Simplex 4002 Life Alarm Operating instructions

4002 Life Alarm”
Fire Alarm Systems
Service Instructions
0 1994 Simplex Time Recorder Co.
FA4-51-154
All specificallons and other information shown were current as of pubkatlon, and are subject to change without notice.
Ed 6 94
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CAUTION
ELECTRICAL HAZARD
Disconnect electrical power when making any internal
adjustments or repairs. Installation and servicing
should be performed by qualified Simplex Representa-
tives
CAUTION
POWERING REQUIREMENT
When removing power from this system, disconnect
batteries FIRST and AC power last. When connecting
power to this system, connect AC power FIRST and
batteries last.
W.-.-.-.l
It is recommended that this equrpment be tested at
CAUTION
Improper programming of this system can
result in improper system operation. Carefully
tes#t the system after programming is
completed.
WARNING
This equipment generates, uses, and can radiate radio
frequency energy ,Ind if not installed and used in
accordance with the instructions manual, may cause
interference to radio communications. It has been
tested and found to comply with the limits for a Class A
computing device pursuant to Subpart J of Part 15 of
FCC Rules, which are designed to provide reasonable
protection against such interference when operated in
a commercial environment. Operation of this
equipment in a residential area is likely to cause
interference in which case the user at his own expense
will be required to take whatever measures may be
required to correct the interference.
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TABLE OF CONTENTS
PAGE
SECTION 1 - Functional Description
1. System Description ...................................................................................................................................... l-l
2. Number 2 Size Unit.. .................................................................................................................................... l-l
A. Monitor Zones ........................................................................................................................................ l-l
B. Special Monitor Zone Characteristics ...................................................................................................... l-2
Coded Input - Zone 1 ....................................................................................................................... l-2
Tamper Switch - Zone 8 .................................................................................................................. l-2
Waterflow - Zone 7 .......................................................................................................................... l-2
Signal Zones ..................................................................................................................................... 1-3
Auxiliary Alarm Relays ......................................................................................................................
4-Wire Detector Power Output ......................................................................................................... i 1:
Trouble Outputs ................................................................................................................................ l-3
City Circuit ..... .................................................................................................................................... l-4
Shunt Master Box ............................................................................................................................. l-4
Form “C” Contact Output ............................................................ l-4
......................................................
Annunciator Outputs .......................................................................................................................... l-4
Battery Charger ....................................................................... l-5
...........................................................
Power Supply .................................................................................................................................... 1-5
Remote Inputs ................................................................................................................................... l-5
Expansion Bus .................................................................................................................................. l-5
Number 2 Size Unit Configuration .................................................................................................... l-5
3. Number 4 Size Units ..........................................................................................................................‘......... l-8
4. Number 6 Size Units ............__..................._______._.....................______.............................................................
l-l 1
5. Hardware Expansion ................................................................................................................................. 1-14
A. 40-Pin Expansion Bus ............................................................................................................................ l-14
B. Serial Expansion Bus ............................................................................................................................ 1-14
C. Suppression/Zone Disconnect Expansion Bus ..................................................................................... 1-15
D. Power Expansion Bus ........................................................................................................................... 1-16
6. Additional Information ................................................................................................................................ 1-17
Packaging ............................................................................................................................................... 1-17
Boxes ..................................................................................................................................................... 1-17
Doors ...................................................................................................................................................... 1-17
Retainers ................................................................................................................................................ 1-17
Mounting ................................................................................................................................................. 1-17
Conduit Entrance ................................................................................................................................... 1-17
Module Mounting ................................................................................................................................... l-l 7
Mounting Rails ....................................................................................................................................... l-l 7
Blank Fillers ........................................................................................................................................... l-l 7
Zone Labeling ........................................................................................................................................ 1-17
Environment ........................................................................................................................................... 1-18
Ground ................................................................................................................................................... l-l 8
Power Input ............................................................................................................................................ 1-18
Battery Standby ..................................................................................................................................... 1-18
Approvals ............................................................................................................................................... 1-18
Common Configuration Restrictions ...................................................................................................... 1-19
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SECTPON 2 - Preventative Maintenance
1. Walk TestTM .................................................................................................................................................... 2-l
2. LED and Piezo Test ............................,.......................................................................................................... 2-3
3. Zone Identification Chart .............................................................................................................................. 2-4
4. Battery Test .................................................................................................................................................... 2-5
SECTION 3 - Determine Operational Staltus
1. Notify Appropriate Authorities ................................................................................................................... 3-1
2. What Is The 4002 System Supposed To Do ............................................................................................ 3-l
3. Ask The User .................. .. ............................................................................................................................ 3-l
4. Verify The Malfunction/Indications .,.......................................................................................................... 3-l
5. Additional Assistance .......................,.......................................................................................................... 3-2
SECTION 4 - Module Descriptions ...... .......................................................................................................... 4-l
1. CPU Module ................................. .......................................................................................................... 4-l
A. Functional Description ............,.......................................................................................................... 4-l
B. Normal Panel Indications .,.......................................................................................................... 4-3
C. Fuses ...................................... .......................................................................................................... 4-3
D. DIP Switches .......................... .......................................................................................................... 4-5
E. Jumpers and Resistors .......... ........................................................................................................ 4-8
F. Test Points ..............................,........................................................................................................ 4-9
G. Relays .....................................,........................................................................................................ 4-9
H. ESP Programming Integrated Circuit ..... ....................................................................................... 4-l 0
I. Connectors and Terminal Boards ................................................................................................... 4-l 0
2. Zone Expansion Module ............ ........................................................................................................ 4-l 5
A. Functional Description ....................,................................................................................................ 4-l 5
B. Normal Indications .......................... ................................................................................................ 4-l 5
C. Cables and Connectors ................. ................................................................................................ 4-l 5
D. Unused Zones ................................ ................................................................................................ 4-16
E. Terminal Connectors ...................... ......................................._........................................................ 4-l 6
F. Configuration Resistors and JLlmpe!rs ............................................................................................ 4-l 6
G. LEDs .............................................. ................................................................................................ 4-17
H. SPRlSPR2 Connectors ................ ................................................................................................ 4-17
I. Connector P4 .......................... ....... ................................................................................................ 4-l 7
3. Signal Expansion Module ................................................................................................................... 4-l 8
A. Functional Description ............................. ....................................................................................... 4-l 8
B. Normal Indications ........................................................................................................................... 4-l 8
C. Cables .............................................................................................................................................. 4-18
D. Unused Circuits ............................................................................................................................... 4-18
E. Terminal Connectors ....................................................................................................................... 4-l 9
F. Fuses ............................................................................................................................................... 4-l 9
G. Relays .............................................................................................................................................. 4-l 9
H. Jumpers ........................................................................................................................................... 4-l 9
Walk TestTM is protected by U.S. Patent NO. 4,725,818.
