Sinoboom 1018RE User manual

1018RE/3369RE
1218RE/4069RE
Maintenance
Manual
Part No.515003110002
Rev: A
Mar. 2021
GTJZ
0608E (2132E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
长沙市宁乡高新技术产业园区金洲大道东
128 号
0731-87116111 hr@sinoboom . c om . cn ww w .sinoboom . c om . cn
Al w ays F or B e t t er A cc ess Solution s
我们一直在追求新的高 度
尺寸 ：
210×285mm
20mm
20mm
产品说明书
PRODU C T MAN U AL

Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.
For disposal, please follow your nation regulation.

Please contact us:
Website : www.sinoboom.com
E-mail : [email protected]
Sales Tel : [phone]
Service Tel : [phone]
Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code : 410600
Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved
The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Manual revision history：
REV DATE DESCRIPTION REMARK
AMar. 2021 Original issue

APPLICATION
Use the following table to identify the specific serial number for
models included in this manual. Check the model of your machine before
consulting the manual, and then use the correct manual according to the
serial number of the model. See the nameplate on your machine to
identify the model and serial number.(See Decals/Nameplate Inspection
for details.)
Models
Trade Identification
Serial Numbers
Metric Imperial
1018RE 1018RE 3369RE 1500200100 to present
1218RE 1218RE 4069RE 1500300100 to present
NOTE:
•Product model is applied in product nameplate for distinction of products of different main
parameters.
•Product trade identification is applied in marketing and machine decals for distinction of products of
different main parameters, and can be classified as metric type and imperial type: The metric type of
trade identification is applicable to machines for countries/regions using metric system or as
specially required by customers; The imperial type of trade identification is applicable to the
machines for countries/regions using imperial system or as specially required by customers.

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STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as Sinoboom) will upload the
latest product manual information to the website www. sinoboom. com as soon as possible. However,
due to continuous product improvement, the information in this manual is subject to change without prior
notice.
This manual covers the basic parts information of one or more products. Therefore, please use this
manual according to your needs. If you find problems in the manual or have suggestions for improve-
ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as
possible.
Feel free to consult and download the Operation Manual,Maintenance Manual and Parts Manual of the
products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
All of the above are registered trademarks of Hunan Si-
noboom Intelligent Equipment Co., Ltd..

