Sinergex PureCharge User manual

PureCharge
3-Stage Automatic Intelligent
Battery Charger

Contents
1.
Important Safety Instructions…………………………………………………
1
1-1 General Safety Precautions………………………………………………
1
1-2 Precautions When Working With Batteries……………………………..
2
2.
Features…………………………………………………………………………...
3
2-1 Battery Charging Curve………………………………………………….. 3
2-2 Electrical Characteristic………………..…………………………………
2-3 Mechanical Drawings……………………………………………………..
5
3.
Introduction………………………………………………………………………
6
3-1 Front Panel Operations…………………………………………………...
6
3-2 Rear Panel Operations……………………………………………………
7
3-3 Troubleshooting……………………………………………………………
8
3- Selection Of Battery Type……………………………………………….. 8
Copyright 200 : This manual is the copyright of Sinergex Technologies L.L.C. And may not be reproduced or copied
without the express permission of the owner.

1. Important Safety Instructions
1-1. General Safety Precautions
1-1-1. Do not expose the PureCharge Battery Charger to rain, snow, spray,
bilge or dust. To reduce risk of fire, do not cover or obstruct
the ventilation.
Do not install the PureCharge Battery Charger in a zero-clearance
compartment, overheating may result.
1-1-2. To avoid a risk of fire and electric shock, make sure that existing
wiring is in a good electrical condition; and that the wire size is not
undersized. Do not operate the PureCharge Battery Charger with
damaged or substandard wiring.
1-1-3. Do not charge non-rechargeable batteries.
1-1- . During charging the battery must be placed in a well-ventilated area.
1-1-5. The battery charger must be plugged in to an earthed
AC outlet.
1-1-6. If the power supply cord is damaged, it must be replaced by the
manufacturer or its service agent, or a similar qualified person in
order to avoid a hazard.
WA NING!
Before you install and use your PC Battery Charger,
be sure to read and save these safety instructions.
1

1-2. Precautions When Working With Batteries
1-2-1. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters eye, immediately flood eye with running
cold water for at least 20 minutes and seek immediate medical care.
1-2-2. Never smoke, allow a spark, or a flame in the vicinity of a battery or
engine.
1-2-3. Do not drop a metal tool on the battery. The resulting spark or
short-circuit on the battery or other electrical part may cause an
explosion.
1-2- . Remove personal metal items such as rings, bracelets, necklaces,
and watches when working with a lead-acid battery.
A lead-acid battery produces a short-circuit current high enough to
weld a ring or the like to metal, causing a severe burn.
2

2. Features
High-performance 3-stage charging effect
0.98 typical of power factor.
Advanced 8 bit microprocessor control circuit
Reverse polarity protected by fuse
Ignition protection
Output short circuit protection
Over power protection
Switch mode technology
State of charge indication by LED
Compact size, light-weight
2-1. Battery Charging Curve
3

2-2. Electrical Characteristics
Specification
Technical Data
Model No PC-0524 PC1012
Input Voltage 100-240VAC / 50~60Hz
Input Current 0.95A Max. 1.9A Max.
Power Factor PF: 0.98
Output Voltage
14.4V DC
Output Current 5A Max. 10A Max.
Output Power 75W Max. 150W Max.
Safety CE , TUV
EMC
FCC Class B; CISP 22:1997,Class B; ANSIC63.4-1992
EN55022:1998+A1:2000,Class B; EN55024:1998+A1:2001
EN61000-3-2:2000,Class A; EN61000-3-3:1995+A1:2001
Dimensions 210 (L) x 85 (W) x 50 (H) mm / 8.26 (L) x 3.34 (W) x 1.96 (H) Inch
Weight 1 kgs. / 2.2 Lbs.
Specification
Technical Data
Model No PC-0324 PC-0524
Input Voltage 100-240VAC / 50~60Hz
Input Current 0.95A Max. 1.9A Max.
Power Factor PF: 0.98
Output Voltage
28.8V DC
Output Current 2.5A Max. 5A Max.
Output Power 75W Max. 150W Max.
Safety CE , TUV
EMC
FCC Class B; CISP 22:1997,Class B; ANSIC63.4-1992
EN55022:1998+A1:2000,Class B; EN55024:1998+A1:2001
EN61000-3-2:2000,Class A; EN61000-3-3:1995+A1:2001
Dimensions 210 (L) x 85 (W) x 50 (H) mm / 8.26 (L) x 3.34 (W) x 1.96 (H) Inch
Weight 1 kgs. / 2.2 Lbs.

2-3. Mechanical Drawing
5

3. Introduction
This PureCharge series is a high frequency switch-mode 3-stage battery
Charger, equipped with a micro-controller and PFC circuit to perform
intelligent and automatic battery management and to provide reliable operation.
Before using the PureCharge, read all instructions and caution statements
carefully within this manual.
3-1. Front Panel Operations:
3-1-1. Front Panel:
0N
0FF
0
I
AC INPUT
6
IEC ECEPTACLE TYPE

3-1-2. ON / OFF switch：
Switch the Power ON / OFF switch to the OFF position during
installation.
3-1-3. LED Status
Charging Status LED Indication
Fast Charge Blinking Green Fast
Slow Charge Blinking Green Slow
Floating Charge Solid Green
Charging Fault Blinking Red
Bad Battery or Wire Disconnection Blinking Red
3-2. ear Panel Operations:
S T A T U S
D C
O U TPU T
PUSH
F U SE
D C
3-2-1. Air Vents:
Do not obstruct, allow at least 30 mm for airflow.
3-2-2. DC Output terminals:
Connect to 12V / 2 V batteries.
(+) is positive, (-) is negative. Reverse polarity connection will
blow internal fuse and may damage the PureCharge permanently.
7

3-3. Troubleshooting:
Problems and Symptoms Possible Cause Solutions
Blinking “Red” LED Battery is disconnected Check the battery
connection.
Polarity reverse
Place proper polarity.
Check DC fuse If
broken, replace the
same rating fuse.
DC fuse broken Check DC output fuse
LED light off
No AC power delivering
Check input power
connection.
Thermal shutdown Make sure ventilation is
not obstructed.
Improve ventilation.
Reduce ambient
temperature.
3-4. Selection of battery types:
Sealed lead acid and open lead acid batteries selected for use.
Model No. Battery Capacity (Min.) Battery Capacity (Max.)
PC-0512 12V / 15Ah 12V / 50Ah
PC-1012 12V / 30Ah 12V / 100Ah
PC-032 2 V / 7.5Ah 2 V / 25Ah
PC-052 2 V / 15Ah 2 V / 50Ah
8

E-mail: [e-mail] Website: www.baintech.com.au
2004.09