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3
4. Zone Disconnect Module .................................................................................................................... 4-21
A. Functional Description ..................................................................................................................... 4-21
8. Normal indications ........................................................................................................................... 4-21
C. SPRl/SPR2 Connections ................................................................................................................ 4-21
D. Terminal Connections ..................................................................................................................... 4-21
E. Unused Circuits ............................................................................................................................... 4-21
F. Disconnect Switches ........................................................................................................................ 4-21
G. Jumpers JWl thru JW4 .................................................................................................................... 4-21
H. Style D and Style B Wiring ............................................................................................................... 4-21
5. Zone Suppression Module .................................................................................................................. 4-23
A. Terminal Connections ....................................................................................................................... 4-23
6. SPRl/SPR2 Connections ................................................................................................................ 4-23
6. Zone Disconnect/Suppression Module ........................................................._._........_.................. 4-24
A. Functional Description ......_............._........................................,.,._........,..,.,.,....,....,......,,,,,......,,,..... 4-24
B. Normal Indications .................................................................................................... .._......_....._.... 4-24
C. Unused Circuits .........................................__.................................................................................... 4-24
D. Switches ...................................................._..................................................................................... 4-24
E. Jumpers ...................................................._._..........____...................................................................... 4-24
F. Terminal Connections ...................._._._._......_.._._._............._._.__.......................................................... 4-24
7. Hardwired Relay Module ..............................................................................................._.. ,,,,,.,,., 4-25
A. Functional Description ..................................................................................................................... 4-25
B. Terminal Connections ...................................................................................................................... 4-25
8. Auxiliary Relay Module ....................................................................................................................... 4-26
A. Functional Description ..................................................................................................................... 4-26
6. Terminal Connections ...................................................................................................................... 4-26
C. 40-Pin Connector ............................................................................................................................ 4-26
D. Jumpers ........................................................................................................................................... 4-26
E. Fuses ............................................................................................................................................... 4-27
F. Relays .............................................................................................................................................. 4-27
‘9. Style “D” Module.. ............................................................................................................................... 4-28
A. Operation ....................................................................................................................................... 4-28
B. Description ....................................................................................................................................... 4-28
10. Status Command Units (SCUs) and Remote Control Units (RCUs). ............................................... 4-30
A. General Notes .................................................................................................................................. 4-31
6. Exploded View of SCU/RCU ............................................................................................................ 4-31
C. Switches SW1 and SW3 .................................................................................................................. 4-31
D. Wire Terminations.. ........................................................................................................................... 4-32
E. To Set DIP Switches.. ....................................................................................................................... 4-32
F. To Configure (Map) an SCU/RCU .................................................................................................... 4-33
G. To Program the 4002 Panel for RCU/SCU Operation ...................................................................... 4-34
11. 10 Amp Auxiliary Relay Module.. ........................................................................................................ 4-35
A. Operation.. ........................................................................................................................................ 4-35
12. 2120 Interface Module ......................................................................................................................... 4-36
A. Configuration .................................................................................................................................... 4-36
B. Monitor Points .................................................................................................................................. 4-36
C. Control Points.. ................................................................................................................................. 4-36
D. ESP Memories ................................................................................................................................. 4-36
E. Status Byte.. ..................................................................................................................................... 4-36
F. Capacity ........................................................................................................................................... 4-36
G. DIP Switch and Jumper Assignments .............................................................................................. 4-36
H. Wiring ............................................................................................................................................... 4-38
.. .
III
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i .
