Sinoboom GTJZ0408SE User manual

GTJZ0408SE&0408ME&0608SE&0608ME
Parts Manual
GTJZ0408SE/0408SE/1530SE
GTJZ0608SE/0608SE/1930SE
GTJZ0408ME/0408ME/1532ME
GTJZ0608ME/0608ME/1932ME
Parts
Manual
Part No.501055120002
Rev: C
Jun 2021
GTJZ
0608E (2132E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
GTJZ
0808E (2732E)
长沙市宁乡高新技术产业园区金洲大道东
128 号
0731-87116111 hr@sinoboom . c om . cn ww w .sinoboom . c om . cn
Al w ays F or B e t t er A cc ess Solution s
我们一直在追求新的高 度
尺寸 ：
210×285mm
20mm
20mm
产品说明书
PRODU C T MAN U AL

Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.

Please contact us:
Website :www.sinoboom.com
E-mail :[email protected]
Sales Tel :[phone]
Service Tel :[phone]
Address :No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code :410600
Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved
The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Manual revision history：
REV DATE DESCRIPTION REMARK
AAug, 2020 Original issue of the manual
B Mar, 2021 Updated manual, adding information on quick fold-down
rails, etc.
CJun, 2021 Updated manual.

APPLICATION
Use the following table to identify the specific serial number for models included in this
manual. Check the model of your machine before consulting the manual, and then use
the correct manual according to the serial number of the model. See the nameplate on
your machine to identify the model and serial number. (See Decals section of this
manual for details.)
MODELS
Trade identification
SERIAL NO.
Metric Imperial
GTJZ0408SE 0408SE 1530SE From 0105700200 to Present
GTJZ0608SE 0608SE 1930SE From 0105800300 to Present
GTJZ0408ME 0408ME 1532ME From 0105500200 to Present
GTJZ0608ME 0608ME 0932ME From 0105600300 to Present
NOTE:
•Product model is applied in product nameplate for distinction of products of different main
parameters.
•Product trade identification is applied in marketing and machine decals for distinction of
products of different main parameters, and can be classified as metric type and imperial
type: The metric type of trade identification is applicable to machines for countries/regions
using metric system or as specially required by customers; The imperial type of trade
identification is applicable to the machines for countries/regions using imperial system or
as specially required by customers.

STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as
Sinoboom) will upload the latest product manual information to the website www.
sinoboom. com as soon as possible. However, due to continuous product
improvement, the information in this manual is subject to change without prior notice.
This manual covers the basic parts information of one or more products. Therefore,
please use this manual according to your needs. If you find problems in the manual or
have suggestions for improvement, feel free to share your feedback with Sinoboom,
and we will address these issues as soon as possible.
Feel free to consult and download the Operation Manual,Maintenance Manual and
Parts Manual of the products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation
of the manual.

GENERAL INFORMATION
The special meanings expressed in the illustrations and tables in this manual are
explained as follows：
Add "-1, -2, -3…" after the number to represents an options (one multiple choice),
such as choose 4-1 and 4-2 according to specific needs.
Add "lowercase a, b, c…" after the number to indicate by a variety of components,
such as 4a, 4b, 4c and 4d composition 4.
"A,B,C..." in figure indicates the same parts in many places, and the same place is
indicated by the same symbol.
The diagram indicated by the lead is a local enlargement or a local illustration.
4-1b
4-2b
1
4-2a
4-1d
4-2d
7
4-1a
5
2
8
3
9
6
4-1c
4-2c
10
11
12
1 215020000110 4 Screw M5×12-A2-70 GB/T 818
No. Part No. Qty. Description
2 215040000003 4 Washer 5-A2-70 GB/T 93
3 203990000003 4 Guard
5 203050000038 2
LED light, beacon
4 101053063017 Options, Level sensor installation
4-1a 203150000066 1 Level sensor
4-1b 215010000049 3
Bolt M6×12-A2-70 GB/T 5783
4-1c 215040000004 3
Washer 6-A2-70 GB/T 93
4-1d 215040000033 3 Washer 6-A2 GB/T 97.1
4-2a 203060000076 1 Level sensor
4-2b 215010000050 3 Bolt M6×16-A2-70 GB/T 5783
4-2c 215040000004 3 Washer 6-A2-70 GB/T 93
4-2d 215040000033 3 Washer 6-A2 GB/T 97.1
6 201990003005 2 Connector
7 203060000055 2 Limit switch
8 215040000003 2 Washer 5-A2-70 GB/T 93
9 215020000215 2
Screw M5×40-A2-70 GB/T 818
10 203080000173 1 Charger cord and plug
11 203080000343 1 3 pins plug
12 101032030115 1
Rubber grommet
A
A
B
B
21
21
3
4
1
2
3
4