This Page Intentionally Left Blank

1018RE&1218RE MaintenanceManual i© Mar. 2021
TABLE OF CONTENTS
Introduction ............................. iii
1 Specifications .................... 1-1
Machine Specifications . . . . . . . . . . . . . . . 1-1
Motor Specifications . . . . . . . . . . . . . . . . . . 1-5
Power System Specifications . . . . . . . . . 1-5
Hydraulic Hose and Fitting
Specifications . . . . . .. . . . . . . . . . . . . . . . . . . 1-6
Hydraulic Hose Torque . . . . . . . . . . . . . 1-6
Hydraulic Fitting Torque . . . . . . . . . . . . 1-7
Hydraulic Hose and Fitting Tight-
ening Procedure . . . . . . . . . . . . . . . . . . . . 1-9
Fastener Torque Specifications . . . . . . . 1-9
2 Safety............................... 2-1
Safety Definitions . . . . . . . . .. . . . . . . . . . . . 2-1
Reporting Accidents. . . . . . . . . . . . . . . . . . . 2-1
Electrocution Hazards. . . . . . . . . . . . . . . . . 2-2
Tipping Hazards and Rated Load . . . . . 2-2
Jobsite Hazards . . . . . . . . . . . . . . . . . . . . . . . 2-4
Unsafe Operation Hazards. . . . . . . . . . . . 2-5
FallHazards...........................2-6
Collision Hazards . . . . . . . . . . . . . . . . . . . . . 2-6
Crush Hazards . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Explosion and Fire Hazards. . . . . . . . . . . 2-8
Damaged Machine Hazards . . . . . . . . . . 2-8
Bodily Injury Hazards . . . . . . . . . . . . . . . . . 2-8
Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . 2-9
Hydraulic Systems Hazard . . . . . . . . . . .2-10
Welding and Polishing Requirements2-10
After Using the Machine. . . . . . . . . . . . . . 2-11
3 System Descriptions............ 3-1
Power Source . . . . . . . . . . . . .. . . . . . . . . . . . 3-1
Hydraulic System . . . . . . . . . . . . . . . . . . . . . 3-1
Electrical System. . . . . . . . . . . . . . . . . . . . . . 3-1
Machine Control. . . . . . . . . . . . . . . . . . . . . . . 3-1
Safety Measures . . . . . . . . . . . . . . . . . . . . . . 3-1
4 Service and Guidelines......... 4-1
Machine Preparation, Inspection and
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General.............................4-1
Preparation, inspection and
maintenance . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Qualified Sinoboom equipment
mechanic ...........................4-1
Pre-operation inspection. . . . . . . . . . . . 4-1
Pre-delivery inspection and
frequent inspection . . . . . . . . . . . . . . . . . 4-1
Annual machine inspection . . . . . . . . . 4-1
Preventive maintenance . . . . . . . . . . . . 4-2
Storage .............................4-3
Maintenance and Servicing
Precautions ...........................4-3
General.............................4-3
Safety and workmanship . . . . . . . . . . . 4-3
Cleanliness . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Component removal and installation4-4
Component disassembly and
assembly ...........................4-4
Scrap of structural parts . . . . . . . . . . . . 4-4
Pressure-fit parts . . . . . . . . . . . . . . . . . . . 4-5
Bearings ............................4-5
Gaskets.............................4-5
Bolt usage and torque application . . 4-5
Hydraulic lines and electrical wiring 4-5
Hydraulic system . . . . . . . . . . . . . .. . . . . 4-5
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Battery..............................4-5
Pins and composite bearing. . . . . . . . . . . 4-5
Application of Insulating Silicone
Grease to Electrical Connections . . . . . 4-6

© Mar. 2021 ii 1018RE&1218RE MaintenanceManual
5 Maintenance ...................... 5-1
Conducting a Pre-delivery Inspection . 5-1
Following a Maintenance Schedule . . . 5-2
Completing a Repair & Inspection
Report.................................5-2
Checklist A Procedures . . . . . . . . . . . . . . . 5-4
A-1 Inspect All Manuals. . . . . . . . . . . . . 5-4
A-2 Inspect All Decals . . . . . . . . . . . . . . 5-5
A-3 Inspect Damaged, Loose or
LostParts...........................5-5
A-4 Inspect Hydraulic Oil Level . . . . . 5-5
A-5 Inspect Hydraulic Leakage . . . . . 5-6
A-6 Functional Test . . . . . . . . . . . . . . . . . 5-6
A-8 Perform Maintenance After 30
Days ...............................5-10
Checklist B Procedures . . . . . . . . . . . . . .5-10
B-1 Inspect Electrical Wiring . . . . . . .5-10
B-2 Inspect Rim, Tire and
Fasteners..........................5-11
B-3 Inspect Hydraulic Oil . . . . . . . . . . 5-11
B-4 Inspect Air filter of Hydraulic
Tank ...............................5-11
B-5 Replace High-Pressure Filter
Element............................5-12
B-6 Inspect the Battery . . . . . . . . . . . .5-12
B-7 Inspect Drive Reducer Oil
Level...............................5-13
B-8 Test Oscillate Outriggers . . . . . .5-13
B-9 Test Drive Speed . . . . . . . . . . . . . .5-14
B-10 Test Tilt Protection System . . .5-14
B-11 Test Brake Distance . . . . . . . . . .5-15
Checklist C Procedures . . . . . . . . . . . . . .5-15
C-1 Test Weighing System. . . . . . . . .5-15
C-2 Test Secondary Lowering . . . . .5-16
Checklist D Procedures . . . . . . . . . . . . . .5-16
D-1 Replace Drive Reducer Gear
Oil..................................5-16
D-2 Inspect Scissor Arm Sliders . . .5-17
D-3 Replace Hydraulic Oil . . . . . . . . .5-17
D-4 Replace Hydraulic Tank Suction
Filter ...............................5-18
D-5 Inspect Scissor Arm Bearings .5-18
6 Repair............................... 6-1
Platform Components . . . . . . . . . . . . . . . . . 6-1
Platform Controller. . . . . . . . . . . . . . . . . . 6-1
Platform Assembly. . . . . . . . . . . . . . . . . . 6-1
Extension Platform . . . . . . . . . . . . . . . . . 6-2
Scissor Components . . . . . . . . . . . . . . . . . . 6-2
Scissor Assembly. . . . . . . . . . . . . . . . . . . 6-2
Lift Cylinder . . . . . . . . . . . . .. . . . . . . . . . . . 6-3
Chassis Components . . . . . . . . . . . . . . . . . 6-3
Tires and Rims. . . . . . . . . . . . . . . . . . . . . . 6-3
Reducer and Drive Motor . . . . . . . . . . . 6-4
Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . 6-5
Steer Linkage . . . . . . . . . . . . . . . . . . . . . . . 6-6
Oscillate Cylinder . . . . . . . . . . . . . .. . . . . 6-6
Ground Controller. . . . . . . . . . . . . . . . . . . 6-6
Hydraulic System . . . . . . . . . . . . . . . . . . . . . 6-7
Layout of Hydraulic Elements. . . . . . . 6-7
Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . 6-8
Hydraulic Pump. . . . . . . . . . . . . . . . . . . . . 6-8
Function Valves. . . . . . . . . . . . . . . . . . . . . 6-9
Hydraulic Symbols . . . . . . . . . . . . . . . . .6-15
Hydraulic Schematic . . . . . . . . . . . . . . .6-16
Electrical System. . . . . . . . . . . . . . . . . . . . .6-18
DTC Control System. . . . . . . . . . . . . . .6-18
Sinoboom Control System . . . . . . . . .6-21
Fault Code Description . . . . . . . . . . . .6-26
Use and Maintenance of Battery. . .6-29
Electrical Symbols . . . . . . . . . . . . . . . . .6-32
Electrical Schematic . . . . . . . . . . . . . . .6-34
Appendix 1: Prepare the Work
Record Before Delivery ....... A-1
Appendix 2: Repair & Inspection
Report .............................A-3

