Sinoboom GTJZ1023D User manual

GTJZ1023D/1023RD/3389RD
GTJZ1323D/1323RD/4389RD
GTJZ1623D/1623RD/5389RD
Operation
Manual
Part No.502001100002
Rev: A
Nov 2020
GTJZ
0608E (2132E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
长沙市宁乡高新技术产业园区金洲大道东
128 号
0731-87116111 hr@sinoboom . c om . cn ww w .sinoboom . c om . cn
Al w ays F or B e t t er A cc ess Solution s
我们一直在追求新的高 度
尺寸 ：
210×285mm
20mm
20mm
产品说明书
PRODU C T MAN U AL

Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.

Please contact us:
Website : www.sinoboom.com
E-mail : [email protected]
Sales Tel : [phone]
Service Tel : [phone]
Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code : 410600
Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved
The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Manual revision history：
REV DATE DESCRIPTION REMARK
ANov, 2020 Original issue of the manual

APPLICATION
Use the following table to identify the specific serial number for models included in this manual. Check
the model of your machine before consulting the manual, and then use the correct manual according to
the serial number of the model. See the nameplate on your machine to identify the model and serial
number.(See Decals/Nameplate Inspection of the Operation Manual for details.)
Models
Trade Identification
Serial Numbers
Metric Imperial
GTJZ1023D 1023RD 3389RD 0200500100 to present
GTJZ1323D 1323RD 4389RD 0200600100 to present
GTJZ1623D 1623RD 5389RD 0200100100 to present
NOTE:
•Product model is applied in product nameplate for distinction of products of different main
parameters.
•Product trade identification is applied in marketing and machine decals for distinction of products of
different main parameters, and can be classified as metric type and imperial type: The metric type of
trade identification is applicable to machines for countries/regions using metric system or as
specially required by customers; The imperial type of trade identification is applicable to the
machines for countries/regions using imperial system or as specially required by customers.

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STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as Sinoboom) will upload the
latest product manual information to the website www. sinoboom. com as soon as possible. However,
due to continuous product improvement, the information in this manual is subject to change without prior
notice.
This manual covers the basic parts information of one or more products. Therefore, please use this
manual according to your needs. If you find problems in the manual or have suggestions for improve-
ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as
possible.
Feel free to consult and download the Operation Manual,Maintenance Manual and Parts Manual of the
products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.

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GTJZ1023D&1323D&1623D Operation Manual i© Nov 2020
TABLE OF CONTENTS
Introduction ............................. iii
1 Machine Specifications ........ 1-1
2 Machine Components .......... 2-1
3 Safety............................... 3-1
Safety Definitions . . . . . . . . .. . . . . . . . . . . . 3-1
Reporting Accidents. . . . . . . . . . . . . . . . . . . 3-1
Electrocution Hazards. . . . . . . . . . . . . . . . . 3-1
Tipping Hazards and Rated Load . . . . . 3-2
Work Environment Hazards . . . . . .. . . . . 3-4
Unsafe Operation Hazards. . . . . . . . . . . . 3-5
FallHazards...........................3-6
Collision Hazards . . . . . . . . . . . . . . . . . . . . . 3-7
Crush Hazards . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Explosion and Fire Hazards. . . . . . . . . . . 3-8
Damaged Machine Hazards . . . . . . . . . . 3-8
Bodily Injury Hazards . . . . . . . . . . . . . . . . . 3-8
Battery Hazards . . . . . . . . . . . . . . . . . .. . . . . 3-9
Hydraulic Systems Hazard . . . . . . . . . . .3-10
Welding and Polishing Requirements3-10
After Using the Machine. . . . . . . . . . . . . . 3-11
4 Jobsite Inspection............... 4-1
5 Pre-operation Inspection ...... 5-1
Tips for Conducting a Pre-operation
Inspection.............................5-1
Conducting a Pre-operation
Inspection.............................5-2
Inspecting Parts . . . . . . . . . . . . . . . . . .. . . . . 5-2
Inspecting Entire Machine . . . . . . . . . . . . 5-2
Inspect Hydraulic Oil Level. . . . . . . . . . . . 5-2
Inspecting Engine Oil Level . . . . . . . . . . . 5-3
Inpsecting Fuel Level . . . . . . . . . . . . . . . . . 5-4
Inspecting the Battery . . . . . . . . . . . . . . . . . 5-5
6 Pre-operation Function Test .. 6-1
Testing the Ground Controller . . . . . . . . . 6-1
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Ground/Platform select switch . . . . . . 6-3
Enginme start switch. . . . . . . . . . . . . . . . 6-3
Emergency stop button . . . . . . . . . . . . . 6-3
Engine preheat switch . . . . . . . . . . . . . . 6-3
Engine high/low idle speed select
switch...............................6-3
Platform up/down function . . . . . . . . . . 6-3
Testing the Platform Controller . . . . . . . . 6-3
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Engine start switch. . . . . . . . . . . . . . . . . . 6-4
Emergency stop button . . . . . . . . . . . . . 6-5
Engine preheat switch . . . . . . . . . . . . . . 6-5
Horn button . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Lighting switch (option) . . . . . . . . . . . . . 6-5
Engine high/low idle switch . . . . . . . . . 6-5
Platform lift switch . . . . . . . . . . . . . . . . . . 6-5
Steer thumb rocker switch . . . . . . . . . . 6-5
Drive switch. . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Drive high/low speed switch . . . . . . . . 6-6
Outrigger leveling . . . . . . . . . . . . . . . . . . . 6-6
Testing the Emergency Lowering
Function...............................6-6
Testing the Level Sensor . . . . . . . . . . . . . . 6-6
Testing the Drive Speed. . . . . . . . . . . . . . . 6-7
Testing the Oscillate Outriggers . . . . . . . 6-7
Testing the Weighing System . . . . . . . . . 6-8
7 Operating the machine ......... 7-1
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . 7-1
Starting the Engine. . . . . . . . . . . . . . . . . . . . 7-1
Emergency Lowering . . . . . . . . . . . . . . . . . 7-2
Operation from Ground . . . . . . . . . . . . . . . 7-2
Selecting Engine Idle Speed . . . . . . . . . . 7-2
Operation from Platform . . . . . . . . . . . . . . 7-2

