Skope EziCore TCE650N User manual

EziCore TCE Series
SKOPE Upright Fridge
Hydrocarbon
SKOPE IDs: TCE650N:ET65BYN, TCE1000N:ET10BYN
Service Manual MAN80380 Rev. 1.5 Oct. 2023

EziCore TCE Series
Top Mount Fridge
Hydrocarbon
Service Manual
MAN80380
Rev. 1.5 Oct. 2023
© 2023 SKOPE Industries Limited. All rights reserved.
SKOPE Industries Limited reserves the right to alter specifications without notice.
is a registered trademark of SKOPE Industries Limited.
SKOPE INDUSTRIES LIMITED
Head Office
PO Box 1091, Christchurch
New Zealand
A.B.N. 73 374 418 306
AU: 1800 121 535
NZ: 0800 947 5673
E-mail: [email protected]
Website: www.skope.com
Trademark Infringement
The SKOPE trademark on this product is infringed if the owner, for the time being, does any of the
following:
• Applies the trade mark to the product after its state, condition, get-up or packaging has been
altered in any manner
• Alters, removes (including part removal) or obliterates (including part obliteration) the trade
mark on the product
• Applies any other trade mark to the product
• Adds to the product any written material that is likely to damage the reputation of the trade
mark
Notice of the above contractual obligations passes to:
• Successors or assignees of the buyer
• Future owners of the product

TCE650N:ET65BYN, TCE1000N:ET10BYN
Service Manual iii
Contents
1 Specifications
Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2 Installation
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Ventilation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Sign Assembly and Refrigeration Cartridge . . . . . . . . . . . . . . . . . . . .7
Door Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Fitting Door Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Removing Door Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Shelves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3 Wiring
TCE650N and TCE1000N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4 Electronic Controller
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Temperature Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Messages and Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5 Replacement Procedures
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Sign Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Replacing the Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Removing and Refitting the Door . . . . . . . . . . . . . . . . . . . . . . . 16
Adjusting Door Tension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Adjusting Door Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Electronic Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Controller Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Controller Flexes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Replacing the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Control Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Refrigeration System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Before Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
On-site Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Off-site Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Refrigeration Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Refrigeration Cartridge Assembly . . . . . . . . . . . . . . . . . . . . . . . . .23
Not Cooling Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Removing the Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Replacing the Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Cartridge Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Cartridge Electrics Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 28
Condenser Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Evaporator Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Compressor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Compressor Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
On-site Work Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
6 Spare Parts
Main Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
TCE650N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
TCE1000N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

TCE650N:ET65BYN, TCE1000N:ET10BYN
Service Manual
iv
Cabinet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
TCE650N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
TCE1000N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Glass Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Sign Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Cartridge Assembly – UTHCNI-0061 . . . . . . . . . . . . . . . . . . . . . . . . 43
Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Electrics Box Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7 Maintenance
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Condenser Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8 Troubleshooting
Cabinet and Refrigeration Cartridge. . . . . . . . . . . . . . . . . . . . . . . . . 48

5
TCE650N:ET65BYN, TCE1000N:ET10BYN
Specifications
Service Manual
1 Specifications
Models
This service manual is applicable to the EziCore TCE top mount fridges listed in the table
below. Refer to the relevant product specification sheet (available on the SKOPE website:
www.skope.com) for specifications.
Table 1: Model specifications
Series Model SKOPE ID
EziCore TCE Series TCE650N ET65BYN
TCE1000N ET10BYN

6Installation
Service Manual
TCE650N:ET65BYN, TCE1000N:ET10BYN
2 Installation
Installation Guidelines
When installing this cabinet, ensure you consider and meet the installation guidelines below.
Ventilation Requirements
This cabinet must have the following ventilation clearances at all times:
Ventilation
Ensure all ventilation
requirements below
are met.
Door Opening
Allow adequate space for
the door/s to open and
close properly.
Sunlight
Do not install the fridge
in direct sunlight.
Uneven Surface
Do not install the fridge on
an uneven surface.
Surface
The installation surface
must be capable of
supporting the loaded
cabinet.
Power Supply
Do not overload the
power supply.
Blocking Ventilation
Do not store boxes or items
in front or on top of the
fridge.
Climate Class
The fridge must be
installed in an environment
within its climate class.
The climate class is stated
on the cabinet rating label
inside the fridge.
No below clearance required
Min. 300 mm above
No side
clearance
required
No behind
clearance
required

