SixThreeZero AROUND THE BLOCK User manual

SIXTHREEZERO
ASSEMBLY GUIDE
AROUND THE BLOCK - 1, 3, 7, & 21 SPEED

We want you to love your bike as much as we do.
If you run into any issues, no matter how small,
let us know and we’ll take care of it.
OUR COMMITMENT
SIXTHREEZERO
[email protected]
310.982.2877

Need assembly, repair, or installation assistance? He’s your guy!
Want live help? Call or email to schedule an appointment.
MEET JACOB,
OUR MECHANIC
[email protected]
310.982.2877

Welcome to the sixthreezero experience. Now for the fun
part... the assembly.
I know, I know, we’ve all had to assemble something we’ve
bought before - a tv stand, coffee table, possibly a grill or
even a bike a time or two before. It’s never fun, it never goes
well, you always lose a nut or a screw and by the time you’re
done, you’d rather destroy whatever it is you’ve bought
than actually use it. Well, I’m here to make sure that doesn’t
happen.
Assembly of a bike can be a fun, engaging, learning
experience. Call up a friend, ask your spouse or child, don’t
rush, and enjoy the process. Part of the fun in building your
bike is telling people “I built it all by myself.” I build bikes
almost everyday and I always learn something new. I enjoy
the process of building something from the ground up, and
I hope you will too.
The instructions were written and designed by me, so if you
have any suggestions please let me know!
Good luck,
MECHANIC / SIXTHREEZERO
A NOTE FROM
OUR MECHANIC

Creating something wonderful with your own hands is basically the
best feeling ever. We want you to have fun building your new bike,
so there’s only a few things you need to get started.
TOOLS
YOU’LL NEED

PHILLIPS HEAD
SCREWDRIVER
SCISSORS
(use to cut zip ties)
SCHRADER VALVE
BICYCLE PUMP
8, 10, 13, AND 15MM
CRESCENT WRENCHES
or use the multi-tool provided
BICYCLE OR
AUTO GREASE
2
PENNIES
recommended
4, 5, AND 6MM
ALLEN KEY
MALLET OR
HAMMER

Lay out all the parts in front of you.
Make sure you have all the parts before getting started.
WHAT’S IN
EACH BOX?
12MM
14MM
17MM
FRONT
FENDER BOLT
10MM
FRONT + REAR
EYELET BOLTS
8MM
PEDALS + REAR AXEL
15MM
13MM
9MM

REAR RACK
HANDLEBAR / FRAME FRONT WHEEL
BOX 1
(Attaches Seat to Frame)
SEAT POST

BOX 2
ASSEMBLY
GUIDE
ALLEN KEYS
4MM +5MM + 6MM
EXPERIENCE
BOOKLET
MULTI-TOOL

SEAT
BOX 3 BOX 4
FRONT REFLECTOR
PEDALS
HARDWARE
LOCK NUT CAP

All the names of all the parts for your bike, all in one place.
Keep this handy during assembly, and everything will go just fine.
BIKE PARTS
REFERENCE

REFLECTOR
CRANK
LOCK NUT
SEATPOST CLAMP
KICK STAND
SEATPOST
SEAT
PEDALS
EYELET SCREWSCHAIN
CRANK ARM
CHAIN GUARD
FORK
HANDLEBARS
HANDLEBAR STEM
FRONT REFLECTOR
REAR REFLECTOR
SPOKE
RIM
TIRE
AXLE
TIRE VALVE
PEDALS
SEAT

FRONT WHEEL
HANDLEBARS
FRONT REFLECTOR
FRONT
WHEEL
FRONT WHEEL
+ HANDLEBARS
MULTI-TOOL
PHILLIPS
SCREWDRIVER
6MM
ALLEN KEY
(2) WASHERS, NUT
AND LONG BOLT
(pre-installed)
FRONT
REFLECTOR
HAVING TROUBLE? WANT LIVE HELP? CALL 310.982.2877 OR EMAIL [email protected].

