Sinoboom TB28J Plus User manual

TB28J Plus/TB910J Plus
Operation
Manual
Part No.505070100002
Rev: C
Nov. 2022
GTJZ
0608E (2132E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
长沙市宁乡高新技术产业园区金洲大道东
128 号
0731-87116111 hr@sinoboom . c om . cn ww w .sinoboom . c om . cn
Al w ays F or B e t t er A cc ess Solution s
我们一直在追求新的高 度
尺寸 ：
210×285mm
20mm
20mm
产品说明书
PRODU C T MAN U AL

Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.
For disposal, please follow your nation regulation.

Please contact us:
Website : www.sinoboom.com
E-mail : [email protected]
Sales Tel : [phone]
Service Tel : [phone]
Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code : 410600
Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved
The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Manual revision history:
REV DATE DESCRIPTION REMARK
AApr. 2021 Original issue of the manual
B Jun. 2022 Updated manual, added WEICHAI and Yuchai
engine information
C Nov. 2022 Updated manual, implemented the BS EN 280-
1:2022 standard requirements, revised the logic
description of drive speed select switch, etc.

APPLICATION
Use the following table to identify the specific serial number for models included in this manual. Check
the model of your machine before consulting the manual, and then use the correct manual according to
the serial number of the model. See the nameplate on your machine to identify the model and serial
number. (See of the Operation Manual for details.)
Model
Trade Identification
Serial No.
Metric Imperial
TB28J Plus TB28J Plus TB910J Plus From 0507000513 to present
NOTE:
•Product model is applied in product nameplate for distinction of products of different main
parameters.
•Product trade identification is applied in marketing and machine decals for distinction of products of
different main parameters, and can be classified as metric type and imperial type: The metric trade
identification is applicable to machines for countries/regions using metric system or as specially
required by customers; The imperial trade identification is applicable to the machines for countries/
regions using imperial system or as specially required by customers.

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STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as Sinoboom) will upload the
latest product manual information to the website www. sinoboom. com as soon as possible. However,
due to continuous product improvement, the information in this manual is subject to change without prior
notice.
This manual covers the basic parts information of one or more products. Therefore, please use this
manual according to your needs. If you find problems in the manual or have suggestions for improve-
ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as
possible.
Feel free to consult and download the Operation Manual,Maintenance Manual and Parts Manual of the
products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
All of the above are registered trademarks of Hunan Si-
noboom Intelligent Equipment Co., Ltd..