7
TCE650N:ET65BYN, TCE1000N:ET10BYN
Installation
Service Manual
Sign Assembly and Refrigeration Cartridge
To transport the cabinet through a lower clearance doorway, you will need to remove the sign
assembly and refrigeration cartridge. Follow Procedure 20, “To remove the refrigeration
cartridge,” on page 26.
Door Handles
Fitting Door
Handles
The cabinets are fitted with door handles when they are shipped or supplied. If you need to fit
a handle, follow the procedure below.
Removing
Door Handles
The door handles can be removed for transporting and moving the cabinet through doorways,
or for refitting.
Procedure 1: To fit a door handle
Before you start
1. Make sure all handle components are ready to
assemble.
2. Ensure you have a screwdriver to fit the
mounting hardware.
3. Note that the fixing screw is fastened through a
counterbore hole, washer and into the nut bar in
the door frame. The handle is fixed to mounting
holes in the door frame.
1. Place BOTH handle counterbore holes
simultaneously onto the door frame mounting
holes.
2. Fasten the fixing screws through the handle to
lock the handle position.
3. Place the end caps over the screw heads to conceal the fasteners.
The door handle assembly is now complete.
Plastic handle
Counterbore hole
Washer
Fixing screw
End cap
Front of
the door
Door frame
mounting hole
CAUTION
Ensure BOTH handles are securely fixed to the door frames before using
the fridge.

8Installation
Service Manual
TCE650N:ET65BYN, TCE1000N:ET10BYN
Shelves
The wire shelves each sit on shelf clips which slide up and down the shelf support strips inside
the cabinet. The shelves may be positioned at different heights to suit various products. The
retention clip which sits on the shelf clip doesn’t need to be unlocked to move the shelf clip.
Use the numbers on the shelf support strips to set the shelf clips at the same height.
Procedure 2: To remove a door handle
Before you start
Make sure you have a screwdriver and flat end tool, to remove the mounting hardware.
1. Use the flat end tool to gently pry off the handle end caps. This will expose fixing screw heads.
2. Unscrew handle fixing screws from both the top
and bottom mounting points.
The handle is now ready to be removed.
Procedure 3: To move a shelf clip
1. Unclip the metal lock by pulling it forwards.
2. Move the clip:
• To go upwards, slide the clip to the required
position.
• To go downwards, push the tab up and
slide down to the required position.
3. When the clip is at the correct height, push the
metal lock in to set the clip
Procedure 4: To reposition a shelf
1. Unload and remove the shelf.
2. Move each shelf clip to the required position.
3. Sit the shelf on the shelf clips, and reload with product.
Plastic handle
Counterbore hole
Washer
Fixing screw
End cap
Metal lock
Tab
Retention
clip

