
© Mar. 2022 ii GTJZ0612E&0812E&1012E&1212E Maintenance Manual
5 Maintenance ...................... 5-1
Conducting a Pre-delivery Inspection . 5-1
Following a Maintenance Schedule . . . 5-2
Completing a Repair & Inspection
Report.................................5-2
Major Modification and Repair Record 5-5
Checklist A Procedures . . . . . . . . . . . . . . . 5-6
A-1 Inspect All Manuals. . . . . . . . . . . . . 5-6
A-2 Inspect All Decals . . . . . . . . . . . . . . 5-6
A-3 Inspect Damaged, Loose or
LostParts...........................5-6
A-4 Inspect Hydraulic Oil Level . . . . . 5-7
A-5 Inspect Hydraulic Oil Leakage. . 5-7
A-6 Functional Tests . . . . . . . . . . . . . . . . 5-7
A-7 Inspect the Battery Level . . . . . . . 5-9
A-8 Perform Maintenance After 30
Days...............................5-10
Checklist B Procedures . . . . . . . . . . . . . .5-10
B-1 Inspect Electric Wires . . . . . . . . .5-10
B-2 Inspect Rim, Tire and
Fasteners..........................5-10
B-3 Inspect Battery . . . . . . . . . . . . . . . . 5-11
B-4 Inspect Hydraulic Oil . . . . . . . . . .5-12
B-5 Inspect Air filter of Hydraulic
Tank ...............................5-13
B-6 Inspect Brake Manual Release
Function ...........................5-13
B-7 Inspect Emergency Lowering
Function ...........................5-14
B-8 Test Braking Device . . . . . . . . . . .5-15
B-9 Test Full Lift/Lower Time . . . . . .5-15
B-10 Test Drive Speed. . . . . . . . . . . . .5-15
B-11 Inspect the Tilt Protection
Function ...........................5-16
B-12 Inspect Pothole Guards . .. . . .5-17
Checklist C Procedures . . . . . . . . . . . . . .5-18
C-1 Replace Hydraulic Oil Tank Air
Filter ...............................5-18
C-2 Inspect Platform Weighing
System (optional) . . . . . . .. . . . . . . . . . .5-18
C-3 Inspect Up Limit Switch . . . . . . .5-19
C-4 Inspect Staged Lowering . . . . . .5-19
C-5 Inspect Carbon Brush of Motor5-20
Checklist D Procedures . . . . . . . . . . . . . .5-20
D-1 Inspect Scissor Arm
Installation Bearing . . . . . . . . . . . . . . . .5-20
D-2 Inspect Chassis Slider . . . . . . . .5-20
D-3 Replace Return Oil Filter
Element............................5-21
D-4 Replace Hydraulic Oil . . . . . . . . .5-21
6 Repair............................... 6-1
Platform Components . . . . . . . . . . . . . . . . . 6-1
Platform Controller. . . . . . . . . . . . . . . . . . 6-1
Platform.............................6-1
Extension Platform . . . . . . . . . . . . . . . . . 6-2
Scissor Components . . . . . . . . . . . . . . . . . . 6-2
Scissor Arm Assembly. . . . . . . . . . . . . . 6-2
Lift Cylinder . . . . . . . . . . . . .. . . . . . . . . . . . 6-3
Chassis Components . . . . . . . . . . . . . . . . . 6-3
Tires and Rims. . . . . . . . . . . . . . . . . . . . . . 6-3
Reducer & Drive Motor . . . . . . . . . . . . . 6-4
Front Wheel Bracket . . . . . . . . . . . . . . . . 6-5
Removing Steer Cylinder . . . . . . . . . . . 6-5
Battery..............................6-5
Hydraulic System . . . . . . . . .. . . . . . . . . . . . 6-6
Layout of Hydraulic Elements. . . . . . . 6-6
Hydraulic Valves . . . . . . . . . . . . . . . . . . . . 6-6
Regulating Hydraulic Valve
Pressure...........................6-10
Adjusting the Emergency Lowering
Handle.............................6-11
Hydraulic Symbols . . . . . . . . . . . . . . . . . 6-11
Hydraulic Schematic Diagram . . . . .6-13
Electrical System. . . . . . . . . . . . . . . . . . . . .6-15
Use and Maintenance of Battery. . .6-15
Charger Troubleshooting . . . . . . . . . .6-17
Sinoboom Control System . . . . . . . . .6-17