
GTTZ10EJ Maintenance Manual i© Nov. 2020
TABLE OF CONTENTS
Introduction ............................. iii
1 Safety............................... 1-1
Safety Definitions . . . . . . . . .. . . . . . . . . . . . 1-1
Reporting Accidents. . . . . . . . . . . . . . . . . . . 1-1
Electrocution Hazards. . . . . . . . . . . . . . . . . 1-1
Tipping Hazards and Rated Load . . . . . 1-2
Work Environment Hazards . . . . . .. . . . . 1-4
Unsafe Operation Hazards. . . . . . . . . . . . 1-5
FallHazards...........................1-6
Collision Hazards . . . . . . . . . . . . . . . . . . . . . 1-7
Crush Hazards . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Explosion and Fire Hazards. . . . . . . . . . . 1-8
Damaged Machine Hazards . . . . . . . . . . 1-8
Bodily Injury Hazards . . . . . . . . . . . . . . . . . 1-9
Battery Hazards . . . . . . . . . . . . . . . . . .. . . . . 1-9
Hydraulic Systems Hazard . . . . . . . . . . .1-10
Welding and Polishing Requirements1-10
Lockout after Each Use . . . . . . . . . . . . . . 1-11
2 Specifications .................... 2-1
Machine Specifications . . . . . . . . . . . . . . . 2-1
DC Drive Motor & Reducer. . . . . . . . . . . . 2-3
Major Component Weights. . . . . . . . . . . . 2-4
Function Speed . . . . . . . . . . . . . . . . . . . . . . . 2-5
Power System Specifications . . . . . . . . . 2-5
Hydraulic Hose and Fitting
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Hydraulic Hose Torque . . . . . . . . . . . . . 2-6
Hydraulic Fitting Torque . . . . . . . . . . . . 2-7
Hydraulic Hose and Fitting Torque
Procedure ..........................2-9
Fastener Torque Specifications . . . . . . . 2-9
3 System Descriptions............ 3-1
Power System. . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Hydraulic System . . . . . . . . . . . . . . . . . . . . . 3-1
Electrical System. . . . . . . . . . . . . . . . . . . . . . 3-1
Machine Control. . . . . . . . . . . . . . . . . . . . . . . 3-1
Safety Measures . . . . . . . . . . . . . . . . . . . . . . 3-1
4 Service and Guidelines......... 4-1
Machine Preparation, Inspection and
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General.............................4-1
Preparation, inspection and
maintenance . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Qualified Sinoboom equipment
mechanic ...........................4-1
Pre-operation inspection. . . . . . .. . . . . 4-1
Pre-delivery inspection and
frequent inspection . . . . . . . . . . . . . . . . . 4-1
Annual machine inspection . . . . . . . . . 4-1
Preventive maintenance . . . . . . . . . . . . 4-2
Maintenance and Servicing
Precautions ...........................4-2
General.............................4-2
Safety and workmanship . . . . . . . . . . . 4-2
Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Component removal and installation4-3
Component disassembly and
assembly ...........................4-3
Pressure-fit parts . . . . . . . . . . . . . . . . . . . 4-3
Bearings ............................4-3
Gaskets.............................4-3
Bolt usage and torque application . . 4-3
Hydraulic lines and electrical wiring 4-3
Hydraulic system . . . . . . . . . . . . . . . . . . . 4-3
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Battery..............................4-4
Application of Insulating Silicone
Grease to Electrical Connections . . . . . 4-4
5 Maintenance ...................... 5-1