9
TCE650N:ET65BYN, TCE1000N:ET10BYN
Wiring
Service Manual
3 Wiring
TCE650N and TCE1000N
S22-2 P22-2 P22-3 S22-3 P15-1 S15-1
P4-1 S4-1
T1-1
BN
BN
BN BU
Evaporator Fan
BU
L N
S21-L P21-L P21-N S21-N
BU
T1-2
GNYE
E
EMC Filter
BU
BN
BU
L N
Controller
Comp.
T1-3
Compressor
RS
C
L
N
Start
Relay
Compressor
Overload
BN BU
S19-2 P19-2
P19-3 S19-3
Condenser Fan
S18-2 P18-2
BK
S18-1 P18-1
BU
BU
BU
P5-1 S5-1
BUBN
S24-2 P24-2 P24-1 S24-1
BN BU
LED Supply
N
L
+
-
BU
RD
S26-1 P26-1
BK
S26-3 P26-3
RD
Sign Light
Switch
RD
BK
S27-2 P27-2
S27-1 P27-1
RD
BK
Cabinet
Light Switch
RD
S28-1 P28-1
S28-2 P28-2
RD
BK
RD RD
S29-1 P29-1
S29-2 P29-2
RD
BK
BK
BK
RD
BK
BU
S15-2 P15-2
BN
S5-2 P5-2
BN
Cabinet Pillar
Elements
Cabinet Right
Side Lights
Cabinet Left
Side Lights
Sign
LEDs
S4-3 P4-3
BN
P4-2 S4-2
BK
S3-2 P3-2
S3-1 P3-1
BN
BU
P25-2 S25-2
P25-1 S25-1
BN
BU
S7-1 P7-1
S7-2 P7-2
Control Probe
S20-1 P20-1
S20-2 P20-2
BK
BN
BK
S23-1 P23-1
BK
S23-2 P23-2
BU
BN
BK
BK
BK
Lighter shaded areas are not
present on one door cabinet
WH
RD
RD
BK
BK BU
S32-1 P32-1
S32-3 P32-3
P32-2 S32-2
S33-1 P33-1 P33-2 S33-2
S22-2 P22-2 P22-3 S22-3 P15-1 S15-1
P4-1 S4-1
T1-1
BN
BN
BN BU
Evaporator Fan
BU
BU
BN
L
BU
N
S21-L P21-L P21-N S21-N
BN BU
T1-2
GNYE
E
EMC Filter
BU
BN
BU
L N
Controller
Comp.
T1-3
Compressor
RS
C
L
N
Start
Relay
Compressor
Overload
BN BU
S19-2 P19-2
P19-3 S19-3
Condenser Fan
S18-2 P18-2
BK
S18-1 P18-1
BU
BU
BU
P5-1 S5-1
BUBN
S24-2 P24-2 P24-1 S24-1
BN BU
LED Supply
N
L
+
-
BU
RD
S26-1 P26-1
BK
S26-3 P26-3
RD
Sign Light
Switch
RD
BK
S27-2 P27-2
S27-1 P27-1
RD
BK
Cabinet
Light Switch
RD
S28-1 P28-1
S28-2 P28-2
RD
BK
RD RD
S29-1 P29-1
S29-2 P29-2
RD
BK
BK
BK
RD
BK
BU
S15-2 P15-2
BN
S5-2 P5-2
BN
Cabinet Pillar
Elements
Cabinet Right
Side Lights
Cabinet Left
Side Lights
Sign
LEDs
S4-3 P4-3
BN
P4-2 S4-2
BK
S3-2 P3-2
S3-1 P3-1
BN
BU
P25-2 S25-2
P25-1 S25-1
BN
BU
S7-1 P7-1
S7-2 P7-2
Control Probe
S20-1 P20-1
S20-2 P20-2
BK
BN
BK
S23-1 P23-1
BK
S23-2 P23-2
BU
BN
BK
BK
BK
Lighter shaded areas are not
present on one door cabinet
WH
RD
RD
BK
BK BU
S32-1 P32-1
S32-3 P32-3
P32-2 S32-2
S33-1 P33-1 P33-2 S33-2
Wire colours
BK Black
BN Brown
RD Red
OG Orange
GN Green
BU Blue
GY Grey
WH White
GNYE Green-Yellow
Based upon IEC 757 Standard
Legend
Item Description Item Description
Cartridge electrics box connections S18/P18 Compressor (4-way blue)
S1/P1 Unused S19/P19 Condenser fan motor (4-way white)
S2/P2 Unused S20/P20 Unit temperature probe (2-way red)
S3/P3 Cabinet lighting (4-way yellow) Other connections
S4/P4 Controller power (3-way white) S21/P21 Mains IEC connection
S5/P5 Cabinet heating (3-way black) S22/P22 Evaporator fan extension (4-way white)
S6/P6 Unused S23/P23 Compressor extension (Molex)
S7/P7 Controller sensor (2-way black) S24/P24 Pillar element connection (3-way black)
S8/P8 Unused S25/P25 LED power supply input (Molex)
S9/P9 Unused S26/P26 LED power supply output (4-way white)
S10/P10 Unused S27/P27 Sign connection
S11/P11 Unused S28/P28 Right lights connection
S12/P12 Unused S29/P29 Left lights connection
S13/P13 Unused S30/P30 Unused
S14/P14 Unused S31/P31 Unused
S15/P15 Evaporator fan motor (4-way red) S32/P32 Lighting flex connection (4-way white)
S16/P16 Unused S33/P33 Condenser fan extension (Molex)
S17/P17 Unused T1 Cartridge joins

