SixThreeZero PAVE N'TRAIL User manual

ASSEMBLY GUIDE
PAVE N’ TRAIL
SIXTHREEZERO

We want you to love your bike as much as we do.
If you run into any issues, no matter how small,
let us know and we’ll take care of it.
OUR COMMITMENT
SIXTHREEZERO
[e-mail]
310.982.2877

Need assembly, repair, or installation assistance? He’s your guy!
Want live help? Call or email to schedule an appointment.
MEET JACOB,
OUR MECHANIC
[e-mail]
310.982.2877

Welcome to the sixthreezero experience. Now for the fun
part... the assembly.
I know, I know, we’ve all had to assemble something we’ve
bought before - a tv stand, coffee table, possibly a grill or
even a bike a time or two before. It’s never fun, it never goes
well, you always lose a nut or a screw and by the time you’re
done, you’d rather destroy whatever it is you’ve bought
than actually use it. Well, I’m here to make sure that doesn’t
happen.
Assembly of a bike can be a fun, engaging, learning
experience. Call up a friend, ask your spouse or child, don’t
rush, and enjoy the process. Part of the fun in building your
bike is telling people “I built it all by myself.” I build bikes
almost everyday and I always learn something new. I enjoy
the process of building something from the ground up, and
I hope you will too.
The instructions were written and designed by me, so if you
have any suggestions please let me know!
Good luck,
MECHANIC / SIXTHREEZERO
A N OT E F R O M
OUR MECHANIC

Creating something wonderful with your own hands is basically the
best feeling ever. We want you to have fun building your new bike,
so there’s only a few things you need to get started.
TOOLS
YOU’LL NEED

4, 5, AND 6MM
ALLEN KEY
PHILLIPS HEAD
SCREWDRIVER
SCISSORS
(use to cut zip ties)
15MM CRESCENT WRENCH
or use the multi-tool provided
SCHRADER VALVE
BICYCLE PUMP
BICYCLE OR
AUTO GREASE
2
PENNIES
recommended
MALLET OR
HAMMER

Lay out all the parts in front of you.
Make sure you have all the parts before getting started.
WHAT’S IN
THE BOX?
12MM
14MM
17MM
10MM
8MM
PEDALS + REAR AXEL
15MM
13MM
9MM

FRONT AND REAR
REFLECTORS
QUICK RELEASE
FRONT WHEEL
seat post is zip-tied to frame
H A N D L E B A R / F R A M E / R E A R
WHEEL AND REAR RACK SET-UP
BOX 1

ASSEMBLY
GUIDE
4, 5, AND 6MM
ALLEN KEYS
MULTI-TOOL
EXPERIENCE
BOOKLET
BOX 2

PEDALS
QUICK RELEASE
SKEWER
SEAT
attached to seat tube
BOX 3
BOX 4
HARDWARE
pre-installed

All the names of all the parts for your bike, all in one place.
Keep this handy during assembly, and everything will go just fine.
BIKE PARTS
REFERENCE GUIDE

SUSPENSION SEAT
SEATPOST CLAMP
REAR BRAKE
CASSETTE
REAR
DERAILLEUR
WHEEL
REAR RACK
HANDLEBAR
GRIPS HANDLEBARS
THREADLESS STEM
& STEERER TUBE
BRAKE LEVER
REFLECTOR
INDEX SHIFTER
FRONT BRAKE ARMS
SUSPENSION LOCK
FRONT
DERAILLEUR
CRANK
CHAIN
CRANK WHEEL
CRANK ARMS
SUSPENSION FORK
PEDALS
QUICK RELEASE
SKEWER
S E AT W I T H
SEATPOST
SPOKE
RIM
TIRE
AXLE
FRONT DERAILLEUR
FRONT
REFLECTOR
REAR
REFLECTOR
TIRE
VALVE