1018RE&1218RE MaintenanceManual iii © Mar. 2021
INTRODUCTION
Thank you for choosing and using the machinery of
Hunan Sinoboom Intelligent Equipment Co., Ltd. Al-
ways read, understand and become familiar with the
operation requirements of the machine and its associ-
ated safety procedures before operating, maintaining
and repairing the machine. Operating the machine with-
out becoming familiar with its specific operation require-
ments and safety procedures poses serious risks.
Operators who follow safety rules and operate the ma-
chine carefully and effectively will prevent personal in-
jury, property loss and accidents.
Use this machine only to transport tools to work loca-
tions and for performing tasks on the work platform. Op-
erators must be competent and must obtain training to
carefully use the machine and follow safety procedures.
Only trained and authorized personnel may operate the
machine.
This manual guides the operator and authorized per-
sonnel in maintaining the machine. The operator is re-
sponsible for reading, understanding and implementing
the maintenance and safety procedures in this manual
and for following the manufacturer’s instructions before
beginning any work. Read, understand and follow all
safety rules and operating instructions. The operator
must also consider the machine’s uses and limitations
and the conditions at the jobsite before using this ma-
chine. Strictly following all safety requirements in this
manual is critical.
Consider this manual a part of the machine, along with
Operation Manual and Parts Manual, and always keep
the manuals with the machine. The owner or adminis-
trator of the machine shall offer all manuals and other
necessary information provided by the machine manu-
facturer regarding the daily inspection and maintenance
to each of the renters. If the machine is sold, the owner
or administrator must pass along the manuals and other
necessary information to the purchaser. The owner or
administrator of the machine shall also provide the
manufacturer’s maintenance information to the person
responsible for maintaining the machine.
If you have any questions, contact Hunan Sinoboom In-
telligent Equipment Co., Ltd..

