Sinoboom GTJZ1412E User manual

GTJZ1414E&1412E&1412E Plus Parts
Manual
GTJZ1412E/1412E/4647E
GTJZ1414E/1414E/4655E
1412E Plus/4647E Plus
Parts
Manual
Part No.501050120002
Rev: B
Sep 2021
GTJZ
0608E (2132E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
长沙市宁乡高新技术产业园区金洲大道东
128 号
0731-87116111 hr@sinoboom . c om . cn ww w .sinoboom . c om . cn
Al w ays F or B e t t er A cc ess Solution s
我们一直在追求新的高 度
尺寸 ：
210×285mm
20mm
20mm
产品说明书
PRODU C T MAN U AL

Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.

Please contact us:
Website :www.sinoboom.com
E-mail :[email protected]
Sales Tel :[phone]
Service Tel :[phone]
Address :No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code :410600
Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved
The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Manual revision history：
REV DATE DESCRIPTION REMARK
AAug, 2020 Original issue of the manual
BSep,2021 Updated the manual

APPLICATION
Use the following table to identify the specific serial number for models included in this
manual. Check the model of your machine before consulting the manual, and then use
the correct manual according to the serial number of the model. See the nameplate on
your machine to identify the model and serial number. (See Decals section of this
manual for details.)
MODELS
Trade identification
SERIAL NO.
Metric Imperial
GTJZ1412E 1412E 4647E From 0104700150 to present
GTJZ1414E 1414E 4655E From 0105000250 to present
1412E Plus 1412E Plus 4647E Plus From 0106003018 to present
NOTE:
•Product model is applied in product nameplate for distinction of products of different main
parameters.
•Product trade identification is applied in marketing and machine decals for distinction of
products of different main parameters, and can be classified as metric type and imperial
type: The metric type of trade identification is applicable to machines for countries/regions
using metric system or as specially required by customers; The imperial type of trade
identification is applicable to the machines for countries/regions using imperial system or
as specially required by customers.

STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as
Sinoboom) will upload the latest product manual information to the website www.
sinoboom. com as soon as possible. However, due to continuous product
improvement, the information in this manual is subject to change without prior notice.
This manual covers the basic parts information of one or more products. Therefore,
please use this manual according to your needs. If you find problems in the manual or
have suggestions for improvement, feel free to share your feedback with Sinoboom,
and we will address these issues as soon as possible.
Feel free to consult and download the Operation Manual,Maintenance Manual and
Parts Manual of the products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation
of the manual.

GENERAL INFORMATION
The special meanings expressed in the illustrations and tables in this manual are
explained as follows：
Add "-1, -2, -3…" after the number to represents an options (one multiple choice),
such as choose 4-1 and 4-2 according to specific needs.
Add "lowercase a, b, c…" after the number to indicate by a variety of components,
such as 4a, 4b, 4c and 4d composition 4.
"A,B,C..." in figure indicates the same parts in many places, and the same place is
indicated by the same symbol.
The diagram indicated by the lead is a local enlargement or a local illustration.
4-1b
4-2b
1
4-2a
4-1d
4-2d
7
4-1a
5
2
8
3
9
6
4-1c
4-2c
10
11
12
1 215020000110 4 Screw M5×12-A2-70 GB/T 818
No. Part No. Qty. Description
2 215040000003 4 Washer 5-A2-70 GB/T 93
3 203990000003 4 Guard
5 203050000038 2
LED light, beacon
4 101053063017 Options, Level sensor installation
4-1a 203150000066 1 Level sensor
4-1b 215010000049 3
Bolt M6×12-A2-70 GB/T 5783
4-1c 215040000004 3
Washer 6-A2-70 GB/T 93
4-1d 215040000033 3 Washer 6-A2 GB/T 97.1
4-2a 203060000076 1 Level sensor
4-2b 215010000050 3 Bolt M6×16-A2-70 GB/T 5783
4-2c 215040000004 3 Washer 6-A2-70 GB/T 93
4-2d 215040000033 3 Washer 6-A2 GB/T 97.1
6 201990003005 2 Connector
7 203060000055 2 Limit switch
8 215040000003 2 Washer 5-A2-70 GB/T 93
9 215020000215 2
Screw M5×40-A2-70 GB/T 818
10 203080000173 1 Charger cord and plug
11 203080000343 1 3 pins plug
12 101032030115 1
Rubber grommet
A
A
B
B
21
21
3
4
1
2
3
4