10 Electronic Controller
Service Manual
TCE650N:ET65BYN, TCE1000N:ET10BYN
4 Electronic Controller
Introduction The cabinet is fitted with a Chunchang C212 electronic controller which is visible through a
cut-out below the sign. The electronic controller is pre-programmed and requires no initial
setup or additional programming.
Temperature
Setpoint
The temperature is set to stay between 0.5°C and 2.5°C. The setpoint can be adjusted to other
temperature ranges for specialist applications if required (see below).
SKOPE does not recommend that the setpoint range be changed unless it is absolutely
necessary, and then only by small increments at a time.
Power button
Set button
Defrost button
Procedure 5: To change the temperature setpoint range
1. Refer to the table below to determine the set number for the required temperature range.
Set Temperature range Set Temperature range
0 0.0°C to 1.5°C 5 3.5°C to 5.5°C
1 0.5°C to 2.5°C 6 4.0°C to 6.0°C
2 1.5°C to 3.5°C 7 4.5°C to 6.5°C
3 2.5°C to 4.5°C 8 5.0°C to 7.0°C
4 3.0°C to 5.0°C
2. Press the set button for more than 3 seconds, until the controller displays the code “Po”
(password).
3. Press the set button again to enter password setting mode. The controller will display “00”.
4. Press the Power (up) or Defrost (down) button to scroll to “55”.
5. Press the set button to confirm the password.
• The parameter name “St” (setpoint) will be displayed.
• If the password is incorrect the controller will return to its home screen.
6. Press the set button again. The controller will display the setpoint default value of 1.
7. Press the Power (up) or Defrost (down) button to increase or decrease the setpoint value.
8. Once the required setpoint is displayed, press the set button for more than 3 seconds. The
controller will store the new setpoint and exit the setpoint parameter.

11
TCE650N:ET65BYN, TCE1000N:ET10BYN
Electronic Controller
Service Manual
Messages and
Alarms
The following table explains messages and alarms that the electronic controller displays.
Parameters
Table 2: Chunchang C212 messages and alarms
Display Description
The cabinet’s internal temperature. The temperature is what the sensor inside the
fridge detects, and not necessarily the product temperature. However, they may be very
close depending on how the controller is set to sense temperature.
Note: The display does not have a decimal point.
Compressor indicator. On when the compressor starts. Off when the compressor stops.
Defrost indicator. On when the defrost is activated. Off when the defrost is over.
Temperature sensor/control probe fault. This indicates a fault with the temperature
sensor. Replace the control probe – see Procedure 18, “To replace the control probe”,
on page 21.
Table 3: Chunchang C212 parameters
Parameter Setting Description Min Max Unit Default
St 1Set temperature R1 R2 °C 2
R1 0Set temperature minimum 0 R2 °C 0
R2 8Set temperature maximum R1 8 °C 8
C1 -2 Temperature sensor calibration -10 10 °C -2
C2 0Compressor power-on delay 0 60 Sec. 0
C3 5Minimum downtime 0 60 Min. 5
A1 5Compressor working time when sensor fails 1 60 Min. 5
A2 30 Compressor downtime in case of sensor failure 1 60 Min. 5
D1 4Defrost cycle 0 90 Hour 4
D2 30 Defrost time 1 90 Min. 20
D3 2Defrost display 0 2 – 2
DC 1Display switching time 0 99 Min. 1