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TB28J Plus Operation Manual i© Nov. 2022
TABLE OF CONTENTS
Introduction ............................. iii
1 Machine Specifications ........ 1-1
2 Machine Components .......... 2-1
3 Safety............................... 3-1
Safety Definitions . . . . . . . . .. . . . . . . . . . . . 3-1
Reporting Accidents. . . . . . . . . . . . . . . . . . . 3-1
Electrocution Hazards. . . . . . . . . . . . . . . . . 3-2
Tipping Hazards and Rated Load . . . . . 3-2
Jobsite Hazards . . . . . . . . . . . . . . . . . . . . . . . 3-4
Unsafe Operation Hazards. . . . . . . . . . . . 3-6
FallHazards...........................3-7
Collision Hazards . . . . . . . . . . . . . . . . . . . . . 3-7
Crush Hazards . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Explosion and Fire Hazards. . . . . . . . . . . 3-9
Damaged Machine Hazards . . . . . . . . . . 3-9
Bodily Injury Hazards . . . . . . . . . . . . . . . . . 3-9
Battery Hazards . . . . . . . . . . . . . . . . . . . . . .3-10
Hydraulic Hazards . . . . . . . . . . . . . . . . . . .3-12
Welding and Polishing Requirements3-12
After Using the Machine. . . . . . . . . . . . . .3-12
4 Jobsite Inspection............... 4-1
5 Pre-operation Inspection ...... 5-1
Tips for Conducting a Pre-operation
Inspection.............................5-1
Conducting a Pre-operation
Inspection.............................5-2
Inspecting Parts . . . . . . . . . . . . . . . . . . . . . . . 5-2
Inspecting Entire Machine . . . . . . . . . . . . 5-2
Inspect Hydraulic Oil Level . . . . . . . . . . . . 5-2
Inspecting Fuel Level . . . . . . . . . . . . . . . . . 5-3
Inspecting Engine Oil Level . . . . . . . . . . . 5-4
Inspecting Coolant Level （water-
cooled engine）.......................5-5
Inspecting the Battery . . . . . . . . . . . . . . . . . 5-6
6 Pre-operation Function Test .. 6-1
Preparing for a Pre-operation
Function Test. . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Testing the Ground Controller . . . . . . . . . 6-1
Testing the Platform Controller . . . . . . . . 6-7
Testing the Drive Speed. . . . . . . . . . . . . .6-14
Testing the Emergency Lowering
Function..............................6-14
Testing the Tilt Protection System. . . .6-15
Testing the Envelope Restriction . . . . .6-15
Testing the Weighing System . . . . . . . .6-16
7 Operating the Machine ......... 7-1
Stability................................7-1
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . 7-3
Emergency Lowering . . . . . . . . . . . . . . . . . 7-4
Emergency Operating. . . . . . . . . . . . . . . . . 7-4
Emergency Towing/Dragging . . . . . . . . . 7-4
Operation from Ground . . . . . . . . . . . . . . . 7-5
Operation from Platform . . . . . . . . . . . . . . 7-6
Driving on a Slope. . . . . . . . . . . . . . . . . . . . . 7-7
8 Transporting and Lifting the
Machine........................... 8-1
Lifting the Machine with a Crane . . . . . . 8-2
Transporting the Machine . . . . . . . . . . . . . 8-2
9 Maintenance ...................... 9-1
Conducting a Pre-delivery Inspection . 9-2
Following a Maintenance Schedule . . . 9-2
Completing a Repair & Inspection
Report.................................9-3
Major Modification and Repair Record 9-6
10 Decals/Nameplates
Inspection ....................... 10-1
Decals/Nameplates (GB) . . . . . . . . . .10-2

© Nov. 2022 ii TB28J Plus Operation Manual
Decals/Nameplates (CE-Metric) . . .10-5
Decals/Nameplates (CE-Imperial) .10-8
Decals/Nameplates (ANSI) . . . . . . .10-11
Decals/Nameplates (CSA). . . . . . . 10-14
Appendix 1: Symbols and
Description.......................A-1
Appendix 2: Prepare the Work
Record Before Delivery ....... A-3
Appendix 3: Repair & Inspection
Report .............................A-5
Appendix 4: Major Modification
and Repair Record ............. A-9

TB28J Plus Operation Manual iii © Nov. 2022
INTRODUCTION
Thank you for choosing and using the machinery of
Hunan Sinoboom Intelligent Equipment Co., Ltd. Al-
ways read, understand and become familiar with the
operation requirements of the machine and its associ-
ated safety procedures before operating, maintaining
and repairing the machine. Operating the machine with-
out becoming familiar with its specific operation require-
ments and safety procedures poses serious risks.
Operators who follow safety rules and operate the ma-
chine carefully and effectively will prevent personal in-
jury, property loss and accidents.
Use this machine only to transport tools to work loca-
tions and for performing tasks on the work platform. Op-
erators must be competent and must obtain training to
carefully use the machine and follow safety procedures.
Only trained and authorized personnel may operate the
machine.
This manual guides the operator in operating and using
the machine. The operator is responsible for reading,
understanding and implementing the operation and
safety procedures in this manual and for following the
manufacturer’s instructions before beginning any work.
Read, understand and follow all safety rules and oper-
ating instructions. The operator must also consider the
machine’s uses and limitations and the conditions at
the jobsite before using this machine. Strictly following
all safety requirements in this manual is critical.
Consider this manual a part of the machine, along with
Maintenance Manual and Parts Manual, and always
keep the manuals with the machine. The owner or ad-
ministrator of the machine shall offer all manuals and
other necessary information provided by the machine
manufacturer regarding the daily inspection and main-
tenance to each of the renters. If the machine is sold,
the owner or administrator must pass along the man-
uals and other necessary information to the purchaser.
The owner or administrator of the machine shall also
provide the manufacturer’s maintenance information to
the person responsible for maintaining the machine.
If you have any questions, contact Hunan Sinoboom In-
telligent Equipment Co., Ltd..