© Nov 2020 ii GTJZ1023D&1323D&1623D Operation Manual
Driving on a Slope. . . . . . . . . . . . . . . . . . . . . 7-3
Extending and Retracting the Platform 7-4
Operating the Outriggers. . . . . . . . . . . . . . 7-4
8 Transporting and Lifting the
Machine........................... 8-1
Releasing the Brake . . . . . . . . . . . . . . . . . . 8-1
Transporting the Machine . . . . . . . . . . . . . 8-1
Lifting the Machine with a Crane . . . . . . 8-2
9 Maintenance ...................... 9-1
Conducting a Pre-delivery Inspection . 9-1
Following a Maintenance Schedule . . . 9-2
Completing a Repair & Inspection
Report.................................9-2
10 Decals/Nameplates
Inspection ....................... 10-1
Decals/Nameplates(GB). . . . . . . . . . .10-2
Decals/Nameplates(AS) . . . . . . . . . . .10-5
Decals/Nameplates(CE) . . . . . . . . . . .10-8
Decals/Nameplates(CSA) . . . . . . . .10-11
Decals/Nameplates(ANSI). . . . . . . 10-14
Appendix 1: Symbols and
Description.......................A-1
Appendix 2: Prepare the Work
Record Before Delivery ....... A-5
Appendix 3: Repair & Inspection
Report .............................A-7

GTJZ1023D&1323D&1623D Operation Manual iii © Nov 2020
INTRODUCTION
Thank you for choosing and using the machinery of
Hunan Sinoboom Intelligent Equipment Co., Ltd. Al-
ways read, understand and become familiar with the
operation requirements of the machine and its associ-
ated safety procedures before operating, maintaining
and repairing the machine. Operating the machine with-
out becoming familiar with its specific operation require-
ments and safety procedures poses serious risks.
Operators who follow safety rules and operate the ma-
chine carefully and effectively will prevent personal in-
jury, property loss and accidents.
Use this machine only to transport tools to work loca-
tions and for performing tasks on the work platform. Op-
erators must be competent and must obtain training to
carefully use the machine and follow safety procedures.
Only trained and authorized personnel may operate the
machine.
This manual guides the operator in operating and using
the machine. The operator is responsible for reading,
understanding and implementing the operation and
safety procedures in this manual and for following the
manufacturer’s instructions before beginning any work.
Read, understand and follow all safety rules and oper-
ating instructions. The operator must also consider the
machine’s uses and limitations and the conditions at
the jobsite before using this machine. Strictly following
all safety requirements in this manual is critical.
Consider this manual a part of the machine, along with
Maintenance Manual and Parts Manual, and always
keep the manuals with the machine. The owner or ad-
ministrator of the machine shall offer all manuals and
other necessary information provided by the machine
manufacturer regarding the daily inspection and main-
tenance to each of the renters. If the machine is sold,
the owner or administrator must pass along the man-
uals and other necessary information to the purchaser.
The owner or administrator of the machine shall also
provide the manufacturer’s maintenance information to
the person responsible for maintaining the machine.
If you have any questions, contact Hunan Sinoboom In-
telligent Equipment Co., Ltd..

