/VERT
102 2 424392 RETAINING RING CIRCLIP 4 X 0.7
103 1 424490 INDICATOR
104 1 428218 COVER ASSEMBLY
105 1 424493 SPRING # LC-040E-13
106 1 424550 PILOT VALVE ASSEMBLY ___
107 2 424552 CAP
108 1 423953 WARNING LABEL
109 1 428154 OUTER GUIDE(32)
110 1 428153 CUTTER INSERT (32)
111 2 424495 CUTTER GUIDE
112 1 036414 1/4, 90°STREET ELBOW
113 1 424568 RELEASE LATCH
114 1 424570 SPRING
115 1 424564 PIN
116 1 424563 SPACER
117 1 424762 O-RING, SAE #106
20
FIGURE - A FIGURE - B
KEY QTY PART NO DESCRIPTION
120 1 023443 NEEDLE BEARING, TORRINGTON #M591
121 1 426113 OIL SEAL
122 1 425646 EXTERNAL RETAINING RING, 15.9MM
123 1 426125 WEAR PLATE
124 4 251299 DOWEL PIN, 4 X 12
125 1 425145 NEEDLE BEARING, HK-0608
126 1 425137 SPACER, M6
127 1 425642 WORM
128 1 425647 THRUST RING
129 1 264434 EXTERNAL RETAINING RING, 15MM
130 1 426150 INTERNAL RETAINING RING, 20.6MM
132 1 423151 WASHER
133 1 299975 DOWEL PIN, 3 X 8
134 4 426154 IDLER GEAR
135 1 425636 RING GEAR
139 1 424487 HOUSING GUARD
140 1 424756 WEAR RING
141 1 428221 PRESSURE INDICATOR
142 1 428228 SPRING LEE #LC032E-16M
143 1 427999 CUTTER SPACER
!When ordering parts please indicate tool model, part number and description.
!Recommended spare parts are underlined and should be stocked.
!Common hardware parts can be obtained at any local hardware supply.
NOTES:
1. For optimum tool performance, fill gear housing (Key 38) one-third full of Red Mobilith
SHC 007 Grease (Signode Part No. 425239).
2. Install Key 99 (Worm Gear) with the shoulder side facing the gear housing.
3. Install Key 120 (Needle Bearing) flush with rear wall of gear housing as shown in Figure
“A” below.
4. Key numbers 124, 125, 126 and 127 can be order together as Signode Part Number
426159.
5. Install Key 125 (Needle Bearing) in to Key 127 (Worm Gear) bottomed out against Key 126
(Spacer) as shown in Figure “B” below.

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