12 Replacement Procedures
Service Manual
TCE650N:ET65BYN, TCE1000N:ET10BYN
5 Replacement Procedures
Lighting
The cabinet is fitted with LED interior lights and LED sign lights. Ensure the light is replaced
with the same light type. Fluorescent or LED tubes cannot be used in place of LED modular
lights.
Refer to Spare Parts for replacement light specifications:
• “Glass Door Assembly” on page 41 for the interior light.
• “Sign Assembly” on page 42 for the sign light.
The lighting is made up of three components which are replaceable:
• LED modular light
• LED driver
• Interior wiring loom
Power is supplied to the lights by the LED driver (located in the cabinet electrics panel above
the doors) via the wiring loom/s which run down the sidelight channel.
Lighting components are all non-serviceable items. If a component is faulty, remove it and
replace it with a SKOPE OEM new component.
Refer to Table 18, “Cabinet and cartridge troubleshooting,” on page 48 to see which
component may be at fault, and follow the procedures over the next few pages for replacement
instructions.
Ensure the cabinet is disconnected from the power supply before removing any parts.
Caution
Disconnect the cabinet from the mains power supply before attempting any
maintenance.
Correct wiring routing is as important as using the correct components for
compliance with safety and radio interference regulations.
In order to maintain safety and compliance with regulations, make sure you
replace any wiring that is disturbed during servicing and secure it back in its
original position.
Procedure 6: To disconnect the cabinet from the mains power supply
1. Switch the cabinet off at the mains power supply.
2. Unplug the power cord from the mains power supply.
IMPORTANT
Replace the light with the same SKOPE OEM part.
DO NOT use alternative LED strip or tube lights, or fluorescent tubes.

13
TCE650N:ET65BYN, TCE1000N:ET10BYN
Replacement Procedures
Service Manual
Procedure 7: To replace an interior light assembly
1. Disconnect the cabinet from the mains power supply (see page 12).
2. Gently remove the side plastic strip
with a slotted screwdriver to expose
the failed assembly’s black water-
proof connector.
If the black connector isn’t exposed,
remove the top plastic strip as well.
3. Unplug the connector and gently
remove the failed light assembly with
the slotted screwdriver.
4. Fit the new light assembly and plug into the black connector.
5. Refit the side plastic strip, and top strip if you removed it.
6. Reconnect the cabinet to the mains power supply and check for correct operation.
Top strip
Side strip
Screwdriver
Black connector on the side Black connector on the top
Unplugged black connector
Light assembly

14 Replacement Procedures
Service Manual
TCE650N:ET65BYN, TCE1000N:ET10BYN
Procedure 8: To replace the LED driver
1. Disconnect the cabinet from the mains power supply (see page 12).
2. Lift up the sign’s front panel and unplug the
white 4-way connector near the switches at the
back of the sign’s front panel.
3. Remove the sign’s front panel and place it in
your working area.
4. Unscrew and detach the refrigeration cartridge
and carefully manoeuvre it to allow access to
the cabinet electrics cover.
5. Unscrew the cabinet electrics cover.
6. Remove the LED driver.
7. Replace the LED driver and reassemble the cabinet.
8. Reconnect to the mains power supply and check for correct operation.
Procedure 9: To replace the sign lighting loom and cabinet lighting loom
1. Disconnect the cabinet from the mains power supply (see page 12).
2. Remove the sign’s front panel (see steps 2 and 3 in Procedure 8 on page 14).
White 4-way
connector
Cabinet electrics cover
LED driver