© Nov. 2022 iv TB28J Plus Operation Manual
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TB28J Plus Operation Manual 1-1 © Nov. 2022
1MACHINE SPECIFICATIONS
Table 1-1 TB28J Plus specifications
MEASURE TB28J PLUS (METRIC) TB910J PLUS (IMPERIAL)
DIMENSION
Max platform height 27.6 m 90 ft 7 in
Max working height 29.6 m 97 ft 1 in
Max horizontal reach (restricted/
unrestricted) 18 m/19.9 m 59 ft 9 in/65 ft 3 in
Max horizontal working envelope
(restricted/unrestricted) 18.6 m/20.5 m 61 ft/67 ft 3 in
Overall length (stowed) 12.5 m 41 ft 0 in
Overall length (transport) 10.25 m 33 ft 8 in
Overall width (stowed) 2.49 m 8 ft 2 in
Overall width (transport) 2.49 m 8 ft 2 in
Overall height (stowed) 2.88 m 9 ft 5 in
Overall height (transport) 2.96 m 9 ft 9 in
Wheelbase 3.0 m 9 ft 10 in
Ground clearance 0.46 m 1 ft 6 in
Tire size (spec / type)
385/65D22.5 (foam-filled)
385/65-24/10 (solid)
15-625 (foam-filled)
Platform dimension (L×W×H)
Options
1.45×0.85×1.1 m
1.83×0.85×1.1 m
2.44×0.91×1.1 m
Options
4ft 9in×2ft 9in×3ft 7in
6ft×2ft 9in×3ft 7in
8ft×3ft×3ft 7in
PERFORMANCE
Rated platform capacity (restricted/
unrestricted) 454kg/300kg 1000 lb/661 lb
Max platform occupancy (restricted/
unrestricted) 3P/2P
Turntable rotation/continuity 360°/continuous
Platform rotation 160°
Max driving speed (stowed) 4.8 km/h 3.0 mph
Max driving speed (raised) 0.8 km/h 0.49 mph
Drive mode (drive×steer) 4WD×2WS
Gradeability 45%/24°

© Nov. 2022 1-2 TB28J Plus Operation Manual
MACHINE SPECIFICATIONS
Table 1-1 TB28J Plus specifications (continued)
MEASURE TB28J PLUS (METRIC) TB910J PLUS (IMPERIAL)
Turntable tail-swing 1.45 m 4 ft 9 in
Max allowable inclination 5°
Turning radius (inside) 3.65 m 12 ft
Turning radius (outside) 6.91 m 22 ft 8 in
Max allowable side force 400N 90 lbf
Max operating noise level 82 dB
IP rating IP65
POWER
Engine (rated power, emission)
Cummins QSF2.8t3TC72 (54kW, 2400rpm, China Phase 3)
Deutz TD2.9 L4 (55.4kW, 2600rpm, EU Phase 5, EPA T4)
Deutz TD2011 L04i (55.4kW, 2400rpm, EPA T3)
WEICHAI WP3.2G50E433 (36.8kW, 2500rpm, China Phase 4)
Yuchai YCF3050-T420-3040G1 (36.8kW, 2200rpm, China Phase 4)
Hydraulic tank capacity 180 L 39.6 gal (UK)/47.6 gal (US)
Oil capacity of hydraulic tank 150 L 33.0 gal (UK)/42.3 gal (US)
Fuel tank capacity 160 L 35.2 gal (UK)/39.6 gal (US)
Hydraulic system pressure 28 MPa 4061 psi
Battery (voltage, capacity) 12V, 220 Ah
System voltage 12 VDC
Control voltage 12 VDC
GROUND BEARING DATA
Max wheel load 8920 kg 19665 lb
Pressure against ground 770 kPa 111.7 Psi
ENVIRONMENT
Max allowable wind speed 12.5 m/s 28 mph
Max allowable altitude 1000 m 3280 ft
Allowable ambient temperature
(lead-acid battery)
-10℃～40℃14℉～104℉
Allowable ambient temperature (-
lithium battery)
-20℃～40℃-4℉～104℉
Max allowable RH 90%
Storage environment
Stored at -20℃to 50℃(-4℉to 122℉) in a well-ventilated environment
with 90% relative humidity (20℃[68℉]), and away from rain, sun,
corrosive gas, inflammables and explosives.
WEIGHT