© Mar. 2021 iv 1018RE&1218RE MaintenanceManual
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1018RE&1218RE MaintenanceManual 1-1 © Mar. 2021
1SPECIFICATIONS
MACHINE SPECIFICATIONS
Table 1-1 1018RE specifications
MEASURE 1018RE (METRIC) 3369RE (IMPERIAL)
DIMENSION
Max platform height 10 m 32ft 9.7in
Max working height 12 m 39ft 4.4in
Max horizontal reach 1.5 m 4ft 11.1in
Overall length (stowed, with/without
outriggers) 3.8 m/3.19 m 12ft 5.6in/10ft 5.6in
Overall width (stowed) 1.77 m 5ft 9.7in
Overall height (stowed, rails folded) 1.96 m 6ft 5.2in
Overall height (stowed, rails
unfolded) 2.59 m 8ft 6in
Wheelbase 2.28 m 7ft 5.8in
Wheel span 1.44 m 4ft 8.7in
Ground clearance 0.22 m 8.66in
Tire size (spec/type) 26×12-16.5/solid
Platform dimension (L × W × H) 2.8 m×1.6 m×1.1 m 9ft 2in×5ft 3in×3ft 7in
PERFORMANCE
Rated platform capacity 450 kg 992 lb
Max capacity of extension platform 140 kg 309 lb
Max. platform occupancy (indoor/
outdoor) 4P/2P
Drive speed (stowed) 0～6 km/h 0～3.7 mph
Drive speed (raised) 0～0.48 km/h 0～0.3 mph
Up time (no-load) 42s～52 s
Down time (no-load) 33s～43 s
Gradeability 35% (19°)
Max. allowable inclination (front-to-
back) 3°
Max allowable inclination (side-to-
side, outrigger retracted/extended) 2°/0.8°

© Mar. 2021 1-2 1018RE&1218RE MaintenanceManual
SPECIFICATIONS
MEASURE 1018RE (METRIC) 3369RE (IMPERIAL)
Max outrigger leveling (front-to-
back) 5.3° (front)/4.2° (back)
Max outrigger leveling (side-to-side) 11.7°
Turning radius (inside) 2.11 m 6ft 11in
Turning radius (outside) 4.6 m 15ft 1in
Max allowable side force (indoor/
outdoor) 400 N 90 lbf
Max operating noise 82 dB
POWER
Drive mode (drive×steer) 2WD×2WS
Hydraulic tank capacity 72 L 15.8 gal (UK)/19 gal (US)
Hydraulic system capacity (-
including tank) 90 L 19.8 gal (UK)/23.8 gal (US)
Hydraulic system pressure 24 MPa 3481 Psi
Battery specs (quantity × voltage,
capacity) 8×6V, 390Ah
System voltage 48 VDC
Control voltage 12 VDC
Charger (input voltage/output
current)
100～240 V AC/60 A
Lift motor (voltage/power) 48 V DC/8 kW
Drive motor (voltage/power) 29 V AC/3.56 kW
GROUND BEARING DATA
Max tire load 2400 kg 5291 lb
Tire contact pressure 630 KPa 91 Psi
Max outrigger load 2300 kg 5071 lb
Outrigger contact pressure 460 KPa 67 Psi
ENVIRONMENT
Max allowable wind speed (indoor/
outdoor)
0m/s (indoor)/12.5m/s (outdoor) 0 mph (indoor)/28 mph (outdoor)
Max allowable altitude 1000m 3280.8ft
Allowable ambient temperature
(lead-acid batteries) -10℃～40℃14℉～104℉
Allowable ambient temperature (-
lithium batteries) -20℃～40℃-4℉～104℉
Max allowable RH 90%

