CANNY S-35 User manual

CANNY S-35
Full$Automatic$Banknote$Strapping$Machine$ $
Service Manual

TABLE OF CONTENTS
Part A: Service Manual
I. Appearances............................................................................................1
II. PCB Sockets and Connection Parts .....................................................12
III. Description of Strapping Steps.............................................................14
IV. PCB Electric Circuit Diagram..............................................................15
V. Components List ..................................................................................16
Part B: Disassembly and Troubleshooting
I. Required Tools .....................................................................................17
II. Removing Main Cover..........................................................................19
III. Replacing MH4 and MH5....................................................................23
IV. Replacing MH Motor............................................................................24
V. Replacing Top Tape Guide Set.............................................................27
VI. Replacing Front Tape Feeding Motors.................................................33
VII. Removing Movable Front Tape Feeding Set........................................41
VIII. Removing Photo Sensor / Cam Driving Assembly Set.......................43
IX. Replacing Inner Start Button................................................................47
X. Replacing Pressing Motor MP and Compressor Assembly Set...........48
Part C: Adjustment, Cause, and Solution Guide
I. Adjustments and Testing ......................................................................53
II. Troubleshooting....................................................................................65

I. Appearances
Fig.1 Front View of Tape Feeding Assembly Set
(MF 1 and MF 3) (F07)
Fig.2 Side View of Tape Feeding Assembly Set
(MF 1 and MF 3) (F07)
1. Tape Feeding Motor (MF) (F07-1)
2. Front Frame of Tape Feeding Assembly Set
3. Rear Frame of Tape Feeding Assembly Set
4. Tape Inlet Guide Wheel
5. Tape Feeding Wheel Set (F07-2)
6. Tape Pressing Wheel Set (F07-3)
7. Photo Sensor of Tape Feeding Set (PHF) (F05)
8. Disc of PHF
– 1 –

Fig.3 Side View of Tape Feeding Assembly Set
(MF2) (F07)
Fig.4 Front Side View of Tape Feeding Assembly Set
(MF 2) (F07)
1. Tape Feeding Motor (MF) (F07-1)
2. Front Frame of Tape Feeding Assembly Set
3. Rear Frame of Tape Feeding Assembly Set
4. Tape Inlet Guide Wheel
5. Tape Feeding Wheel Set (F07-2)
6. Tape Pressing Wheel Set (F07-3)
7. Photo Sensor of Tape Feeding Set (PHF) (F05)
8. Disc of PHF
– 2 –

Fig.5 Left Side View of Cam Driving Assembly Set (F08)
Fig.6 Right Side View of Cam Driving Assembly Set (F08)
1. Cam Driving Motor (F08-1)
2. Photo Sensor (PHC) (F06)
3. Photo Disc
4. Right Side Frame
5. Left Side Frame
6. Gear for Cam Driving Set (Motor Side) (F08-3)
7. Gear for Cam Driving Set (Cam Side) (F08-2)
– 3 –

Fig.7 Front View of Cam Driving Assembly Set
(Lower Part) (F08)
Front View of Cutter Assembly Sets
(Upper Part) (F01, F02)
1. Cam Driving Motor (F08-1)
2. Photo Sensor (PHC) (F06)
3. Photo Disc
4. Right Side Frame
5. Left Side Frame
6. Gear for Cam Driving Set (Motor Side) (F08-3)
7. Gear for Cam Driving Set (Cam Side) (F08-2)
8. Cam
9. Cutter Assembly Set and Heater Assembly Set
(No.1, No.2, No.3) (F01, F02)
10. Base Plate of Cutter Assembly Sets
11. Slide of Cutter Assembly Set
– 4 –

Fig.8 Cutter Assembly Set and Heater Assembly Set
(F01 and F02)
1. Housing of Cutter Assembly Set
2. Cutter Adapter
3. Cutter
4. Heater Assembly Set (F02)
5. Tape Stopper
6. Fixing Screw of Heater Assembly Set
– 5 –