WATCH ASSEMBLY VIDEOS ON OUR YOUTUBE CHANNEL, HTTPS://SIXTHREEZERO.COM/PAGES/ASSEMBLY
01 02
Spin the front fork so that the handlebars are
pointing inwards.
The fork curves out away from
the frame while the eyelets face
in towards the frame.
CORRECT
The fork curves inwards towards
the frame while the eyelets face
out, away from the frame.
INCORRECT
Using scissors or snips, cut off zip ties and remove all
packaging from the bike.

HAVING TROUBLE? WANT LIVE HELP? CALL 310.982.2877 OR EMAIL [email protected].
Locate the arrow on the wall of the tire. If it doesn’t
have an arrow, you can add the wheel in any direction.
With the arrow pointing forward, insert the wheel into
the fork dropouts. The axle nuts will fall inside the
fork entry. Tighten nuts on both sides with a 15mm
crescent or socket wrench and verify wheel is sitting
in center of the fork. You can now put the kickstand
down to hold the bicycle up.
03
Insert the handlebar stem through the lock nut cap
and into the headtube. Line up the stem, frame, and
front wheel, then tighten. the handlebar stem bolt.
04
Straightening the stem, frame, and front wheel will ensure
that your handlebars and wheel are properly aligned.
NOTE
FORK DROPOUTS
AXLE NUTS
FRONT
WHEEL
HANDLEBAR
STEM
HEADTUBE
LOCK NUT CAP
MULTI-TOOL HANDLEBAR
LOCK NUT CAP

WATCH ASSEMBLY VIDEOS ON OUR YOUTUBE CHANNEL, HTTPS://SIXTHREEZERO.COM/PAGES/ASSEMBLY
Line up the stem, frame, and front wheel, then tighten.
the handlebar stem bolt.
Loosen handlebar adjustment bolt using the 6mm Allen
key. Change the angle of the handlebars to your liking.
05
The front reflector will be installed into the hole at the
top of the fork and below the head tube. Tighten with
the Phillips head screw driver and 10mm wrench.
06
Order from front to back:
LONG BOLT, WASHER, FORK, WASHER, NUT.
NOTE
ADJUST BOLT
6MM
ALLEN KEY
PHILLIPS
SCREWDRIVER
TIGHTEN
BOLT
FRONT
REFLECTOR

HAVING TROUBLE? WANT LIVE HELP? CALL 310.982.2877 OR EMAIL [email protected].
Using a Phillips head screwdriver, loosen the bolt
in the bracket and slide the rear reflector over the
seatpost. Tighten anywhere on the seatpost that is of
uniform diameter.
08
Apply grease to seat lever. Holding the seat post firmly, insert
into seat post tube until the top is level with your waist.
Tighten the seat post clamp with a 6mm Allen key.
07 BICYCLE OR
AUTO GREASE
Make sure not to drop seat post into the frame.
CAUTION
PHILLIPS
SCREWDRIVER
TIGHTEN
6MM
SEAT
POST
6MM
ALLEN AKEY
REAR
REFLECTOR
Only install the rear reflector if it comes separate from the rear rack.
NOTE

WATCH ASSEMBLY VIDEOS ON OUR YOUTUBE CHANNEL, HTTPS://SIXTHREEZERO.COM/PAGES/ASSEMBLY
Place the seat onto the seat post, using the 14mm
multi-tool to tighten the nuts under the seat.
ADJUSTMENT
To change seat angle, loosen the nuts
and adjust seat to desired angle then
tighten again.
09
ADJUST BOLT
MULTI-TOOL

HAVING TROUBLE? WANT LIVE HELP? CALL 310.982.2877 OR EMAIL [email protected].
Apply grease to threading on both pedals. Select the
pedal stamped R and locate the right side of the bike
(with the chain and chain guard). Align threading with
the right crank arm, turning the pedal clockwise to
tighten it.
Locate the pedal stamped L and align with the left crank
arm. The left side pedal is reverse-threaded, tightening in
a counterclockwise direction. Hand tighten accordingly,
then follow up by tightening both pedals with the 15mm
multi-tool or crescent wrench.
10
RIGHT PEDAL LEFT PEDAL
BICYCLE OR
AUTO GREASE
PEDALSMULTI-TOOL