© Nov 2020 iv GTJZ1023D&1323D&1623D Operation Manual
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GTJZ1023D&1323D&1623D Operation Manual 1-1 © Nov 2020
1MACHINE SPECIFICATIONS
Table 1-1 GTJZ1023D specifications
MEASURE GTJZ1023D (METRIC) 3389RD (IMPERIAL)
DIMENSIONS
Max platform height 10 m 32ft 9.7in
Max working height 12 m 39ft 4.4in
Max horizontal extension (front
platform extended) 1.2 m 3ft 11.2in
Max horizontal extension (rear
platform extended) 1.5 m 4ft 11.1in
Overall length 4.88 m 16ft
Overall width 2.27 m 7ft 5.4in
Overall height (stowed, rails folded) 2.03 m 6ft 7.9in
Overall height (stowed, rails up) 2.71 m 8ft 10.7in
Wheelbase 2.84 m 9ft 3.8in
Ground clearance 0.36 m 1ft 2.2in
Tire size (diameter × width / type) 33×12-20/solid
Platform dimension (Length × Width
× height) 3.98×1.83×1.1 m 13×6×3.6 ft
PERFORMANCE
Platform capacity 1150 kg 2535 lb
Extension platform capacity, each 227 kg 500 lb
Max platform occupancy 7 persons
Drive speed (stowed) 0～6.1 km/h 0～3.8 mph
Drive speed (raised) 0～1.1 km/h 0～0.68 mph
Lift time (no load) 40～50 s
Lower time (no load) 25～35 s
Gradeability 40% (22°)
Max allowable inclination (front-to-
back) 3°
Max allowable inclination (side-to-
side, outrigger retracted/extended) 2°/0.8°
Turning radius (inside) 2.2 m 7ft 2.6in
Turning radius (outside) 5.3 m 17ft 1.3in

© Nov 2020 1-2 GTJZ1023D&1323D&1623D Operation Manual
MACHINE SPECIFICATIONS
Table 1-1 GTJZ1023D specifications (continued)
MEASURE GTJZ1023D (METRIC) 3389RD (IMPERIAL)
Max allowable side force 400 N 90 lbf
Max operating noise 88 dB
POWER
Drive mode (drive×steer) 4WD×2WS
Engine (rated power, RPM) 36.3 Kw, 2800 rpm (Deutz)
Fuel tank capacity 110 L 24 gal (imperial) / 29 gal (US)
Hydraulic tank capacity 114 L 25 gal (imperial) / 30 gal (US)
Hydraulic system capacity (-
including tank) 142 L 31 gal (imperial) / 37.5 gal (US)
Hydraulic system pressure 24 MPa 3480 Psi
Battery specification (quantity ×
voltage, capacity) 1×12V, 110Ah
System voltage 12 VDC
Control voltage 12 VDC
ENVIRONMENTAL REQUIREMENT
Max allowable wind speed 12.5 m/s 28 mph
Max allowable altitude 1000m 3280.8ft
Allowable ambient temperature
(lead-acid batteries)
-10℃～40℃14℉～104℉
Allowable ambient temperature (-
lithium batteries)
-20℃～40℃-4℉～104℉
Max. allowable ambient relative
humidity
90%
Storage condition
Stored at -20℃to 50℃(-4℉to 122℉) in a well-ventilated environment
with 90% relative humidity (20℃[68℉]), and away from rain, sun,
corrosive gas and inflammable explosive.
WEIGHT
Total weight (no load)-with
outriggers 7570 kg 16689 lb
Total weight (no load)-without
outriggers 6570 kg 14484 lb
NOTE:
a) The working height adds 2m (6 ft 7in) of human height to platform height.
b) In different areas, hydraulic oil, engine oil, coolant, fuel and lubrication should be added in accordance with the
environmental temperature.
c) In cold weather, auxiliary devices are needed to start the machines.