SPECIFICATIONS
1018RE&1218RE MaintenanceManual 1-3 © Mar. 2021
MEASURE 1018RE (METRIC) 3369RE (IMPERIAL)
Storage condition
Stored at -20℃to 50℃(-4℉to 122℉) in a well-ventilated environment
with 90% relative humidity (20℃[68℉]), and away from rain, sun,
corrosive gas, inflammables and explosives.
WEIGHT
Gross weight (with/without
outriggers) 4510kg/4050kg 9943 lb/8929 lb
Table 1-2 1218RE specifications
MEASURE 1218RE (METRIC) 4069RE (IMPERIAL)
DIMENSION
Max platform height 12.2 m 40ft 0.3in
Max working height 14.2 m 46ft 7.1in
Max horizontal reach 1.5 m 4ft 11.1in
Overall length (stowed, with/without
outriggers) 3.8 m/3.19 m 12ft 5.6in/10ft 5.6in
Overall width (stowed) 1.77 m 5ft 9.7in
Overall height (stowed, rails folded) 2.11 m 6ft 11.1in
Overall height (stowed, rails
unfolded) 2.75 m 9ft 0.3in
Wheelbase 2.28 m 7ft 5.8in
Wheel span 1.44 m 4ft 8.7in
Ground clearance 0.22 m 8.66in
Tire size (spec/type) 26×12-16.5/solid
Platform dimension (L × W × H) 2.8 m×1.6 m×1.1 m 9ft 2in×5ft 3in×3ft 7in
PERFORMANCE
Rated platform capacity 365 kg 805 lb
Max capacity of extension platform 140 kg 309 lb
Max. platform occupancy (indoor/
outdoor) 3P/2P
Drive speed (stowed) 0～6 km/h 0～3.7 mph
Drive speed (raised) 0～0.48 km/h 0～0.3 mph
Up time (no-load) 55～65 s
Down time (no-load) 40～50 s
Gradeability 35% (19°)
Max. allowable inclination (front-to-
back) 3°

© Mar. 2021 1-4 1018RE&1218RE MaintenanceManual
SPECIFICATIONS
MEASURE 1218RE (METRIC) 4069RE (IMPERIAL)
Max allowable inclination (side-to-
side, outrigger retracted/extended) 2°/0.8°
Max outrigger leveling (front-to-
back) 5.3° (front)/4.2° (back)
Max outrigger leveling (side-to-side) 11.7°
Turning radius (inside) 2.11 m 6ft 11in
Turning radius (outside) 4.6 m 15ft 1in
Max allowable side force (indoor/
outdoor) 400 N 90 lbf
Max operating noise 82 dB
POWER
Drive mode (drive×steer) 2WD×2WS
Hydraulic tank capacity 72 L 15.8 gal (UK)/19 gal (US)
Hydraulic system capacity (-
including tank) 95 L 20.9 gal (UK)/25.1 gal (US)
Hydraulic system pressure 24 MPa 3481 Psi
Battery specs (quantity × voltage,
capacity) 8×6V, 390Ah
System voltage 12 VDC
Control voltage 12 VDC
Charger (input voltage/output
current)
100～240 V AC/60 A
Lift motor (voltage/power) 48 V DC/8 kW
Drive motor (voltage/power) 29 V AC/3.56 kW
GROUND BEARING DATA
Max tire load 2400 kg 5291 lb
Tire contact pressure 630 KPa 91 Psi
Max outrigger load 2300 kg 5071 lb
Outrigger contact pressure 460 KPa 67 Psi
ENVIRONMENT
Max allowable wind speed (indoor/
outdoor)
0m/s (indoor)/12.5m/s (outdoor) 0 mph (indoor)/28 mph (outdoor)
Max allowable altitude 1000m 3280.8ft
Allowable ambient temperature
(lead-acid batteries) -10℃～40℃14℉～104℉
Allowable ambient temperature (-
lithium batteries) -20℃～40℃-4℉～104℉