Fig.9 Front View of Upper Sealing Set (F15)
Fig.10 Side View of Upper Sealing Set (F15)
1. Driving Motor (MH) of Upper Sealing Set (F15-1)
2. Belt Pulley (Motor Side) of MH (F15-4)
3. Belt of MH (F15-5)
4. Belt Pulley (Screw Side) (F15-4)
5. Screw of Upper Sealing Set
6. Moving Plate of Upper Sealing Set
7. Sliding Guide
8. Absorber of Upper Sealing Set
9. Upper Heater Assembly Set (No. 4) (F15-2)
10. Upper Heater Assembly Set (No. 5) (F15-2)
11. Top Plate of Upper Sealing Set
12. Upper Banknote Pressing Set
– 6 –

Fig.11 Pressing Motor MP and Compressor Assembly Set
1. Pressing Motor (F09)
2. Pulley Assembly Set for MP (F10)
3. Base Plate
4. Slide Block
5. Magnetic Brake (F14)
6. Belt for MP (F10-2)
7. Belt Pulley (Ball Screw Side)
8. Guide of Absorbers
9. Moving Plate
10. Flange of Ball Screw
11. Ball Screw (F13)
12. Belt for MP (F10-1)
– 7 –

Fig.12 Compressor Assembly Set
1. Flange of Ball Screw
2. Ball Screw (F13)
3. Belt Pulley (Ball Screw Side)
4. Magnetic Brake (F14)
5. Fixing Screw Nuts
6. Slide Block
7. Base Plate
8. Lower Absorber Stand
9. Lower Absorber
10. Guide of Absorbers
11. Moving Plate
12. Upper Absorber
– 8 –

Fig.13 Front View of Movable Front Tape Feeding Sets
(MF2 and MF3) (F07) at Original Position (Bottom)
1. Front Left Tape Feeding Set (MF2) (F07)
2. Front Right Tape Feeding Set (MF3) (F07)
3. Front Left Tape Guide Set (F18)
4. Front Right Tape Guide Set (F18)
5. Left Upper Belt Pulley Fixing Set
6. Right Upper Belt Pulley Fixing Set
7. Left Lower Belt Pulley Fixing Set
8. Right Lower Belt Pulley Fixing Set
9. Left Driving Belt (F30)
10.Right Driving Belt (F30)
11.Left Lifting Belt (F31)
12.Right Lifting Belt (F31)
13.Left Sliding Guide Set
14.Right Sliding Guide Set
15.Fixing Frame of Movable Front Tape Feeding Sets
16.Driving Frame of Movable Front Tape Feeding Sets
17.Sliding Guides Between Fixing and Driving Frame
18.Spring of Sliding Guide
– 9 –

Fig.14 Front View of Movable Front Tape Feeding Sets
(MF2 and MF3) (F07) at Top Position
– 10 –

Fig.15 Front View of Banknote Inlet
1. Tape Feeding Set (No.1) (F07)
2. Base Plate of Banknote Inlet
3. Left Tape Guide Set of MF 1 (F18)
4. Top Tape Guide Set (F16)
5. Right Tape Guide Set of MF1 (F17)
6. Slide of Top Tape Guide Set
7. Upper Banknote Pressing Set
8. Left Guide of Banknotes (F24)
9. Rear Guide of Banknotes
10.Rear Left Tape Guide Set (F18)
11.Rear Right Tape Guide Set (F18)
12.Slide of Top Pressing Set
13.Rear Edge Checking Set of Banknotes (F12)
14.Front Tape Guide Pair (F20)
15.Bottom Tape Guide Set (F19)
– 11 –