MACHINE SPECIFICATIONS
GTJZ1023D&1323D&1623D Operation Manual 1-3 © Nov 2020
Table 1-2 GTJZ1323D specifications
MEASURE GTJZ1323D (METRIC) 4389RD (IMPERIAL)
DIMENSIONS
Max platform height 13.1 m 42ft 11.7in
Max working height 15.1 m 49ft 6.5in
Max horizontal extension (front
platform extended) 1.2 m 3ft 11.2in
Max horizontal extension (rear
platform extended) 1.5 m 4ft 11.1in
Overall length 4.88 m 16ft
Overall width 2.27 m 7ft 5.4in
Overall height (stowed, rails folded) 2.25 m 7ft 4.6in
Overall height (stowed, rails up) 2.93 m 9ft 7.4in
Wheelbase 2.84 m 9ft 3.8in
Ground clearance 0.36 m 1ft 2.2in
Tire size (diameter × width / type) 33×12-20/solid
Platform dimension (Length × Width
× height) 3.98×1.83×1.1 m 13×6×3.6 ft
PERFORMANCE
Platform capacity 680 kg 1499 lb
Extension platform capacity, each 227 kg 500 lb
Max platform occupancy 7 persons
Drive speed (stowed) 0～6.1 km/h 0～3.8 mph
Drive speed (raised) 0～1.1 km/h 0～0.68 mph
Lift time (no load) 40～50 s
Lower time (no load) 34～44 s
Gradeability 40% (22°)
Max allowable inclination (front-to-
back) 3°
Max allowable inclination (side-to-
side, outrigger retracted/extended) 2°/0.8°
Turning radius (inside) 2.2 m 7ft 2.6in
Turning radius (outside) 5.3 m 17ft 1.3in
Max allowable side force 400 N 90 lbf
Max operating noise 88 dB
POWER
Drive mode (drive×steer) 4WD×2WS

© Nov 2020 1-4 GTJZ1023D&1323D&1623D Operation Manual
MACHINE SPECIFICATIONS
Table 1-2 GTJZ1323D specifications (continued)
MEASURE GTJZ1323D (METRIC) 4389RD (IMPERIAL)
Engine (rated power, RPM) 36.3 Kw, 2800 rpm (Deutz)
Fuel tank capacity 110 L 24 gal (imperial) / 29 gal (US)
Hydraulic tank capacity 140 L 30.8 gal (imperial) / 37 gal (US)
Hydraulic system capacity (-
including tank) 145 L 31.9 gal (imperial) / 38.3 gal (US)
Hydraulic system pressure 24 MPa 3480 Psi
Battery specification (quantity ×
voltage, capacity) 1×12V, 110Ah
System voltage 12 VDC
Control voltage 12 VDC
ENVIRONMENTAL REQUIREMENT
Max allowable wind speed 12.5 m/s 28 mph
Max allowable altitude 1000m 3280.8ft
Allowable ambient temperature
(lead-acid batteries)
-10℃～40℃14℉～104℉
Allowable ambient temperature (-
lithium batteries)
-20℃～40℃-4℉～104℉
Max. allowable ambient relative
humidity 90%
Storage condition
Stored at -20℃to 50℃(-4℉to 122℉) in a well-ventilated environment
with 90% relative humidity (20℃[68℉]), and away from rain, sun,
corrosive gas and inflammable explosive.
WEIGHT
Total weight (no load)-with
outriggers 8010 kg 17659 lb
Total weight (no load)-without
outriggers 7090 kg 15630 lb
NOTE:
a) The working height adds 2m (6 ft 7in) of human height to platform height.
b) In different areas, hydraulic oil, engine oil, coolant, fuel and lubrication should be added in accordance with the
environmental temperature.
c) In cold weather, auxiliary devices are needed to start the machines.
Table 1-3 GTJZ1623D specifications
MEASURE GTJZ1623D (METIRC) 5389RD (IMPERIAL)
DIMENSIONS
Max platform height 16.2 m 53ft 1.8in
Max working height 18.2 m 59ft 8.5in