SPECIFICATIONS
1018RE&1218RE MaintenanceManual 1-5 © Mar. 2021
MEASURE 1218RE (METRIC) 4069RE (IMPERIAL)
Max allowable RH 90%
Storage condition
Stored at -20℃to 50℃(-4℉to 122℉) in a well-ventilated environment
with 90% relative humidity (20℃[68℉]), and away from rain, sun,
corrosive gas, inflammables and explosives.
WEIGHT
Gross weight (with/without
outriggers) 5580kg/5110kg 12302 lb/11266 lb
Note:
a) The platform height plus the operator height (taken as 2m/6ft 7in) is the working height.
b) In different areas, hydraulic oil, engine oil, coolant, fuel and lubrication should be added in accordance with the
environmental temperature.
c) In cold weather, auxiliary devices are needed to start the machines.
d) The ground bearing data is approximate, not considering different options and only applicable when it is safe
enough.
e) The loads of persons, accessories, tools and materials are factored into the rated platform capacity.
MOTOR SPECIFICATIONS
Table 1-3 DC motor
Power 8 kW
Voltage 48 V
Torque 26.8 Nm
RPM 2850 r/min
Current 205 A
POWER SYSTEM
SPECIFICATIONS
Table 1-4
ITEM SPECIFICATION
Hydraulic Oil
Normal temperature region
(0℃~40℃[32℉~104℉]) L-HM46
Cold temperature region
(-25℃~25℃[-13℉~77℉]) L-HV32
High temperature region (＞40℃[104℉]) L-HM68
Extremely cold temperature region
(＜-30℃[-22℉]) Special program to be determined
Hydraulic Pump
Type Gear pump
Displacment（rated RPM=2500 r/min）24 L/min
Max drive pressure 24 MPa（3481 Psi）
Drive Reducer
Voltage 12 V

© Mar. 2021 1-6 1018RE&1218RE MaintenanceManual
SPECIFICATIONS
ITEM SPECIFICATION
Speed ratio 64.08：1
Power 1 kW
Fuction Manifold
System relief valve pressure 24 MPa（3481 Psi）
Lift relief valve pressure 19.5 MPa（2828 Psi）
Steer relief valve pressure 11 MPa（1595.4 Psi）
Return Filter
Return filter bypass pressure 0.25 MPa（36.3 Psi）
NOTICE
The factory-filled hydraulic oil can be selected to suit the customer’s demand. Do not intermix different types of
hydraulic oil.
HYDRAULIC HOSE AND
FITTING SPECIFICATIONS
HYDRAULIC HOSE TORQUE
Hydraulic hoses must be torqued to the following specifications.
Table 1-5 Hydraulic Hose Torque
METRIC THREAD L (LIGHT-DUTY) S (HEAVY-DUTY)
M12 × 1.5 19 ± 1 Nm (14 ± 1 ft-lb)
M14 × 1.5 26 ± 2 Nm (19 ± 2 ft-lb)
M16 × 1.5 40 ± 3 Nm (30 ± 2 ft-lb)
M18 × 1.5 50 ± 4 Nm (37 ± 3 ft-lb)
M20 × 1.5 - 60 ± 4 Nm (44 ± 3 ft-lb)
M22 × 1.5 70 ± 5 Nm (52 ± 4 ft-lb) -
M24× 1.5 - 85 ± 6 Nm (63 ± 4 ft-lb)
M26 × 1.5 90 ± 6 Nm (66 ± 4 ft-lb) -
M30 × 2 120 ± 8 Nm (89 ± 6 ft-lb) 140 ± 10 Nm (103 ± 7 ft-lb)
M36 × 2 150 ± 12 Nm (111 ± 9 ft-lb) 180 ± 12 Nm (133 ± 9 ft-lb)
M42 × 2 - 260 ± 16 Nm (192 ± 12 ft-lb)
M45 × 2 240 ± 15 Nm (177 ± 11 ft-lb) -
M52 × 2 250 ± 16 Nm (184 ± 12 ft-lb) 280 ± 18 Nm(207 ± 13 ft-lb )