13. Fan Control Module.. ........................................................................................................................... 4-39
A. Features ........................................................................................................................................... 4-39
B. Panel Connections ........................................................................................................................... 4-39
C. Field Connections.. ........................................................................................................................... 4-39
D. Switches.. ......................................................................................................................................... 4-39
E. DIP Switch SW3 on the CPU Module.. ............................................................................................. 4-41
F. Interconnection Diagram .................................................................................................................. 4-42
14. Expansion Power Supply.. .................................................................................................................. 4-43
A. Supervision.. ..................................................................................................................................... 4-43
B. Packaging.. ....................................................................................................................................... 4-43
C. Connections ..................................................................................................................................... 4-43 ,
1. Field Wiring.. ................................................................................................................................. 4-43
2. Panel Wiring ................................................................................................................................. 4-44
D. Jumpers.. .......................................................................................................................................... 4-45
E. Fuses.. .............................................................................................................................................. 4-46
15. Meter ..................................................................................................................................................... 4-47
A. Meter Module Placement ................................................................................................................. 4-48
16. Style B Suppression Module .............................................................................................................. 4-49
A. Mounting.. ......................................................................................................................................... 4-49
B. Function.. .......................................................................................................................................... 4-49
SECTION 5 - Adjustment Procedures
1. General.. .................................................................................................................................................. 5-1
2. Brown Out Alignment. ........................................................................................................................... 5-1
3. Battery Chargers .................................................................................................................................... 5-2
A. Lead Acid Battery Charging Adjustment (562-909 CPU Modules, Revs. A, B and C). ..................... .5-3
B. Lead Acid Battery Charging Adjustment (562-909 CPU Modules, Revs. D and Later). .................... .5-4
C. NICAD Battery Charging Adjust.ment (562-909 CPU Modules, Revs. D &d Later) .......................... 5-4
SECTION 6 - Removal/Installation Procedures
1. Door.. ......................................................................................................................................................... 6-l
2. Retainer.. ................................................................................................................................................... 6-l
3. Expansion Modules Covers .................................................................................................................... 6-2
4. Fuses ......................................................................................................................................................... 6-2
5. Cables.. .................. .................................................................................................................................... 6-3
6. Rack Set .................................................................................................................................................... 6-3
7. Modules.. ........................ . ......................................................................................................................... 6-4
A CPU Module.. ..................................................... ................................................................................... 6-4
B. Style D Adaptor Module ........................................................................................................................ 6-5
C. 8-Zone Expansion Module .................................................................................................................... 6-6
D. 4-Zone Expansion Module .................................................................................................................... 6-6
E. Zone Disconnect Module ...................................................................................................................... 6-7
F. Zone Suppression Module .................................................................................................................... 6-7
G. Zone Disconnect/Suppression Module ................................................................................................. 6-8
l-l. Signal Expansion Module.. .................................................................................................................... 6-8
I. Auxiliary Relay Module.. ........................................................................................................................ 6-9
J. Relay Module ........................................................................................................................................ 6-9
K. 10 Amp Auxiliary Relay Module ............................................................................................................ 6-9
L. Fan Control Module ............................................................................................................................. 6-l 0
M. Expansion Power Supply Chassis ...................................................................................................... 6-l 0
N. Expansion Power Supply Regula.tor Module.. ..................................................................................... 6-l 1
0. 2120 Interface Unit.. ............................................................................................................................ 6-11
P. Meter Module .............. ........................................................................................................................ 6-11
iv
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SECTION 7 - Troubleshooting Procedures
1. General Troubleshooting Information .....................................................................................................
7-l
2. Troubleshooting Chart ..............................................................................................................................
7-l
3. Voltage Chart.. ...........................................................................................................................................
7-1
SECTION 8 - Battery Testing Information
General Information ...............................................................................
..........................................................8-1
Testing ................................................................................................................................
..............................8-l
SECTION 9 - Power Supply Current Limitations ........................................................................................
9-l
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4002 Fire Alarm
FIGURE l-l
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SECTION 1
FUNCTIONAL DESCRIPTION
1. System Description
The 4002 is a battery-backed, U.L. listed, power limited, electrically supervised fire alarm system that, depending on
its size, can operate up to six notification appliance (signal) circuits and monitor up to 32 zones of initiating device
circuits. In addition, a 4002 can automatically control equipment such as fire doors, smoke dampers, fans and elevators
during a fire condition.
The 4002 provides audible and visual indications during fire conditions. When a fire is detected, the system activates
one or more signal circuits and the control panel flashes the “ZONE ALARM” light (red LED) that represents the
location of the fire. These indications then remain until someone acknowledges the alarm by pressing, the “ALARM
SILENCE” push button and resets the system by pressing the “SYSTEM RESET” push button.
Acknowledging the alarm immediately silences the signals and causes the flashing “ZONE” LED to come on
steady.
Pressing the ‘SYSTEM RESET” pushbutton resets the system and causes the “ZONE” LED to go out.
The system has “Re-sound” capability. If, after silencing the signals, the system detects a fire condition in another
zone, that ZONE ALARM LED flashes, and the signals again operate. .
The system also constantly checks for electrical troubles (power loss, battery problems, wiring faults, etc.). If a
trouble occurs, a buzzer (piezo) will sound and appropriate “TROUBLE” LED will illuminate (amber LED) to
indicate the type of trouble.
The “TROUBLE SILENCE” push button allows the piezo to be silenced immediately, but the trouble LED(s) remain
illuminated until the trouble condition has been corrected.
The 4002 system is field programmable to tailor functions such as selective signalling/control, cross zoning, pre-
signal, pulsed outputs, etc. to meet customer, state and local requirements.
The user interface with the system consists of controls and indicators which are mounted in the control panel.
These controls and indicators are explained in the Operating and Installation Instructions publication.