MACHINE SPECIFICATIONS
TB28J Plus Operation Manual 1-3 © Nov. 2022
Table 1-1 TB28J Plus specifications (continued)
MEASURE TB28J PLUS (METRIC) TB910J PLUS (IMPERIAL)
Gross weight (unladen) 17000 kg 37479 lb
Note:
a) The working height plus the operator height (taken as 2m/6ft 7in) is the platform height.
b) The ground bearing data is approximate value, not factoring different options, thus it is applicable only in adequately safe
conditions.
c) In different areas, hydraulic oil, engine oil, coolant, fuel and lubricant should be added in accordance with the environmental
temperature.
d) In cold weather, auxiliary devices are needed to start the machine.
e) The platform capacity includes the loads of occupants, attachments, tools and other objects.
f) The total vibration value of the platform does not exceed 2.5m/s², and the maximum root-mean-square value of the weighted
acceleration of the entire machine does not exceed 0.5m/s².

© Nov. 2022 1-4 TB28J Plus Operation Manual
MACHINE SPECIFICATIONS
TB28J Plus range of motion
Restricted Unrestricted

TB28J Plus Operation Manual 2-1 © Nov. 2022
2MACHINE COMPONENTS
Figure 2-1
1
2
3
4
5
6
7
8
9
10
1112
13
14
15
16
17
18
19
20
21
22
23
24
25
26
32
31
30
2827
29
35
33
36
37
34

© Nov. 2022 2-2 TB28J Plus Operation Manual
MACHINE COMPONENTS
Table 2-1
1. Platform 14. Hydraulic tank 27. AC power outlet (optional)
2. Jib boom clylinder 15. Ground controller 28. Manual storage container (optional)
3. Jib boom 16. Oscillate cylinder 29. Footswitch
4. Upper leveling cylinder 17. Front wheel 30. Platform controller
5. Second telescopic boom 18. Steer link 31. Work light (optional)
6. First telescopic boom 19. Steer cylinder 32. Limit device (optional)
7. Base boom 20. Power plug 33. Turntable cover, LH
8. Cable track 21. Rear wheel 34. Battery
9. Main lift cylinder 22. Drive reducer 35. Slewing mechanism
10. Lower leveling cylinder 23. Drive motor 36. Engine
11. Flash beacon 24. Chassis assembly 37. Power-off switch
12. Counterweight 25. Turntable assembly
13. Fuel tank 26. Turntable cover, RH
Machine positions
Stowed position:
Boom lowers and retracts in place.
Non-operating position:
Boom Main boom rises to a position without exceeding 15° above the horizontal plane, and extends not exceeding
1.2m (3.9 ft).
Operating/raised position:
Main boom rises to a position exceeding 15° above the horizontal plane, or extends beyond 1.2m (3.9 ft).