SPECIFICATIONS
1018RE&1218RE MaintenanceManual 1-7 © Mar. 2021
HYDRAULIC FITTING TORQUE
Hydraulic fittings with metric thread must be torqued to the following specifications.
Table 1-6 Hydraulic Fitting Torque – Metric
THREAD SIZE
INSTALLED INTO
ALUMINUM INSTALLED INTO STEEL
ED, O-RING + CIRCLIP ED, O-RING + CIRCLIP O-RING
L (LIGHT-DUTY)
M10×1 18 ± 1 Nm(13 ± 1 ft-lb ) 20 ± 2 Nm (15 ± 2 ft-lb) 18 ± 1 Nm (13 ± 1 ft-lb)
M12×1.5 30 ± 2 Nm (22 ± 2 ft-lb) 35 ± 2 Nm (26 ± 2 ft-lb) 30 ± 2 Nm (22 ± 2 ft-lb )
M14×1.5 42 ± 3 Nm (31 ± 2 ft-lb) 48 ± 4 Nm (35 ± 3 ft-lb ) 35 ± 2 Nm (26 ± 2 ft-lb)
M16×1.5 55 ± 4 Nm (41 ± 3 ft-lb) 60 ± 4 Nm (44 ± 3 ft-lb) 40 ± 3 Nm (30 ± 3 ft-lb)
M18×1.5 75 ± 5 Nm (55 ± 4 ft-lb) 75 ± 5 Nm (55 ± 4 ft-lb) 45 ± 3 Nm (33 ± 4 ft-lb)
M22×1.5 90 ± 6 Nm (66 ± 4 ft-lb) 130 ± 8 Nm (96 ± 6 ft-lb) 60 ± 4 Nm(44 ± 3 ft-lb )
M27×2 120 ± 8 Nm (89 ± 6 ft-lb) 185 ± 12 Nm (136 ± 9 ft-lb) 100 ± 7 Nm (74 ± 5 ft-lb)
M30×2 140 ± 8 Nm (103 ± 6 ft-lb) 245 ± 15 Nm (181 ± 11 ft-lb) 135 ± 8 Nm (100 ± 6 ft-lb)
M33×2 180 ± 10 Nm (133 ± 7 ft-lb) 320 ± 20 Nm (236 ± 15 ft-lb) 160 ± 10 Nm(118 ± 7 ft-lb )
M42×2 240 ± 15 Nm (177 ± 11 ft-lb) 450 ± 25 Nm (332 ± 18 ft-lb) 210 ± 13 Nm (155 ± 10 ft-lb)
M48×2 280 ± 20 Nm (207 ± 15 ft-lb) 540 ± 30 Nm (398 ± 22 ft-lb) 260 ± 15 Nm (192 ± 11 ft-lb)
S (HEAVY-DUTY)
M12×1.5 33 ± 2 Nm (24 ± 2 ft-lb) 43 ± 3 Nm (32 ± 2 ft-lb) 35 ± 2 Nm (26 ± 2 ft-lb)
M14×1.5 42 ± 3 Nm (31 ± 2 ft-lb) 50 ± 4 Nm (37 ± 3 ft-lb) 45 ± 3 Nm (33 ± 2 ft-lb)
M16×1.5 55 ± 4 Nm (41 ± 3 ft-lb) 75 ± 5 Nm (55 ± 4 ft-lb) 55 ± 4 Nm (41 ± 3 ft-lb)
M18×1.5 75 ± 5 Nm (55 ± 4 ft-lb) 95 ± 6 Nm (70 ± 4 ft-lb) 70 ± 5 Nm (52 ± 4 ft-lb)
M22×1.5 90 ± 6 Nm (66 ± 4 ft-lb) 140 ± 8 Nm(103 ± 6 ft-lb ) 100 ± 10 Nm (74 ± 7 ft-lb)
M27×2 120 ± 8 Nm (89 ± 6 ft-lb) 185 ± 12 Nm (136 ± 9 ft-lb) 160 ± 10 Nm (118 ± 7 ft-lb)
M30×2 140 ± 8 Nm (103 ± 6 ft-lb) 245 ± 15 Nm (181 ± 11 ft-lb) 210 ± 13 Nm (155 ± 10 ft-lb)
M33×2 180 ± 10 Nm (133 ± 7 ft-lb) 320 ± 20 Nm (236 ± 15 ft-lb) 260 ± 15 Nm (192 ± 11 ft-lb)
M42×2 240 ± 15 Nm (177 ± 11 ft-lb) 450 ± 25 Nm (332 ± 18 ft-lb) 330 ± 20 Nm (243 ± 15 ft-lb)
M48×2 280 ± 20 Nm (207 ± 15 ft-lb) 540 ± 30 Nm (398 ± 22 ft-lb) 420 ± 25 Nm (310 ± 18 ft-lb)
Hydraulic fittings with British Standard Pipe (BSP) thread) must be torqued to the following specifications.