The 4002 system comes in three different sizes, and is configured to meet customer requirements. Each 4002
system comes with a Central Processing Unit (CPU) module which is the heart of the system, and processes all
input and output functions. The CPU board provides all controls for operating and programming the fire alarm
system. Programming can be simple DIP switch selectable functions or more complex Expanded Simplex
Programming (ESP).
The following explains the differences between the three different size units:
2. Number 2 Size Unit
This is the basic panel and contains interfaces for eight monitor zones, two signal circuits, two auxiliary alarm relays,
city circuit, 4-wire detector power output, trouble output and inputs for remote acknowledge/system reset. The
external interfaces are described as follows:
A. Monitor Zones
The eight monitor zones are Style B zones, with an expansion connector that allows for the addition of a Style
D option. Each zone has the following characteristics:
a. Capable of supporting a maximum supervisory detector load of 3 mA.
b. Can mix contact type devices (pull stations, heat detectors) and current limited devices (2-wire smoke
detectors) on the same zone. l-l
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c. Capable of differentiating between 2-wire smoke detectors (with 390 Ohm resistor in series with alarm
contact) and shorting devices (pull stations, heat detectors) for the alarm verification feature.
d. The maximum short circuit current of the zone is 80 mA at 32 VDC (typical is 60 mA).
e. Field wiring connections to each zone can be up to 5,000 ft. for Style B circuits, 2,500 ft. for Style D circuits,
or 50 ohms, whichever is reached first.
f. Will detect an earth ground on either the plus or minus zone connection.
g. Powered by the filtered supply and the voltage will vary between 20.4 and 32 VDC at the power supply.
h. Terminated by a 3.3K Ohm end-of-line (E.O.L.) resistor.
i. Provides a supervised active low output rated at 150 mA for connection to remote annunciators. This output
is not supervised during an alarm condition.
B. Special Monitor Zone Characteristics
In addition to the standard features of each zone, several zones have been designed to allow unique features.
These features are as follows:
Coded Input - Zone 1
This is a DIP switch selectable oplion (SWl-2) which allows Zone 1 to become a tracking input. The input
can be pulsing on/off and the input code is passed directly to the signal zones. Since the coded input pulses
can be short, the standard zone could filter the input signal out without detecting any change on the input.
To prevent this, a filter option is jumper selectable for Zone 1. Removing the jumper se$cts the shorter filter
circuit. Since the filter time is shorter, special wiring restrictions may be required for this input. This jumper
is JWll.
Tamper Switch - Zone 8
By setting DIP Switch SWl-4 OFF, Zone 8 can be used to monitor the off (normal) position of a sprinkler
gate valve. It can be connected to a normally-closed sprinkler tamper contact. The 4002 allows up to five
normally-closed contacts, and the circuit is supervised for opens and shorts. When a contact opens, the
following sequence occurs.
1. Zone 8 alarm LED flashes.
2. The Auxiliary trouble relay and piezo activates until silenced.
3. Activating the “ALARM SILENCE” push button silences the trouble circuit.
4. Restoring the valve to the normal position extinguishes the zone LED.
NOTES
1. The 4002 can be reset while a supervisory circuit is still open (not normal). If the circuit is still open
when reset, the sequence will again start at step 1 above.
2. ESP must be provided if operation of an auxiliary alarm relay from Zone 8 is required.
Waterflow - Zone 7
Zone 7 can be used to monitor the flow contact in a sprinkler system. This is a normally-open circuit that
becomes selected when DIP Switch SW1 -3 is in the off position. When this option is selected and the flow
contact is closed, the operation is as follows:
1. Zone 7 alarm LED flashes.
2. All signals sound and auxiliary relays energize as long as water continues flowing. Zone 7 alarm LED
also remains flashing until water stops flowing.
3. The piezo sounds “March Time” signal. 1-2
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4. The city circuit activates.
5. Pressing the Alarm Silence push button silences the general alarm and the piezo signals. Signal circuit
2 indicating appliances remain on.
6. When water stops flowing, flow contact opens, zone 7 alarm LED changes from flashing to on steady.
7. Pressing the “SYSTEM RESET” push button restores the city circuit, turns off signal circuit 2, and
returns zone 7’s alarm LED to normal (off).
Signal Zones
The CPU module provides two signal circuits which may have Style D or Style B outputs. If Style B
operation is desired, a 10K Ohm resistor is used to terminate the end of the signal circuits. For Style D
operation, the end of the signal circuits would be wired in the 4002 panel. The end-of-line resistor is integral
to the signal circuit in Style D configuration. Each signal circuit has the following characteristics:
1. Each signal circuit is rated at 2 Amps maximum.
2. Each circuit is fused at 3 Amps (F6 and F7 for Style B - F8 is also used for Style D).
3. Signal circuit voltage varies from 20.4 to 32 VDC.
4. Each signal output is supervised individually for wire-to-wire shorts and opens.
5. Each output contains standard transient protection.
Auxiliary Alarm Relays
The CPU module provides two auxiliary alarm relays which provide the following:
1. One dry, form “C” contact.
2. Each contact is rated at 2 Amps at 30 VDC and 0.5 Amps at 120 VAC.
3. Each output is fused (F4 and F5).
4-Wire Detector Power Output
The 4-wire detector output provides up to 2 Amps of filtered DC power for supplying 4-wire detector power.
This is a resettable output which removes the voltage for five seconds whenever the “SYSTEM RESET”
push button is pressed.