© Sep 2021 IGTJZ1412E&1414E&1412E Plus Parts Manual
TABLE OF CONTENTS
1 Chassis Components..............................................................3
1.1 Drive System .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . . . 4
1.2 Steer System-GTJZ1412E&1412E Plus . . .. . . . . . . .. . . . . . .. . . . . . . . . .. . . . . . .. . . . . . . 6
1.3 Steer System-GTJZ1414E. . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . .. . . . . . . 7
1.4 Rear WheelInstallation ........................................................... 8
1.5 Pothole Protection System Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 10
1.6 LeftDoor Installation(AS) ........................................................12
1.7 Left Door Installation (Lithium Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
1.8 Left Door Installation (with Emergency Stop Switch) . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 16
1.9 Right Door Installation............................................................18
1.10 Ladder and Counterweight Installatio-GTJZ1412E&1412E Plus . . . . . . . . . . . . . . . 20
1.11 Ladder and Counterweight Installatio-GTJZ1414E . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
1.12 Chassis Shield Installation-GTJZ1412E&1412E Plus . .. . . . . . .. . . . . . . . . . .. . . . . .23
1.13 Chassis Shield Installation-GTJZ1414E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2 Scissor Components ............................................................ 27
2.1 Scissor Components-GTJZ1412 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 28
2.2 Scissor Components-GTJZ1414 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 32
3 Scissor Component.............................................................. 37
3.1 Platform Components(with Beam) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 38
3.1.1 Fixed Platform Assembly(with Beam) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.1.2 Extended Platform Assembly(with Beam). . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 41
3.1.3 Fixed Platform Rails Installation(with Beam) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.1.4 Extended Platform Rails Installation(with Beam). . . . . . .. . . . . . . .. . . . . . .. . . . . . . . .44
3.1.5 Platform Entry Gate Installation(with Beam) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.2 Platform Components(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.2.1 Fixed Platform Assembly(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.2.2 Extended Platform Assembly(Korean Specs) . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.2.3 Fixed Platform Rails Installation(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.2.4 Extended Platform Rails Installation (Korean Specs) . .. . . . . . .. . . . . . . .. . . . . . . .53
3.2.5 Platform Entry Gate Installation(Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

GTJZ1412E&1414E&1412E Plus Parts Manual II © Sep 2021
3.3 Platform Components(American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.3.1 Fixed Platform Assembly(American Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 57
3.3.2 Extended Platform Assembly(American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
3.3.3 Fixed Platform Rails Installation(American Specs). . . . . . . . . . . . . . . .. . . . . . . . . . . . . 61
3.3.4 Extended Platform Rails Installation(American Specs) . .. . . . . . .. . . . . . . .. . . . . ..62
3.3.5 Platform Entry Gate Installation(American Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.4 Platform Components(Abroad without Beam) . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.4.1 Fixed Platform Assembly(Abroad without Beam) . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 66
3.4.2 Extended Platform Assembly(Abroad without Beam) . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.4.3 Fixed Platform Rails Installation(Abroad without Beam) . . . . . . . . . . . . . . . . .. . . . . . 70
3.4.4 Extended Platform Rails Installation(Abroad without Beam). . . . . . . .. . . . . . .. . . . . .71
3.4.5 Platform Entry Gate Installation(Abroad without Beam). . . . . . . . . . .. . . . . . . . . . . . . 72
4 Chassis-Scissor-Platform Installation....................................... 75
4.1 Chassis-Scissor-Platform Conection .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . .76
5 Hydraulic System................................................................. 79
5.1 Right Door Hydraulic Components Installatio . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 80
5.2 Platform Control Valve 202040003134. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 82
5.3 Platform Control Valve 202040003049. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 83
5.4 Platform Control Valve 202040000394. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 84
5.5 Emergency Decent Handle Installation . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.6 Lift Control Valve Installation . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.7 Lift Control Valve 202040000171（1000176）..................................89
5.8 Lift Control Valve 202040000171（1000282）..................................90
5.9 Lift Control Valve 202040000271（1000176）..................................91
5.10 Lift Control Valve 202040000271（1000282）.................................92
5.11 HydraulicTubes Layout.........................................................93
5.12 Hydraulic Schematic............................................................95
6 Electrical System................................................................. 97
6.1 Left Door Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 98
6.2 Right Door Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.3 Batteries Installation (Lead-acid Battery). . . . . .. . . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . 102
6.4 Batteries Installation(Lead acid Battery, maintenance-free). . . . . . . . . . . . . . . . . . . . 103
6.5 Batteries Installation(Lithium Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 104
6.6 Ground Controller Installation .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . ... . . 106