© Mar. 2021 1-8 1018RE&1218RE MaintenanceManual
SPECIFICATIONS
Table 1-7 Hydraulic Fitting Torque – British Standard Pipe (BSP)
THREAD SIZE
INSTALLED INTO
ALUMINUM INSTALLED INTO STEEL
ED, O-RING + CIRCLIP ED, O-RING + CIRCLIP O-RING
L (LIGHT-DUTY)
G1/8A 20 ± 1 Nm (15 ± 1 ft-lb) 20 ± 1 Nm (15 ± 1 ft-lb) -
G1/4A 35 ± 2 Nm (26 ± 2 ft-lb) 40 ± 2 Nm (30 ± 2 ft-lb) -
G3/8A 50 ± 3 Nm (37 ± 2 ft-lb) 75 ± 5 Nm (55 ± 2 ft-lb) -
G1/2A 75 ± 5 Nm (55 ± 2 ft-lb) 95 ± 6 Nm (70 ± 4 ft-lb) -
G3/4A 120 ± 8 Nm (89 ± 6 ft-lb) 185 ± 12 Nm (136 ± 9 ft-lb) -
G1A 180 ± 10 Nm (133 ± 7 ft-lb) 320 ± 20 Nm (236 ± 15 ft-lb) -
G1-1/4A 240 ± 15 Nm (177 ± 11 ft-lb) 450 ± 25 Nm (332 ± 18 ft-lb) -
G1-1/2A 280 ± 20 Nm (207 ± 15 ft-lb) 540 ± 30 Nm (398 ± 22 ft-lb) -
S (HEAVY-DUTY)
G1/4A 40 ± 3 Nm (30 ± 2 ft-lb) 43 ± 3 Nm (32 ± 2 ft-lb) -
G3/8A 55 ± 3 Nm (41 ± 2 ft-lb) 85 ± 5 Nm (63 ± 4 ft-lb) -
G1/2A 80 ± 5 Nm (59 ± 4 ft-lb) 120 ± 8 Nm (89 ± 6 ft-lb) -
G3/4A 120 ± 8 Nm (89 ± 6 ft-lb) 185 ± 12 Nm (136 ± 9 ft-lb) -
G1A 180 ± 10 Nm (133 ± 7 ft-lb) 320 ± 20 Nm (236 ± 15 ft-lb) -
G1-1/4A 240 ± 15 Nm (177 ± 11 ft-lb) 450 ± 25 Nm (332 ± 18 ft-lb) -
G1-1/2A 280 ± 20 Nm (207 ± 15 ft-lb) 540 ± 30 Nm (398 ± 22 ft-lb) -
Hydraulic fittings with Unified Thread Standard (UNC/UNF) thread must be torqued to the following specifications.
Table 1-8 Hydraulic Fitting Torque – Unified Thread Standard (UNC/UNF)
THREAD SIZE
INSTALLED INTO
ALUMINUM INSTALLED INTO STEEL
O-RING O-RING
L (LIGHT-DUTY)
7/16-20 21 ± 2 Nm (15 ± 2 ft-lb) 21 ± 2 Nm (15 ± 2 ft-lb)
9/16-18 34 ± 2 Nm (25 ± 2 ft-lb) 35 ± 2 Nm (26 ± 2 ft-lb)
11/16-12 40 ± 3 Nm (30 ± 2 ft-lb) 50 ± 4 Nm (37 ± 3 ft-lb)
3/4-16 50 ± 3 Nm (37 ± 2 ft-lb) 65 ± 4 Nm (48 ± 3 ft-lb)
7/8-14 75 ± 5 Nm (55 ± 4 ft-lb) 110 ± 8 Nm (81 ± 6 ft-lb)
1-1/16-12 110 ± 8 Nm (81 ± 6 ft-lb) 140 ± 10 Nm (103 ± 7 ft-lb)
1-5/16-12 160 ± 10 Nm (118 ± 7 ft-lb) 210 ± 15 Nm (155 ± 11 ft-lb)