Trouble Outputs
Three separate trouble outputs are provided on the CPU module. These outputs are an open collector
output and a relay contact output.
1. The open collector output is rated at 150 mA. This is an active low output which tracks the system
trouble LED. This output is connected to the trouble annunciator.
2. The relay contact output is rated at 2 Amps. The output will activate on any trouble in the system, except
the city trouble. The contact is intended to be used for system remote station city connection to open
the city when any panel trouble occurs. When an alarm occurs, this relay will be turned off, allowing the
city circuit to indicate an alarm to the remote station. If city connect is not used, this relay can be used
as a general trouble input. This output is non-silenceable, and remains on unless an alarm occurs.
3. Removing jumper JW12 selects auxiliary 1 relay for trouble operation.
The “AUX 1 BYPASS” toggle switch is disabled when jumper JW12 is removed. The AUX 1 relay will
energize and track the piezo during trouble conditions. The system trouble LED will illuminate when a
trouble condition exists. The trouble silence pushbutton will silence signals connected to the AUX 1
relay output.
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i
City Circuit
This circuit can be configured for 24 VDC remote station (reversed polarity operation), local energy master
box, shunt master box, or a simple form “C” contact output. Pluggable jumpers are used to accomplish the
various configurations.
1. 24 VDC Remote Station
Under normal conditions, the panel passes a 24 VDC supervisory voltage to the remote station through
a 620 Ohm resistor. When an alarm occurs, this current is reversed - causing an alarm indication at
the remote station. When a panel related trouble occurs (excluding the city circuit trouble), the city loop
is opened by the trouble relay. This indicates a trouble to the remote station. The wires to the city circuit
in this configuration are supervised for opens and shorts to ground.
2. Local Energy Master Box
Like the remote station, under the normal conditions a 24 VDC supervisory current is passed through a
620 Ohm resistqr to a local energy master box. When an alarm occurs, the current is increased through
a 75 Ohm resistor (not reversed). This indicates an alarm at the local energy master box. This output is
supervised for opens and shorts to ground.
Shunt Master Box
This connection is a dry contact, norma.lly-closed, set of contacts. The shunt master box supplies the power
to the contacts, and senses an alarm when ,the contacts are open. This is an unsupervised circuit.
Form “C” Contact Output
This output provides the connection to the normally-open, normally-closed and common of the relay
contacts. This output is intended to be used for connection to digital alarm transmitters, radio master boxes
(wiring special resistor values external) and other unknown city connections. This is an unsupervised output.
Annunciator Outputs
The 4002 provides two separate and distinct outputs for annunciation. One being hardwired point
annunciation and the other being a serial connection. Each is described below.
1. Hardwired Annunciation
Each of the CPU’s eight monitor points provide a dedicated output for connecting to an annunciator. The
outputs can be supervised (selectable) for either a lamp load (120 mA) or an LED load (10 mA). The
outputs are open collector, sinking loutputs and are rated at a maximum of 150 mA.
2. Serial Annunciator Port
The serial annunciator port provides a 2-wire communication path for a number of devices. These
devices are Status Control Units (SCU), Remote Control Unit (RCU), 2120 Interface and the Fan Control
Module. These devices will be covered Later in this publication. The serial annunciator port specifications
are as follows:
A. The serial port can communicate with up to 15 devices.
B. The serial devices have a 4-bit address. The 2120 interface module reserves address 15 for its
exclusive use. The RCU, SCU, and fan control modules use addresses 0 thru 14.
C. There are only two parameters which require programming on the CPU module for the
configuration of the serial port. These are DIP Switch programmable. One DIP Switch position is
used to select the 2120 option. When set, this switch informs the 4002 to look for the 2120 interface
communication on address 15, for supervisory purposes.
1-4
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i
The other oarameter is the number of devices connected to the port (excluding the 2120 interface),
which is programmed with a 4-bit DIP Switch. This parameter (like the 2120 interface) is used to set
up supervision of the connected devices. The DIP switch (SW3) is set to the binary number of SCUs,
RCUs, and/or Fan Control Modules on the serial port.
Battery Charger
‘The 4002 basic system provides an integral battery charger. This charger is capable of charging 33 Ah lead
acid batteries to 70% in 12 hours. It is compatible with lead acid (27.6 VDC) or NICAD batteries; however
an adjustment is required for NICAD batteries (25.4 VDC). When the batteries are very low or disconnected,
the charger will turn off until the System Reset push button is pushed. The Power Trouble LED may also
stay on until the System Reset push button is pushed.
Power Supply
The 4002 basic system contains a 5 Amp power supply which rectifies, filters, and produces a minimum
voltage of 20.4 to a maximum of 32 Volts DC. The power supply supplies power to the basic 4002 and all
expansion modules. The remaining power is used for signal circuits. This power supply has been designed
to be a power-limited supply.
Remote Inputs
The 4002 has two hardwired remote inputs: remote signal silence and remote system reset. These inputs
provide the same function as the panel mounted “ALARM SILENCE” and ‘SYSTEM RESET” push buttons.
The inputs are supervised to detect a switch which is left in a closed position or wires which are shorted.
Expansion Bus
The CPU module provides a 40-pin expansion bus which can be connected to the following modules:
1. 4-point monitor.
2. 8-point monitor.
3. 2-point signal.
4. 4-point auxiliary relay.