15
TCE650N:ET65BYN, TCE1000N:ET10BYN
Replacement Procedures
Service Manual
3. Unplug the relevant connectors:
• Sign lighting loom:
1) Remove the sign clips to
release the front panel.
2) Unplug the black 2-way
connector in the front, and
the 4 × switch connectors at
the back.
• Cabinet lighting loom:
1) Remove the cabinet
electrics cover on the
cabinet top (see steps 4 and
5 in Procedure 8 on
page 14).
2) Unplug the cabinet light
connector leading from the
hinge, and the white 4-way
connector to the LED driver.
4. Release the cable ties and remove the relevant loom:
• sign lighting loom from the sign panel.
• cabinet lighting loom from the top of the cabinet.
5. Fit the new loom and reassemble the cabinet. Ensure that:
• all the plugs are clean, correctly fitted and plugged in.
• the loom is reconnected to the door light connector.
6. Reconnect to the mains power supply and check for correct operation.
Procedure 9: To replace the sign lighting loom and cabinet lighting loom (continued)
Black 2-way
connector in the front
4 × switch connectors
at the back
Cabinet light
connector,
leading from
the hinge
Sign lighting loom
in sign panel
Cabinet lighting loom
on the cabinet top

16 Replacement Procedures
Service Manual
TCE650N:ET65BYN, TCE1000N:ET10BYN
Sign Light The sign is lit by an LED modular light which can be replaced.
Doors
Replacing the
Gasket
The one-piece door gasket clips into the door frame and runs around the perimeter of the door.
Remove the gasket by peeling it from the door frame, starting at a corner.
If the gasket is out of shape after refitting, use a hair dryer to heat and reshape it.
Removing and
Refitting the
Door
For ease of servicing, the doors can be removed from the cabinet.
Procedure 10: To replace the sign light
1. Disconnect the cabinet from the mains power supply (see page 12).
2. Remove the sign’s front panel (see steps 2 and 3 in Procedure 8 on page 14).
3. Remove the sign clips to release the light
panel. Unplug the failed LED strip and fit the
new LED strip.
4. Refit the sign’s front panel to the cabinet, and reconnect the white 4-way connector near the
switches at the back of the sign.
5. Reconnect the cabinet to the mains power supply and check for correct operation.
Light panel
Sign clips
LED light strip
LED light strip
Procedure 11: To remove the door
1. Disconnect the cabinet from the mains power supply (see page 12).
2. Remove the sign’s front panel and sign sides.
TCE650N only
3. Detach the refrigeration cartridge, and carefully push it back to allow access to the top hinge.
TCE650N and TCE1000N
4. Remove the split pin from the capstan at the
bottom hinge.
5. Unscrew and remove the tension bracket. Take
care when removing it, as the bracket is under
tension.
6. Unscrew the top hinge, and lift the cabinet door up and off the bottom hinge.
Split pin
Bottom
hinge
Capstan
Tension
bracket
Outside door

17
TCE650N:ET65BYN, TCE1000N:ET10BYN
Replacement Procedures
Service Manual
Adjusting Door
Tension
The door has an internal torsion bar, pre-tensioned at the factory, that lets the door self-close.
If necessary, the door tension can be further adjusted by rotating the capstan mounted in the
bottom hinge bracket.
Procedure 12: To refit the door
1. Lift the door onto the bottom hinge using the
door pin to help position it correctly.
2. Fit the top hinge to the top of the door and cabinet, and partially fix it in place.
3. Align the door with the cabinet and tighten the fixing screws.
4. Apply tension to the door (see Procedure 14, “To adjust the door tension,” on page 17).
5. Fit the split pin through the hole in the capstan to
lock the door in place.
6. Fit the height adjustment block to the bottom
screw hole. If necessary, adjust the height of
the door (see Procedure 15, “To adjust the door
height,” on page 18).
7. Replace the sign’s front panel and sides removed in Procedure 12 on page 17.
Procedure 13: To replace the top hinge bracket
1. Follow the steps in Procedure 11 above to remove the top hinge bracket.
2. Remove the top hinge from the top of the door and fit the new one.
3. Follow Procedure 12 above to refit the door.
Bottom hinge
Door pin
Split pin
Bottom
hinge
Capstan
Tension
bracket
Outside door
Procedure 14: To adjust the door tension
1. Remove the split pin from the capstan at the bottom hinge.
2. Remove the tension bracket from the bottom hinge.