© Jun 2021 IGTJZ0408SE&0608SE&0408ME&0608ME Parts Manual
TABLE OF CONTENTS
1 Chassis Components............................................................... 3
1.1 Drive Installation .. . . . . . .. . . . . . .. . . . . . . . .. . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . 4
1.2 Drive reducer, DC 203010003012 . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . 6
1.3 Steer Installation.. . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . 7
1.4 Drive Installation. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . 9
1.5 Pothole Protection System Installation.. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . 11
1.6 Left Door Installation .............................................................13
1.7 Left Door Installation (AS). . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . .15
1.8 Right Door Installation............................................................17
1.9 Ladder and Counterweight Installation (GTJZ0408SE&0408ME). . . . . . . . . . . . . . . . 19
1.10 Ladder and Counterweight Installation (GTJZ0608SE&0608ME) . . . . . . . . . . . . . . 21
1.11 Chassis Shield Installation . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . .23
2 Scissor Components............................................................... 25
2.1 Scissor Components (GTJZ0408SE&0408ME). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
2.2 Scissor Components (GTJZ0608SE&0608ME). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
3 Platform Components........................................................... 33
3.1 Platform Components(Japanese Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 34
3.1.1 Fixed Platform Assembly (Japanese Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.1.2 Extended Platform Assembly (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1.3 Fixed Platform Rails Installation (Japanese Specs). . . . . . . . . . . . . . .. . . . . . . . . . . . . 39
3.1.4 Extended Platform Rails Installation(Japanese Specs) . . . .. . . . . . .. . . . . . .. . . . . .41
3.1.5 Platform Entry Gate Installation (Japanese Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
3.2 Platform Components (Korean Specs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 45
3.2.1 Fixed Platform Assembly (Korean Specs) . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 46
3.2.2 Extended Platform Assembly (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
3.2.3 Fixed Platform Rails Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.2.4 Extended Platform Rails Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.2.5 Platform Entry Gate Installation (Korean Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.3 Platform Components(Fold-down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.3.1 Fixed Platform Assembly(Fold-down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual II © Jun 2021
3.3.2 Extended Platform Assembly(Fold-down). . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 59
3.3.3 Fixed Platform Rails Installation(Fold-down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.3.4 Extended Platform Rails Installation(Fold-down). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
3.3.5 Platform Entry Gate Installation(Fold-down) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.4 Platform Components(AS Models).. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . .. . . . . .67
3.4.1 Platform Components(AS Models).. .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . .68
3.4.2 Platform Components(AS Models). . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . .70
3.4.3 Platform Components(AS Models). . . . . .. . . . . . .. . . . . .. .. . . . . .. . . . . . .. . . . . . .. . . . . .71
3.4.4 Extended Platform Assembly(AS Models) . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . .72
3.4.5 Extended Platform Assembly(AS Models) . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . .74
3.4.6 Extended Platform Assembly(AS Models) . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . .76
3.5 Extended Platform Assembly(AS Models) . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . .78
3.5.1 Extended Platform Assembly(AS Models) . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . .79
3.5.2 Extended Platform Assembly(AS Models) . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . .81
3.5.3 Extended Platform Assembly(AS Models) .. . . . . . .. . . . . . . . .. . . . . . .. . . . . . .. . . . . .82
3.5.4 Extended Platform Assembly(Quick Fold-down Platform) . . .. . . . . . .. . . . . . .. . . . . .83
3.5.5 Extended Platform Assembly(Quick Fold-down Platform).. . . . . . .. . . . . . .. . . . . .85
3.5.6 Platform Entry Gate Installation(Quick Fold-down Platform) .. . . . . . .. . . . . . .. . . . . .87
4 Chassis-Scissor-Platform Installation....................................... 89
4.1 Chassis-Scissor-Platform Installation (GTJZ0408SE&0408ME) . . . . . . . . . . .. . . . . . 90
4.2 Chassis-Scissor-Platform Installation (GTJZ0608SE&0608ME) . . . . . . . . . . .. . . . . . 92
5 Electrical System................................................................. 95
5.1 Emergency Decent Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 96
5.2 Right Door Hydraulic Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5.3 Power unit 202010000056 . . . . . . .. . . . . . .. . . . . . . .. . . . .. . . . . . . .. . . . . . . . . . . . .. . . . 100
5.4 Hose Clamp Installation........................................................ 101
5.5 Lift Control Valve Installation. . . . . .. . . . . . .. . . . . .. . . . . . . .. .. . . . .. . . . . . . . . . . . . .. . . . 103
5.6 Lift Control Valve 202040003293 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
5.7 Lift Control Valve 202040003295 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
5.8 Hydraulic Tubes Layout. . . . . .. . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . ... . . . . .. . . . 106
5.9 Hydraulic Valves Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 107
5.10 HydraulicSchematic.......................................................... 108
6 Electrical System................................................................109
6.1 Chassis Electrical Components. . . .. . . . . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . .110