5. Combination 10 Amp/2 Amp relay module.
Number 2 Size Unit Configuration
Figure l-2 shows possible layouts for this unit while Chart 1 shows the modules which may be installed.
The “TYPE” column in Chart 1 categorizes the various modules as types A, B, C, and D. These types are
also shown in Figure l-2, which is used to show physical location and modules which may be selected. Use
the information on page l-6 to satisfy customer configuration requirements.
Figure l-3 shows details for installation for the #2 size unit.
l-5
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28
SEE NOTE 1.
5-a
211
u-
CPU MODULE
9-12 13-16 17-20
212 z9 Z16 213 220 217
Tl
cl ,>
I
BATTERY OPTION
NOTE 1: Z = Zones (1 thru 20)
#I2 Size Unit Layout
FIGURE 1-2
TABLE 1
TYPE NOMENCLATURE ASSEMBLY NUMBER
- CPU BOARD. CLASS B
- CPU BOARD. CLASS A
D RELAY BOARD
AUX. RELAY BOARD
2 SIGNAL EXPAN BOARD
ZONE DISCONNECT BOARD
SUPPRESSION BlDARD
ZONE DISC. <ANDSUPPRESS. BD.
4 POINT MON. BD. CLASS B
4 POINT MON. BD. CLASS A
562-784
562-7841SEE NOTE 1
562-779
562-909
562-829iSEE NOTE 2
562-796
562-845
562-847iSEE NOTE 3
562-849
562-775
562-775iSEE NOTE 4
562-779
562-851iSEE NOTE 3
1. Shows Style D configuration, if ordered, Style D board is used with the CPU board and 4-point monitor board.
2. Each system is limited to a maximum of two AUX. Relay boards and two signal expansion boards. Each of these
boards requires 4 inches of horizontal mounting space.
3. The maximum number of these boards allowed per system is equal to the number of the initiating zones divided
by 4. Each board requires 2 inches of horizontal mounting space.
4. Each 2 unit panel is limited to a maxirnum of three 4-point monitor boards for a system maximum of 20 zones.
Each monitor board requires 4 inches of horizontal mounting space. 8-point monitor boards are not allowed.
5. When batteries larger than 10 Ah are IJSed and the 4002 is housed in a 2-unit cabinet, the batteries must mount
in a separate cabinet (#4009-9801 for 18 A,h and 4009-9802 for 33 Ah batteries).
6. Expansion power supplies are not allclwed in the 2-unit configuration.
1-6
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1030
(OUTSIDE OF BOX TO
EDGE OF PC BOARD)
I I CABLE ASSY. (SEE NOTE3) ,=’
I I\
Y b
SCREW u
THREAD
gRouNDscREw 14 FoRM,NG n’
#2 CABINET
ZONE CPU 4 ZONE MODULE
8 1 0
12 1 1
16 1 2
20 1 3
NOTES:
4 ZOiE CLASS A MONITOR
4 ZONE CLASS B MONITOR
SIGNAL EXPANSION
AUX. RELAY
DISC/SUPPRESSION
DISCONNECT
SUPPRESSION
4” BLANK
2” BLANK
1. CPU MUST ALWAYS BE LOCATED WHERE SHOWN 6. EXPANSION MODULES (EXCLUDING PWR. SUPPLY) ARE
(EXTREME LEFT). EITHER 2” WIDE OR 4” WIDE.
2. ALL EXPANSION CARDS OPERATING OFF OF COM BUS CPU BAY OFFERS EXTRA ROOM AVAILABLE FOR THREE
FROM CPU (THRU ITEM 11, CABLE) MUST MOUNT SIDE BY 4” MODULES OR SIX 2” MODULES OR A COMBINATION OF
SIDE, LEFT TO RIGHT. NON-BUSSED EXPANSION CARDS BOTH TOTALLING NO MORE THAN 12 INCHES.
ARE NOT TO BE MOUNTED IN BETWEEN CARDS OPTION BAYS (4 & 6 UNITS ONLY) ALLOW SPACE FOR
UTILIZING THE COM BUS. FIVE 4” MODULES OR TEN 2” MODULES OR A
3. BLUE LABELS IN LABEL PACK ARE FOR CPU TROUBLE COMBINATION OF BOTH TOTALLING NO MORE THAN 20
INDICATORS & CONTROL SWITCHES ONLY. ALL OTHER INCHES.
LABELS ARE WHITE. CUSTOM LABELING MAY BE DONE 7. LOWER PORTION OF CPU BAY TO BE OCCUPIED BY 8
ON THE REVERSE SIDE OF ALL MODULE LABELS ZONE MONITOR MODULES & BLANK MODULES ONLY.
(EXCLUDING CPU TROUBLE INDICATORS & CONTROL
SWITCHES LABELS). THE REVERSE SIDE OF CPU 8. IN 4” 8, 6” CABINETS ONLY, ZONE MONITOR MODULE
TROUBLE INDICATORS & CONTROL SWITCHES LABEL, IS CONFIGURATION WILL CONSIST PRIMARILY OF 8 ZONE
TO BE USED FOR SET-UP & PROGRAMMING WITH THE MONITOR MODULES, LEAVING A MAXIMUM OF ONE 420
ESP OPTION. NC MONITOR MODULE PER SYSTEM. #2 CABINET HAS
MAXIMUM OF THREE 4 ZONE MONITOR MODULES, SEE
4. COM BUS JUMPING TO BE DONE BOARD TO BOARD CHART.
USING 4” CABLE ASSY. COM BUS JUMPING FROM BAY TO
BAY WILL USE 48” CABLE. 9. ZONE DESIGNATION WILL BE ARRANGED IN A TOP TO
BOTTOM, LEFT TO RIGHT FASHION, IN CPU BAY. SEE
5. I.D. LABEL TO BE MARKED WITH PERTINENT SYSTEM DETAIL A (SHEET 4).
INFORMATION SERIAL NUMBER & PLACED
APPROXIMATELY WHERE SHOWN.