MACHINE SPECIFICATIONS
GTJZ1023D&1323D&1623D Operation Manual 1-5 © Nov 2020
Table 1-3 GTJZ1623D specifications (continued)
MEASURE GTJZ1623D (METIRC) 5389RD (IMPERIAL)
Max horizontal extension (front
platform extended) 1.2 m 3ft 11.2in
Max horizontal extension (rear
platform extended) 1.5 m 4ft 11.1in
Overall length 4.88 m 16ft
Overall width 2.27 m 7ft 5.4in
Overall height (stowed, rails folded) 2.47 m 8ft 1.2in
Overall height (stowed, rails up) 3.15 m 10ft 4in
Wheelbase 2.84 m 9ft 3.8in
Ground clearance 0.36 m 1ft 2.2in
Tire size (diameter × width / type) 33×12-20/solid
Platform dimension (Length × Width
× height) 3.98×1.83×1.1 m 13×6×3.6 ft
PERFORMANCE
Platform capacity 680 kg 1499 lb
Extension platform capacity, each 227 kg 500 lb
Max platform occupancy 4 persons
Drive speed (stowed) 0～6.1 km/h 0～3.8 mph
Drive speed (raised) 0～1.1 km/h 0～0.68 mph
Lift time (no load) 70～90 s
Lower time (no load) 45～55 s
Gradeability 40% (22°)
Max allowable inclination (front-to-
back) 3°
Max allowable inclination (side-to-
side, outrigger retracted/extended) 2°/0.8°
Turning radius (inside) 2.2 m 7ft 2.6in
Turning radius (outside) 5.3 m 17ft 1.3in
Max allowable side force 400 N 90 lbf
Max operating noise 88 dB
POWER
Drive mode (drive×steer) 4WD×2WS
Engine (rated power, RPM) 36.3 Kw, 2800 rpm (Deutz)
Fuel tank capacity 110 L 24 gal (imperial) / 29 gal (US)
Hydraulic tank capacity 140 L 30.8 gal (imperial) / 37 gal (US)

© Nov 2020 1-6 GTJZ1023D&1323D&1623D Operation Manual
MACHINE SPECIFICATIONS
Table 1-3 GTJZ1623D specifications (continued)
MEASURE GTJZ1623D (METIRC) 5389RD (IMPERIAL)
Hydraulic system capacity (-
including tank) 147 L 32.3 gal (imperial) / 38.8 gal (US)
Hydraulic system pressure 24 MPa 3480 Psi
Battery specification (quantity ×
voltage, capacity) 1×12V, 110Ah
System voltage 12 VDC
Control voltage 12 VDC
GROUND BEARING INFORMATION
Max tire load 3900 kg 8598 lb
Tire contact pressure 720 kPa 104 Psi
Max outrigger load 3200 kg 7055 lb
Outrigger contact pressure 630 kPa 91 Psi
ENVIRONMENTAL REQUIREMENT
Max allowable wind speed 12.5 m/s 28 mph
Max allowable altitude 1000m 3280.8ft
Allowable ambient temperature
(lead-acid batteries)
-10℃～40℃14℉～104℉
Allowable ambient temperature (-
lithium batteries)
-20℃～40℃-4℉～104℉
Max. allowable ambient relative
humidity
90%
Storage condition
Stored at -20℃to 50℃(-4℉to 122℉) in a well-ventilated environment
with 90% relative humidity (20℃[68℉]), and away from rain, sun,
corrosive gas and inflammable explosive.
WIGHT
Total weight (no load)-with
outriggers 8780 kg 19356 lb
NOTE:
a) The working height adds 2m (6 ft 7in) of human height to platform height.
b) In different areas, hydraulic oil, engine oil, coolant, fuel and lubrication should be added in accordance with the
environmental temperature.
c) In cold weather, auxiliary devices are needed to start the machines.

GTJZ1023D&1323D&1623D Operation Manual 2-1 © Nov 2020
2MACHINE COMPONENTS
Figure 2-1
18
14
13
20
21
12
19
10
4
9
11
2
1
7
8
3
3
5
6
17
16
15
22
25
24
23

© Nov 2020 2-2 GTJZ1023D&1323D&1623D Operation Manual
MACHINE COMPONENTS
Table 2-1
1. Landyard anchorage point 10. Safety arm 19. Engine
2. Main platform 11. Lower lift cylinder 20. Fuel tank (behind the door)
3. Extension platform 12. Guardrail 21. Hydraulic tank (behind the door)
4. Scissor arm 13. Outrigger 22. Transport tiedown point
5. Platform extension locking handle 14. Non-steer wheel 23. Chassis assemblly
6. Platform entry gate 15. Oil cooler 24. Scissor assembly
7. Main platform rail 16. Entry ladder 25. Battery (behind the door)
8. Extension platform rail 17. Ground controller
9. Upper lift cylinder 18. Steer wheel
Machine positions
Operating/raised position：
The machine comes in operating/raised position when the platform is raised until the down limit switch disengages.
Platform heights at which the down limit switch disengages (height from ground to platform floor)：3±0.3m (9ft 10in
±12in).
Stowed position：
The machine comes in stowed position when fully retracted.