© Jun 2021 III GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual
6.2 Options, Level sensor Installation . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . .112
6.3 Angle sensor Installation. .. . . . . . .. . . . . . .. . . .. . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . .113
6.4 Left Door Electrical Components Installation . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . .114
6.5 Right Door Electrical Components Installation. .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . .116
6.6 Batteries Installation (Lead-acid battery) . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .118
6.7 Batteries Installation(Lead acid battery, maintenance-free) . . . . . . . . . . . . . . . . . . . . 120
6.8 Batteries Installation(Lithium battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
6.9 Scissor Arm Electrical Components Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
6.10 Platform Control Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 125
6.11 Platform Control Box 203020000065 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6.12 Platform Control Box 203020003028 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
6.13 Chassis Harness.............................................................. 128
6.14 Power Cable Kit(Lead-acid battery) . . . . .. . . . . . .. . . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . 131
6.15 Electrical power wiring layout(Lithium battery) . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . 133
6.16 Ground to Platform Harness (GTJZ0408SE&0408ME). . . . . . . . . . . . . . . . . . . . . . . 135
6.17 Ground to Platform Harness (GTJZ0608SE&0608ME). . . . . . . . . . . . . . . . . . . . . . . 136
6.18 Electrical Schematic Diagram . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 138
7 Decals ..............................................................................141
7.1 Decals(GB)..................................................................... 142
7.2 Decals(CE-Metric) ............................................................. 145
7.3 Decals(CE-Imperial) ........................................................... 148
7.4 Decals(KCS) . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . 151
7.5 Decals(CE-PL)................................................................. 154
7.6 Decals (CSA)................................................................... 157
7.7 Decals(CE-JP) ................................................................. 160
7.8 Decals(ANSI)................................................................... 163
7.9 Decals(AS)-GTJZ0408SE&0408ME&0608SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
7.10 Decals(AS)-GTJZ0608ME.................................................... 169
8 Special Options..................................................................173
8.1 LED lightInstallation ........................................................... 174
8.2 RCBO Installation. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . 175
8.3 GPS Installation 1.............................................................. 176
8.4 GPS Installation 2.............................................................. 177
8.5 Work Light Installation . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . 178
8.6 FootSwitch Installation ........................................................ 180

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual IV © Jun 2021
8.7 Overhead Protection Installation . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
8.8 AC Box at Platform Installation(All Specs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
8.9 AC Box at Platform Installation(European Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . 186
8.10 AC Box at Platform Installation(American Standard) . . . . . . . . . . . . . . . . . . . . . . . . . 188
8.11 External Power Installation .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . .. . . .. . . . .. . .. . . . 190