#2 Size Unit installation
FIGURE 1-3
1-7
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3. Number 4 Size Units
The #4 size unit also contains a CPU board with the identical controls and interfaces as the #2 size units. It also
provides a space of 32 inches in which either three 4 x 12.5 inch or 4 x 6 inch modules can be mounted in the CPU
expansion row. This unit is in a taller cabinet which provides an expansion row (above the CPU board) to mount
either five 4 x 6 inch or ten 2 x 6 inch modules~. The following expansion modules may be added:
1. 8-Zone Style B Board - 4002-5001
2. 4-Zone Style B Board - 4002-5002
3. 8-Zone Style D Board - 4002-5003
4. 4-Zone Style D Board - 4002-5004
5. 4-Zone Discon. SW. Board - 4002-0102
6. 4-Zone Trans. Suppres. Bd. - 4002-0103
7. 4-Zone Comb. Discon. Suppres. Bd. .- 4002-0104
8. Relay Bd. with 4 Relays (DPDT) - 4002-3002
9. Hardwired Relay Bd. with 4 Relays (SPDT) - 4002-3002
NOTE: Only the 4002-l 002 (6.2 Ah), 4002-l 003 (10 Ah) and the 4002-l 004 (18 Ah) batteries may be used in the
4-unit cabinet. If larger batteries ,are required, you may use a remote battery cabinet (4009-9802).
Figure l-4 shows possible layouts for this unit while Table 2 shows the placement of modules which may be installed
in the #4 size unit. Again, the “TYPE” column in Table 2 categorizes the various modules as types A, B, C, and D.
Use the information shown in Table 2 and Figure l-4 to satisfy customer configuration requirements.
Figure l-4 shows the installation details for a #4 size unit.
TABLE 2
TYPE NOMENCLATUHE ASSEMBLY NUMBER
- CPU BOARD, CLASS B 562-784
- CPU BOARD, CLASS A. 562-784 SEE NOTE 1
562-909
562-779
A AUX. RELAY BOARD 562-829 SEE NOTE 2
A 2 SIGNAL EXPANSION BOARD 562-796
B ZONE DISCONNECT BOARD 562-845
B SUPPRESSOR BOARD 562-847 SEE NOTE 3
B ZONE DISCON. AND SUPPRESS. BD. 562-849
C 8 POINT MON. BD. CLASS B 562-777
C 4 POINT MON. BD. CLASS B 562-775 SEE NOTE 4
C 8 POINT MON. BD. CLASS A 562-777
562-779
C 4 POINT MON. BD. CLASS A 562-775
562-779
D RELAY BOARD 562-851 SEE NOTE 3
1-8
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i 5
.. II I
I I I I I
I I
I I
A,B ORD A,B ORE A,B ORD A,B ORDA,B ORD A,B ORE A,B ORD A,B ORD
;: ;; ii ii ;;
22 ff !! II rr
II II II I .I .
I
k13-161 (221-24) lZ29-32L
Tl
.SEE NOTE 1
\
SEE NOTE 1
NOTE 1: Z = Zones (l-32)
NOTES:
#4 Unit Panel Layout
FIGURE 1-4
1. Shows Style D configuration, if ordered. Style D board is used with the CPU board, 4-point monitor board and
8-point monitor board.
2. Each system is limited to a maximum of two AUX. relay boards and two signal expansion boards. Each of these
boards requires 4 inches of horizontal mounting space.
3. The maximum number of these boards allowed per system is equal to the number of the initiation zones divided
by 4. Each board requires 2 inches of horizontal mounting space.
4. Each 4 unit panel is limited to a total of three monitor boards, either 4-point and/or 8-point monitor boards for a
system maximum of 32 zones. Each monitor board requires 4 inches of horizontal mounting space.
5. When batteries larger than 18 Ah are used in a 4002 that mounts in a 4-unit cabinet, batteries must mount in a
separate cabinet (#4009-9802 for 33 Ah batteries).
6. The CPU board must always be located as shown in Figure l-4.
7. Communication bus jumping to be done board by board using a 4-inch cable assembly. Communication jumping
from bay to bay requires a 48-inch cable assembly.
8. Zone designation will be arranged in a top to bottom, left to right fashion in the CPU bay.
9. Will accommodate up to five 4 x 6 or ten 2 x 6 inch modules.
1-9
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24 1 2
28 1 2
I 32 I 1 I 3 I I
NOTES:
1. CPU MUST ALWAYS BE LOCATED WHERE SHOWN
(EXTREME LEFT).
2. ALL EXPANSION CARDS OPERATING OFF OF COM BUS
FROM CPU (THRU ITEM 11, CABLE) MUST MOUNT SIDE BY
SIDE, LEFT TO RIGHT. NON-BUSSED EXPANSION CARDS
ARE NOT TO BE MOUNTED IN BETWEEN CARDS
UTILIZING THE COM BUS.