II. PCB Sockets and Connection Parts
CN1
LED
Dual-Color LED indicator.
1. Red light: Warming up.
2. Green light: Ready for strapping.
3. Green flashing: In operation.
4. Red flashing: Abnormal (Details as item “E”)
CN2
SAF-L
Photo protector couple. (Left side)
CN3
SAF-R
Photo protector couple. (Right side)
CN4
PHF1
Photo sensor, control length of tape supply for MF 1
CN5
PHF2
Photo sensor, control length of tape supply for MF 2
CN6
PHF3
Photo sensor, control length of tape supply for MF 3
CN7
PHC
Photo sensor, control stop angles of cam.
CN8
TP1
Tape forward and reverse buttons for MF 1.
1. White button: Tape forward button (Pin 1 and 2)
2. Yellow button: Tape reverse button (Pin 2 and 3)
CN9
TP2
Tape forward and reverse buttons for MF 2.
1. White button: Tape forward button (Pin 1 and 2)
2. Yellow button: Tape reverse button (Pin 2 and 3)
CN10
TP3
Tape forward and reverse buttons for MF 3.
1. White button: Tape forward button (Pin 1 and 2)
2. Yellow button: Tape reverse button (Pin 2 and 3)
CN11
T1
Thermal couple for No.1 heater assembly set, control temperature.
CN12
T2
Thermal couple for No.2 heater assembly set, control temperature.
CN13
T3
Thermal couple for No.3 heater assembly set, control temperature.
CN14
T4
Thermal couple for No.4 heater assembly set, control temperature.
CN15
T5
Thermal couple for No.5 heater assembly set, control temperature.
CN16
STL
Left start button
Emergency stop. (When pressing banknotes)
CN17
STR
Right start button
Emergency stop. (When pressing banknotes)
CN18
MF1
DC motor, No. 1 tape feeding driver.
Running in counter clock-wise to supply tape.
Running in clock-wise to eject tape.
CN19
MF2
DC motor, No. 2 tape feeding driver.
Running in clock-wise to supply tape.
Running in counter clock-wise to eject tape.
CN20
MF3
DC motor, No. 3 tape feeding driver.
Running in counter clock-wise to supply tape.
Running in clock-wise to eject tape.
CN21
H1
Ceramic heater, provides sealing heat for No. 1 heater assembly set.
CN22
H2
Ceramic heater, provides sealing heat for No.2 heater assembly set.
CN23
H3
Ceramic heater, provides sealing heat for No.3 heater assembly set.
– 12 –

CN24
H4
Ceramic heater, provides sealing heat for No.4 heater assembly set.
CN25
H5
Ceramic heater, provides sealing heat for No.5 heater assembly set.
CN26
MC
DC motor, cam driver.
CN27
MP
DC motor, compressor driver.
CN28
BK
Magnetic brake,, lock ball screw for strapping.
CN29
MH
DC motor, upper sealing driver.
CN30
MSX
Micro switch, check rear edge of banknotes.
CN31
POWER
DC 24V power supply.
KH1
Adjust temperature of No.1 heater assembly set.
1. Short pin 1 and pin 2: Increase temperature of No.1 heating plate.
2. Short pin 2 and pin 3: Decrease temperature of No.1 heating plate.
KH2
Adjust temperature of No.2 heater assembly set.
1. Short pin 1 and pin 2: Increase temperature of No.2 heating plate.
2. Short pin 2 and pin 3: Decrease temperature of No.2 heating plate.
KH3
Adjust temperature of No.3 heater assembly set.
1. Short pin 1 and pin 2: Increase temperature of No.3 heating plate.
2. Short pin 2 and pin 3: Decrease temperature of No.3 heating plate.
KH4
Adjust temperature of No.4 heater assembly set.
1. Short pin 1 and pin 2: Increase temperature of No.4 heating plate.
2. Short pin 2 and pin 3: Decrease temperature of No.4 heating plate.
KH5
Adjust temperature of No.5 heater assembly set.
1. Short pin 1 and pin 2: Increase temperature of No.5 heating plate.
2. Short pin 2 and pin 3: Decrease temperature of No.5 heating plate.
KL1
Adjust MF 1 tape supply length.
1. Short pin 1 and pin 2: Increase tape supply length.
2. Short pin 2 and pin 3: Decrease tape supply length.
KL2
Adjust MF 2 tape supply length.
1. Short pin 1 and pin 2: Increase tape supply length.
2. Short pin 2 and pin 3: Decrease tape supply length.
KL3
Adjust MF 3 tape supply length.
1. Short pin 1 and pin 2: Increase tape supply length.
2. Short pin 2 and pin 3: Decrease tape supply length.
KMP
MP test.
1. Short pin 1 and pin 2: Reverse rotation to release banknotes.
2. Short pin 2 and pin 3: Forward rotation to press banknotes.
KMH
MH Test.
Short pin 1 and pin 2: No.4 and No.
5 heater assembly sets return to
original position.
Short pin 2 and pin 3: No.4 and No.
5 heater assembly sets move to
sealing position.
KCX
MC test.
Short two pins once, cam will rotate to next angle, total 3 angles
including original angle.
– 13 –