© Sep 2021 III GTJZ1412E&1414E&1412E Plus Parts Manual
6.7 Chassis Electrical Components Installation . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 108
6.8 Scissor Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
6.9 Platform Control Box(DTC) .....................................................112
6.10 Platform Control Box 203020000065 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
6.11 Joystick203030003022........................................................114
6.12 Platform Control Box(SINOBOOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
6.13 Platform Control Box 203020003028 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
6.14 Ground to Platform Harness . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
6.15 Power Cable Kit................................................................118
6.16 Power Cable Kit(Lithium Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
6.17 Chassis Harness.............................................................. 122
6.18 Chassis Harness(Lithium Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6.19 Electrical Schematic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
7 Decals............................................................................133
7.1 Decals(GB)..................................................................... 134
7.2 Decals(CE-Metric) ............................................................. 137
7.3 Decals(CE-Imperial) ........................................................... 140
7.4 Decals(CE-PL)................................................................. 143
7.5 Decals (CSA)................................................................... 146
7.6 Decals (KCS) . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . 149
7.7 Decals (AS) .................................................................... 152
7.8 Decals(ANSI)................................................................... 155
8 Special Options..................................................................159
8.1 GPS Installation 1.............................................................. 160
8.2 GPS Installation 2.............................................................. 161
8.3 LED light Installation ........................................................... 162
8.4 RCBO Installation . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . .. 163
8.5 AC Box at Platform Installation(GB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 164
8.6 AC Box at Platform Installation(American Standard). . . . . . . . . . . . . . . . . . . . . . . . . . . 165
8.7 AC Box at Platform Installation(European Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . 166
8.8 External Power Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 167
8.9 Work Light Installation.......................................................... 169
8.10 Foot Switch Installation ....................................................... 170
8.11 Overhead Protection Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 171

GTJZ1412E&1414E&1412E Plus Parts Manual IV © Sep 2021

GTJZ1412E&1414E&1412E Plus Parts Manual 1© Sep 2021
INTRODUCTION
Thank you for choosing and using the machinery of Hunan Sinoboom Intelligent Equipment
Co., Ltd. Always read, understand and become familiar with the operation requirements of
the machine and its associated safety procedures before operating, maintaining and
repairing the machine. Operating the machine without becoming familiar with its specific
operation requirements and safety procedures poses serious risks. Operators who follow
safety rules and operate the machine carefully and effectively will prevent personal injury,
property loss and accidents.
The information contained in this manual is designed to aid the user in locating and
identifying replacement parts. Component parts of various assemblies and sub-assemblies
are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly or assembly order.
This product uses the latest technology and the highest quality components. When
replacement parts are required, Hunan Sinoboom Intelligent Equipment Co., Ltd.
recommends that only the original or recommended parts be used. When ordering
replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
Consider this manual a part of the machine, along with Operation Manual and Maintenance
Manual, and always keep the manuals with the machine. The owner or administrator of the
machine shall offer all manuals and other necessary information provided by the machine
manufacturer regarding the daily inspection and maintenance to each of the renters. If the
machine is sold, the owner or administrator must pass along the manuals and other
necessary information to the purchaser. The owner or administrator of the machine shall
also provide the manufacturer’s maintenance information to the person responsible for
maintaining the machine.
If you have any questions, contact Hunan Sinoboom Intelligent Equipment Co., Ltd..