3. BLUE LABELS IN LABEL PACK ARE FOR CPU TROUBLE
INDICATORS & CONTROL SWITCHES ONLY. ALL OTHER
LABELS ARE WHITE. CUSTOM LABELING1 MAY BE DONE
ON THE REVERSE SIDE OF ALL MODULE LABELS
(EXCLUDING CPU TROUBLE INDICATORS & CONTROL
SWITCHES LABELS). THE REVERSE SIDE OF CPU
TROUBLE INDICATORS & CONTROL SWIT,CHES LABEL, IS
TO BE USED FOR SET-UP & PROGRAMMING WITH THE
ESP OPTION.
4. COM BUS JUMPING TO BE DONE BOARD TO BOARD
USING 4” CABLE ASSY. COM BUS JUMPING FROM BAY TO
BAY WILL USE 48” CABLE.
5. I.D. LABEL TO BE MARKED WITH PERTINENT SYSTEM
INFORMATION SERIAL NUMBER & PLACED
APPROXIMATELY WHERE SHOWN.
6.
7.
8.
9.
EXPANSION MODULES (EXCLUDING PWR. SUPPLY) ARE
EITHER 2” WIDE OR 4” WIDE.
CPU BAY OFFERS EXTRA ROOM AVAILABLE FOR THREE
4” MODULES OR SIX 2” MODULES OR A COMBINATION OF
BOTH TOTALLING NO MORE THAN 12 INCHES.
OPTION BAYS (4 & 6 UNITS ONLY) ALLOW SPACE FOR
FIVE 4” MODULES OR TEN 2” MODULES OR A
COMBINATION OF BOTH TOTALLING NO MORE THAN 20
INCHES.
LOWER PORTION OF CPU BAY TO BE OCCUPIED BY 8
ZONE MONITOR MODULES & BLANK MODULES ONLY.
IN 4” & 6” CABINETS ONLY, ZONE MONITOR MODULE
CONFIGURATION WILL CONSIST PRIMARILY OF 8 ZONE
MONITOR MODULES, LEAVING A MAXIMUM OF ONE 420
NC MONITOR MODULE PER SYSTEM. #2 CABINET HAS
MAXIMUM OF THREE 4 ZONE MONITOR MODULES, SEE
CHART.
ZONE DESIGNATION WILL BE ARRANGED IN A TOP TO
BOTTOM, LEFT TO RIGHT FASHION, IN CPU BAY. SEE
DETAIL A (SHEET 4).
#41 Size Unit installation
FIGURE 1-5
l-10
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. -5
4. Number 6 Size Units
The #6 size unit permits a main CPU and additional mounting space of 52 inches, in which you may mount either
ten 4 x 6 inch or 20 2 x 6 inch modules. Like the #4 size unit, it contains an upper expansion row (above the CPU
board), and this unit contains an additional expansion row under the CPU board. All expansion modules may be
added to this size unit. The #6 size unit will handle up to 33 Ah batteries.
Figure l-6 shows possible layouts for this unit while Table 3 shows the placement of modules which may be
installed in the #6 size unit. The “TYPE” column in Table 3 categorizes the various modules into types A, B, C, and
D. Use the information shown in Figure l-6 and Table 3 to configure the #6 size units. Figure l-7 shows installation
details for the #6 size unit.
a q B B B B B B B B
DR DR DR DR DR DR DR DR DR DR
D D D D D D D D D D
,
I 5-6 1 J
1-4 1 9-12 1 1 17-20 25-28 ,
I
Tl
NOTE 1: Z = ZONE (1 thru 32)
-SEE NOTE 1
- SEE NOTE 1
#6 Size Unit Layout
FIGURE 1-6
l-11
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TABLE 3
TYPE NOMENCLATURE ASSEMBLY NUMBER
- CPU BOARD, CL.ASS B 562-784
- CPU BOARD, CL.ASS A 562-784 SEE NOTE 1
562-909
562-779
A AUX. RELAY BOARD
A 2 SIGNAL EXPANSICN BOARD ;;;-;;; SEE NOTE 2
B ZONE DISCONNECT BOARD 562-845
B SUPPRESSOR EIOARD 562-847 SEE N0T.E 3
B ZONE DISCON. AND SUPPRESS. BD. 562-849
C 8 POINT MON. BD. C’LASS B 562-777
C 4 POINT MON. BID. CLASS B 562-775
C 8 POINT MON. BID. CLASS A 562-777 SEE NOTE 4
562-779
C 4 POINT MON. BD. CLASS A 562-775
562-779
D RELAY BOARD 562-851 SEE NOTE 3
NOTES:
1. Shows Style D configuration, if ordered. Style D board is used with CPU board, 4 and 8-point monitor boards.
2. Each system is limited to a maximum of two auxiliary relay boards and two signal expansion boards. Each of
these boards require 4 inches of horizontal rnounting space.
3. The maximum number of these boards allowed per system is equal to the number of the initiating zones divided
by 4. Each of these boards require 2 inches of horizontal mounting space.
#4. Each 6-unit panel is limited to a maximum of three 4-point monitor boards or three 8-point monitor boards for a
system maximum of 32 zones. Each monitor board requires 4 inches of horizontal mounting space.
5. Zone disconnect, suppression, zone disconnect/suppression modules must mount in the top expansion row.
6. Modules connected to the 40-pin ribbon cable must mount in the lower expansion row.
1-12
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