18 Replacement Procedures
Service Manual
TCE650N:ET65BYN, TCE1000N:ET10BYN
Adjusting Door
Height
A height adjustment block is fitted below the bottom hinge. As standard, the notched edges on
the bottom of the hinge and the top of the height adjustment block align to set the door to the
correct level. If the door is not at the correct height when at the standard setting, follow the
steps below to adjust the height.
3. Use a tool to apply tension to the door via the
capstan. First, rotate the capstan against the
door opening direction to remove any slack.
Once resistance is felt, continue to rotate 180°
to provide tension.
4. While holding door tension on the capstan, fit the
tension bracket to the top screw hole so that it
supports the door tension on the capstan.
5. Fit the split pin through the hole in the capstan
to lock the door in place.
6. Check door tension by holding the door open about 100 mm and letting it go. The door should
close gently, with the gasket forming an airtight seal with the cabinet.
Procedure 14: To adjust the door tension (continued)
Tension bracket
Tensioning tool
Capstan
Split pin
Height
adjustment block
Bottom hinge
Outside door
Procedure 15: To adjust the door height
1. Disconnect the cabinet from the mains power supply (see page 12).
2. Loosen the bottom hinge, and remove the
height adjustment block.
3. Set the door to the correct height, turn the height adjustment block to the most appropriate angle,
refit it, and tighten up the bottom hinge screws.
Bottom hinge Height adjustment
block
An outside door

19
TCE650N:ET65BYN, TCE1000N:ET10BYN
Replacement Procedures
Service Manual
Electronic Controller
Controller
Location
The electronic controller is located within the sign assembly. The module sits in a cut-out in the
sign. It is mounted with a snap-fit feature on the sides of the controller.
Procedure 16: To access the controller
1. Disconnect the cabinet from the power supply (see page 12).
2. Remove the sign’s front panel (see steps 2 and 3 in Procedure 8 on page 14).
3. Pull the controller housing
assembly from the bracket on the
top of the cabinet.
4. Unscrew and remove the controller
housing cover to access the
controller.
Note: Do not remove the closed cell
foam, as it keeps the housing
waterproof.
Controller display
Sign’s front panel
Controller
housing
assembly
Controller
housing
Closed cell
foam

20 Replacement Procedures
Service Manual
TCE650N:ET65BYN, TCE1000N:ET10BYN
Controller
Flexes
To connect the controller, plug the control probe flex and controller power flex into the correct
sockets on the controller. To disconnect the controller, simply unplug the control probe flex and
controller power flex.
Replacing the
Controller
Note: Replacement spare part electronic controllers are supplied with the default parameter
set loaded.
Controller
Controller
power flex
(black)
Control
probe flex
Procedure 17: To replace the controller
1. Make sure that the replacement controller has
the:
• correct model name (C212SNBCR-25).
• same programme version as the original
controller.
2. Disconnect the cabinet from the power supply (see page 12).
3. Access the electronic controller (see page 19).
4. Disconnect the controller from its flexes.
5. Remove the controller from its housing base by
releasing the clip on each side of the controller.
6. Fit the replacement controller, connect its flexes, and refit the clips and controller housing cover.
Controller
model
Programme
version
Controller
clip