© Sep 2021 2GTJZ1412E&1414E&1412E Plus Parts Manual
This Page Intentionally Left Blank

GTJZ1412E&1414E&1412E Plus Parts Manual 3© Sep 2021
1CHASSIS COMPONENTS

© Sep 2021 4GTJZ1412E&1414E&1412E Plus Parts Manual
CHASSIS COMPONENTS
1.1 DRIVE SYSTEM
1
11
4
12
11
5
2
6
10
9
312
8
7

CHASSIS COMPONENTS
GTJZ1412E&1414E&1412E Plus Parts Manual 5© Sep 2021
No. Part No. Qty. Description
1 101039030018 2 Blockage
2 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786
3 215080000023 12 Bolt 3/8"-16UNC-1.25inches GR8
4 101032030107 2 Special Bolt
5 101039030112 2 Washer
6 215040000037 10 Washer 12-200HV-ZnD GB/T 97.1
7 101048033030 1 Wheel carrier , Left
8 101048033031 1 Wheel carrier , Right
9 203010003011 2 Drive reducer, DC
10 204080000010 2 Solid wheel
11 214030000067 4 Self-lubricating bearing
12 215040000035 14 Washer 10-200HV-ZnD GB/T 97.1

© Sep 2021 6GTJZ1412E&1414E&1412E Plus Parts Manual
CHASSIS COMPONENTS
1.2 STEER SYSTEM-GTJZ1412E&1412E PLUS
No. Part No. Qty. Description
1 215040000005 2 Washer 8-ZnD GB/T 93
2 215040000134 2 Retaining ring
3 214030000025 2 Bearing 16×18×20 SF-1
4 101016030025 2 Steering linkage
5 101047050002 1 Steer cylinder
5a-1 207990003048 1 Seal kit, cylinder(1000122)
5a-2 207990003052 1 Seal kit, cylinder(1000145)
6 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
7 101048033028 2 Pin XJΦ16×55
8 215040000103 2 Washer 8-100HV-ZnD GB/T 5287
9 215010000195 4 Bolt M14×1.5×55-10.9 DKL GB/T 5786
10 214080000001 2 Bearing 20×23×21.5 SF-1F
6
1
8
10
4
3
5
7
2
9

CHASSIS COMPONENTS
GTJZ1412E&1414E&1412E Plus Parts Manual 7© Sep 2021
1.3 STEER SYSTEM-GTJZ1414E
No. Part No. Qty. Description
1 215040000005 2 Washer 8-ZnD GB/T 93
2 215040000134 2 Retaining ring
3 214030000025 2 Bearing 16×18×20 SF-1
4 101016030025 2 Steering linkage
5 101046050001 1 Steer cylinder
5a-1 207990003049 1 Seal kit, cylinder(1000122)
5a-2 207990003053 1 Seal kit, cylinder(1000145)
6 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
7 101048033028 2 Pin XJΦ16×55
8 215040000103 2 Washer 8-100HV-ZnD GB/T 5287
9 215010000195 4 Bolt M14×1.5×55-10.9 DKL GB/T 5786
10 214080000001 2 Bearing 20×23×21.5 SF-1F
6
1
8
10
4
3
5
7
2
9

© Sep 2021 8GTJZ1412E&1414E&1412E Plus Parts Manual
CHASSIS COMPONENTS
1.4 REAR WHEEL INSTALLATION
16487
2
5
3