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 1© Jun 2021
INTRODUCTION
Thank you for choosing and using the machinery of Hunan Sinoboom Intelligent Equipment
Co., Ltd. Always read, understand and become familiar with the operation requirements of
the machine and its associated safety procedures before operating, maintaining and
repairing the machine. Operating the machine without becoming familiar with its specific
operation requirements and safety procedures poses serious risks. Operators who follow
safety rules and operate the machine carefully and effectively will prevent personal injury,
property loss and accidents.
The information contained in this manual is designed to aid the user in locating and
identifying replacement parts. Component parts of various assemblies and sub-assemblies
are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly or assembly order.
This product uses the latest technology and the highest quality components. When
replacement parts are required, Hunan Sinoboom Intelligent Equipment Co., Ltd.
recommends that only the original or recommended parts be used. When ordering
replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should
also be used when requesting equipment information.
Consider this manual a part of the machine, along with Operation Manual and Maintenance
Manual, and always keep the manuals with the machine. The owner or administrator of the
machine shall offer all manuals and other necessary information provided by the machine
manufacturer regarding the daily inspection and maintenance to each of the renters. If the
machine is sold, the owner or administrator must pass along the manuals and other
necessary information to the purchaser. The owner or administrator of the machine shall
also provide the manufacturer’s maintenance information to the person responsible for
maintaining the machine.
If you have any questions, contact Hunan Sinoboom Intelligent Equipment Co., Ltd..

© Jun 2021 2GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual
This Page Intentionally Left Blank

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 3© Jun 2021
1 CHASSIS COMPONENTS

© Jun 2021 4GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual
CHASSIS COMPONENTS
1.1 DRIVE INSTALLATION
13
14
8
2
11
11
10
59
761
1
12
4
3

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 5© Jun 2021
No. Part No. Qty. Description
1 215040000035 14 Washer 10-200HV-ZnD GB/T 97.1
2 101058030002 1 Wheel carrier, Right
3 101014030089 2 Blockage
4 101058030001 1 Wheel carrier, Left
5 215080000023 12 Bolt 3/8"-16UNC-1.25inches GR8
6 215040000006 2 Washer 10-ZnD GB/T 93
7 101032030107 2 Special Bolt
8 207010000003 2 Grease nipple M10×1 GB/T 1152
9 204080000042 2 Solid wheel
10 215010000226 10 Bolt M12×1.5×40-10.9-DKL GB/T 5786
11 214030000004 4 Bearing, self-lubricating
12 215040000037 10 Washer 12-200HV-ZnD GB/T 97.1
13 101032030084 2 Washer
14 203010003012 2 Drive reducer, DC
CHASSIS COMPONENTS

© Jun 2021 6GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual
1.2 DRIVE REDUCER, DC 203010003012
No. Part No. Qty. Description
1 216990003049 1 End cap, small
2 207080003001 2 Oil plug
3 207060003006 1 Service kit, sealing
3
1
2
3
3
CHASSIS COMPONENTS

GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual 7© Jun 2021
1.3 STEER INSTALLATION
8
6
2
5
7
9
10
1
3
3
4
CHASSIS COMPONENTS

© Jun 2021 8GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual
No. Part No. Qty. Description
1 101032050001 1 Steer cylinder
1a-1 207990003003 1 Seal kit, cylinder(1000145)
1a-2 207990003005 1 Seal kit, cylinder(1000122)
2 215010000195 4 Bolt M14×1.5×55-10.9 DKL GB/T 5786
3 101014030031 2 Steering linkage
4 215060000039 2 Clevis Pin B16×55-ZnD GB/T 882
5 214030000025 2 Bearing 16×18×20 SF-1
6 215060000066 2 Pin 4×25-ZnD GB/T 91
7 215010000056 2 Bolt M8×16-8.8-ZnD GB/T 5783
8 214080000001 2 Bearing 20×23×21.5 SF-1F
9 215040000103 2 Washer 8-100HV-ZnD GB/T 5287
10 215040000005 2 Washer 8-ZnD GB/T 93
CHASSIS COMPONENTS