TB28J Plus Operation Manual 3-1 © Nov. 2022
3SAFETY
Read, understand and comply with the safety rules and
regulations of your workplace and your government.
Before using the machine,ensure the operator is
properly trained and qualified in safely operating the
machine. The training includes but is not limited to：
•Warning and instruction decals on the machine
•Pre-operation inspection
•Any factors that may affect the machine stability
•Common hazards and countermeasures
•Jobsite inspection
•Functions of all controls and associated knowledge,
including emergency control.
•Personal protection equipment that suits the task,
workplace and environment.
•Safety operation
•Transporting the machine
•Measures against unauthorized use
•Operating instructions
Understand that as the operator you have the
responsibility and right to shut down the machine in
case of failure with the machine or other emergency at
your workplace.
NOTICE
People suffering from heart disease, hypertension,
epilepsy and other diseases and people who fear
heights must never operate or use this machine.
Also, people who have alcohol or drugs in their
system, or experience excessive fatigue or
depression, are prohibited from operating or using
this machine.
SAFETY DEFINITIONS
This safety alert symbol appears with
most safety statements. It means
attention, become alert, your safety is
involved! Please read and abide by the
message that follows the safety alert
symbol.
Indicates a hazardous situation that, if not
avoided, will result in death or serious injury.
Indicates a hazardous situation that, if not
avoided, could result in death or serious injury.
Indicates a hazardous situation that, if not
avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation that can cause damage to the
engine, personal property and/or the environment, or
cause the equipment to operate improperly.
NOTE: Indicates a procedure, practice or condition that
should be followed in order for the engine or
component to function in the manner intended.
REPORTING ACCIDENTS
In case of any accident involving the machine of Hunan
Sinoboom Intelligent Equipment Co., Ltd., notify Hunan
Sinoboom Intelligent Equipment Co., Ltd. immediately,
even if no personal injury or property damage occurs in
the accident. Contact Hunan Sinoboom Intelligent
Equipment Co., Ltd. by telephone and provide all nec-
essary details. Failure to notify the manufacturer within
48 hours of the incident involving the machine of Hunan
Sinoboom Intelligent Equipment Co., Ltd. may void the
product's warranty.
NOTICE
Thoroughly inspect the machine and all its functions
after any accident. Make sure to test it first from the
ground controller and then from the platform control-
ler. Ensure the machine's lifting height does not ex-
ceed 3 m (9.8 ft) until all damage has been repaired
and all controllers operate properly.

© Nov. 2022 3-2 TB28J Plus Operation Manual
SAFETY
ELECTROCUTION
HAZARDS
NOTE: This machine is not insulated and does not
have an electric shock protection function.
All operators and managers shall comply with national
or local regulations regarding the minimum safe
distance of live conductors above the ground. In the
absence of such requirements, operators and
managers should follow the minimum safety distance
requirements in Table 3-1 Minimum Safe Distance,
page 3-2.
ELECTRICAL SHOCK HAZARDS
• Always maintain a safe distance
from power lines and electrical
equipment in accordance with
applicable government
regulations and see Table 3-1
Minimum Safe Distance, page 3-2.
• Consider platform and boom
movement, wire swinging or
drooping, beware of strong winds
or gusts, and do not operate the
machine when there is lightning
or heavy rain.
• If the machine comes into contact
with live wires, keep away from
the machine. Personnel on the
ground or on the platform must
not touch or operate the machine
until the power is switched off.
• Do not use the machine as a
ground wire during welding and
polishing operations.
Table 3-1 Minimum Safe Distance
Voltage
(Phase to Phase, kV)
Minimum Safe Distance
(m/ft)
0-50 3.05 (10)
50-200 4.60 (15)
200-350 6.10 (20)
350 -500 7.62 (25)
500 -750 10.67 (35)
750 -1000 13.725 (45)
TIPPING HAZARDS AND
RATED LOAD
Max rated platform capacity:
Table 3-2
TB28J Plus
Metric 300kg (unrestricted/2 people & tools)
454kg (restricted/3 people & tools)
Imperial 661 lb (unrestricted/2 people & tools)
1000 lb (restricted/3 people & tools)