HAVING TROUBLE? WANT LIVE HELP? CALL 310.982.2877 OR EMAIL [e-mail].
Tools you’ll need:Parts required:
4 M M
ALLEN KEY
QUICK RELEASE
FRONT WHEEL
QUICK
RELEASE SKEWER
FRAME, REAR RACK
+ REAR WHEEL
(4) 4MM ALLEN
KEY SCREWS
(pre-installed)
FRONT WHEEL +
REAR RACK
5MM
ALLEN KEY

WATCH ASSEMBLY VIDEOS ON OUR YOUTUBE CHANNEL, HTTPS://SIXTHREEZERO.COM/PAGES/ASSEMBLY
BRAKE ARMS
METAL TUBE
METAL TUBING
The front brake is facing away
from the bike body.
CORRECT
The brakes are behind the fork.
INCORRECT
01
Spin the front fork so that the brakes are pointing forward.
Turn the handlebars to match the Correct Image so that
the cables don’t loop around the headtube.
02
Pinch front brake arms, pulling the metal tubing up and
out until it is disengaged and the brake arms are open.

HAVING TROUBLE? WANT LIVE HELP? CALL 310.982.2877 OR EMAIL [e-mail].
FORK
DROPOUTS
AXLE NUTS
Locate the arrow on the wall of the tire and position the
tire like the image below. With the arrow pointing
forward, insert the wheel into the fork dropouts.
The cone nuts will fall inside of the fork.
DO NOT untighten axle
nuts on the front wheel.
CAUTION
03 04
Use a 5mm multi-tool to loosen the front brake pads and
rotate them horizontally if needed. The front brake pads
will align to the side of the rim. Retighten them.
Reattach the brake arms by connecting the metal tube
as shown.
We will revisit this step in the Brake Assembly section.
5 M M
ALLEN KEY

WATCH ASSEMBLY VIDEOS ON OUR YOUTUBE CHANNEL, HTTPS://SIXTHREEZERO.COM/PAGES/ASSEMBLY
05
All of the components for the quick release skewer are
attached out of the box.
Unscrew QR5 and remove QR4. Do not remove QR2 and
QR3 from the quick release handle QR1.
- QR1
QR4QR2 QR3 QR5
---- ----
-
----
Quick release skewer must be installed correctly to avoid bicycle damage
and/or injuries.
NOTE
06
Insert the quick release skewer through the hub opening
on either side of the wheel, as shown below.
Slide quick release skewer completely through the hub.

HAVING TROUBLE? WANT LIVE HELP? CALL 310.982.2877 OR EMAIL [e-mail].
08
Making sure the wheel is straight by pulling the wheel
completely up against the fork. Attach QR5 to QR1 by
compressing the spring completely. Hold the quick
release lever in place and tighten QR5 lightly.
07
Place QR4 on the open side of the quick skewer, with the
smaller end pointing inward.
- QR1
QR4 QR5
---- ----

WATCH ASSEMBLY VIDEOS ON OUR YOUTUBE CHANNEL, HTTPS://SIXTHREEZERO.COM/PAGES/ASSEMBLY
The lever at a 90º angle, should be tight enough to feel resistance when you
close the lever. Make sure the front wheel is securely tightened and properly
aligned so there are no issues when you assemble the brakes.
NOTE
09
Lift the lever up towards the fork. If the lever does not
lock in place smoothly, loosen QR5 slightly and try again.
It will take a small amount of strength, but that is normal.
QR5
----
10
Once the front wheel is secured, lower the kickstand and
locate the front fender.

HAVING TROUBLE? WANT LIVE HELP? CALL 310.982.2877 OR EMAIL [e-mail].
Align the front arms of the rear rack to the eyelets on the
frame below the seat. Use a 4mm allen key to tighten the
screws and attach the rear rack to the frame.
11 12
4 M M
ALLEN KEY
4 M M
ALLEN KEY
REAR
RACK
REAR
RACK
(2) 4MM ALLEN
KEY SCREWS
(Locted at rear rack mount)
(2) 4MM ALLEN
KEY SCREWS
(Locted at rear rack mount)
Install the bottom rear rack arms to the frame using the
4mm allen screws. Tighten with a 4mm allen key. Repeat
on both sides.