III. Description of Strapping Steps
1. Preparation: (a) Three rolls of strapping tape have been loaded.
(b) LED indicates green light.
2. Strapping Steps:
A. Place banknotes
B. Press START button
a. MP ON (Compress the banknotes by forward rotation.)
b. BK OFF
C. (Description A) MP OFF
a. BK ON (Description C)
D. 3 Sets of MF ON/OFF (Forward feeding tape.)
E. MC ON/OFF (Cam stops at first angle.)
F. 3 Sets of MF ON (Reverse pulling tape.)
G. 3 Sets of MF OFF (When tape is pulled tightly.)
H. MC ON/OFF (Cam stops at second angle, Description D)
I. MH ON/OFF (Description E)
J. MC ON/OFF (Cam stops at original angle.)
K. MP ON (Release the pressure on banknotes by reverse rotation.)
L. MP OFF
a. BK ON/OFF
M. Strapping steps complete.
N. Take the strapped banknotes away from the banknote stacker.
O. Stand-by for next strapping.
2. Description:
(A) If the photo protectors have been interrupted or any one of the START buttons has
been touched again after the START buttons have been pressed, MP will stop and
immediately turn in reverse to protect operator.
(B) When the banknotes are pressed tightly for both new and used banknotes, MP will stop
by increased current consumption.
(C) When the banknotes are pressed tightly, magnetic brake (BK) will be turned on to lock
the ball screw in order to maintain the pressure on banknotes for strapping.
(D) MC stops at second angle for sealing tape.
(E) Upper sealing set will move down to seal top two strapping cross centers and will return
to the original position automatically.
– 14 –

IV. PCB Electric Circuit Diagram
– 15 –

V. Components List
Part No. Description of Part Quantity
F01
Cutter assembly set
3
F02
Heater assembly set
3
F03
Photo protector couple (Left)
1
F04
Photo protector couple (Right)
1
F05
Photo sensor for tape feeding (PHF)
3
F06
Photo sensor for Cam driving (PHC)
1
F07
Tape feeding assembly set
3
F07-1
Tape feeding motor (MF)
3
F07-2
Tape feeding wheel set
3
F07-3
Tape pressing wheel set
3
F08
Cam driving assembly set
1
F08-1
Cam driving motor
1
F08-2
Gear for cam driving set (Cam side)
1
F08-3
Gear for cam driving set (Motor side)
1
F09
Pressing motor (MP)
1
F10
Pulley assembly set for MP
1
F10-1 Belt (S2M-236) for MP 1
F10-2
Belt (S4.5M-279) for MP
1
F11
Switching power supply unit (S-350)
1
F12
Banknote rear edge checking set
2
F13
Ball screw set
1
F14
Magnetic brake
1
F15
Upper sealing set
1
F15-1 Motor for upper sealing set (MH) 1
F15-2 Heater set for upper sealing set 2
F15-3
Fixing plate for MH
1
F15-4
Belt pulley of upper sealing set
2
F15-5
Belt (S2M-180) of upper sealing set
1
F16
Top tape guide set
1
F17
Tape guide set (Right and front side)
3
F18
Tape guide set (Left and rear side)
3
F19
Bottom tape guide set
1
F20
Front tape guide pair
2
F21
Main power switch
1
F22
START button
2
F23
Tape forward (White) and reverse (Yellow) buttons
3
F24
Left guide set of banknote
1
F25
Front cover
1
F26
Front tape loading cover
1
F27
Rear cover
1
F28
Right side tape loading cover
1
F29
P.C. board (67T)
1
F30 Driving Chain (67T) for front tape feeding sets 2
F31
Lifting Chain (70T) for front tape feeding sets
2
– 16 –

I. Required Tools
2mm, 2.5mm, 3mm, 4mm Hex Keys
2mm, 2.5mm, 3mm, 4mm, 5mm L-
Shaped Hex Keys
7mm, 8mm, 9mm, 10mm, 16mm,
17mm Wrench
Large (200), Medium (160), and
Small (104) Phillips Screw Driver
– 17 –

6mm Phillips Tip Long Blade Screw
Driver
Plastic Wire Cutter
Cutter Pliers
The tools and brands shown above are for reference only.
– 18 –