Sky Climber SKY STAGE ULTRA User manual
®
K
Y
CLIMBER
SKY S
T
A
GE
TRA
N.
V
. Sky Climbe
r
Europe S.A.
Sky Climber Inc
Boomsesteenweg
2630 Aartselaar
Belgium
14
1501 Rock Mountain Blvd.
Stone Mountain
Georgia 30083, USA
Tel +1 (770) 939-7705
Fax +1 (770) 493-7392
info®skyclimber.com
T
el +32 (0)3 887 81 20
Fax +32 (0)3 887 09 94
info®skyclimber.be limbe
r
.com
SKY STAGE U
L
TRA®
USER MANUAL
UM•36•00
A
ED•2019-12-04
www.skyc
UL
®
KY CLIMBER
FOREWORD
Welcome to Sky Climber®.
Congratulations on you
r
new Sky Climber® product.
A
ll Sky Climber® products are designed
and certified to the highest worldwide industry standards. Our continuous quality control ensures
this product is manufactured to the relevant codes. Nonetheless, all of this work and effort can
be and is nullified by improper use.
It is vitally important that you and each and every person who is to utilize the Sky Climber
®
product, take the time to learn the proper and safe methods relating to utilization of the Sky
Climber® product. Safety begins with a familiarization with the functions and limitations of the
Sky Climber® equipment. It is your responsibility to READ AND UNDERSTAND the contents of
this manual. If you have any questions whatsoever, contact your dealer or Sky Climber® cus-
tomer service. It is our desire and intention to provide answers to your question regarding the
proper use of Sky Climber® products. Sky Climber® cannot and will not under any circum-
stances be responsible in any way for injuries or damage sustained as a result of misuse or
misapplication of the product. Please consult your sales materials to determine other applicable
limitations of liability.
Sky Climber®'s 'use
r
manual' will guide you through installation and operation procedures.
Sky Climber® reserves the right to continually improve its products. Every effort has been made
to make this manual as accurate as possible at the time of publication; however, there may be
product changes which are not detailed in the manual. Please contact your dealer or Sky
Climber® customer service on a regular basis to obtain follow up information and materials.
Each manual is also available as a PDF (portable document format).
A
PDF 'user manual' can
be used to look up the correct spare part on a computer screen. With the use of the 'Contents',
you can quickly jump to the correct page by clicking on the contents line or bookmark. You can
recognize other links by blue markings.
We remind you to always wear personal fall protection equipment and to make sure that all
persons utilizing the product are fully familiar with its features, including safety features and
limitations, such as weight limitations.
© Sky Climber®, 2002
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher.
SKY STAGE U
L
TRA®
USER MANUAL
UM•36•00
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ED•2019-12-04
2
®
KY CLIMBER
CONTENTS SKY STAGE ULTRA
SKY ST
A
GE U
L
TR
A
.................................................................................................................. 1
FOREWORD ......................................................................................................................... 2
CONTENTS ........................................................................................................................... 3
Safety Guidelines ................................................................................................................... 4
Operator's Safety ....................................................................................................................... 4
Operation Safety .......................................................................................................................4
Environment ............................................................................................................................... 5
Sky Stage Ultra® with End Stirrup configurations ..................................................................... 6
Overview ................................................................................................................................... 6
Dimensions ................................................................................................................................ 7
Transport & Handling Weights .....................................................................................................7
Standard Configurations & Assembly Parts ................................................................................... 8
Standard Configurations & Load Ratings per UL .......................................................................... 9
Standard Configurations & Load Ratings per EN1808 ................................................................ 10
Installation Instructions ........................................................................................................ 11
Assemble platform .................................................................................................................... 11
Dis-assemble platform ..............................................................................................................14
Use-operation...................................................................................................................14
Wall-rollers .............................................................................................................................. 14
Repositioning platform .............................................................................................................14
Check Lists .......................................................................................................................... 15
Inspection prior to installation ...................................................................................................15
Check components prior to shipment ......................................................................................... 15
Inspection after installation ....................................................................................................... 15
Logbook .............................................................................................................................. 16
Instruction to the owner .............................................................................................................16
SKY STAGE U
L
TRA®
USER MANUAL
UM•36•00
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ED•2019-12-04
3
®
KY CLIMBER
Safety Guidelines
•
A
ll persons who service, install, dismantle or use
suspendedaccessequipmentmust fullycomprehend and
act in accordance with this manual and all appropriate
regulations. A competent person is a designated person,
suitably trained, qualified by knowledge and practical
experience to carry out the required task safely.
Training, manuals and other documentation are available
at Sky Climber®. Do not hesitate to contact us for more
details.
•
Operators must be emotionally and physically able to
withstand the stress of working at elevations. Do not work
at elevations if subject to seizures or loss of physical
control. Operators must be safety conscious, responsible
and not under the influence of alcohol, drugs or other
substances.
•
All persons using suspended access systems must at
all times wear safety harnesses attached by lanyards and
rope grabs to independent lifelines. Use short lanyards
and attach the rope grabs as high on the lifeline as
practically possible. Lifelines shall be fastened to a fixed
anchorage other than the rigging systems. Do not
disconnect or remove harnesses or lanyards until safely
on the ground or until completely disembarked from
suspensionsystemtoasafelocation.
•
Safety helmets should be worn at all times when
servicing, (dis-) assembling or using the equipment.
•
Provide protection for operators from collision with
overhead obstacles and falling objects.
•
Provideadequateprotectionbelowthesuspended
system to prevent injury to persons from falling objects.
Keep all persons from beneath suspended platforms.
•
Maintain contact with your supervisor at all times.
•
Make a copy of this manual available to every person
using, erecting and assembling this equipment.
•
•
Never work alone on suspended access systems
Do not over load the equipment
•
All suspended access equipment must be handled
with care: during handling of equipment, installation and
use (place loads gently on platform).
•
Inspect and test the equipment before use, rigging,
re-
rigging, after de-rigging and at regular intervals to
make
sure that it is maintained in a safe workable
condition. The
supervisor should assign a competent
person for
inspection purposes. In case of equipment
failures or
difficulties noticed during testing and inspec-
tion prior to
use, contact your nearest Sky Climber®
representative
and do not use the equipment until it is
repaired or
replaced. Only use Sky Climber® spare
parts. Do not
alter any equipment. Maintenance may
only be carried
out by Sky Climber® representatives.
•
Verify if all decals and nameplates are properly
affixed and legible. If they are obscured or missing,
replacements are available from Sky Climber®.
•
Always verify if a platform is properly counter-
weighted: check the rigging systems prior to each shift.
•
Never load the platform above the indicated safe
working load.
•
In case of an emergency during operation press the
red
emergency stop button on the hoist or control unit. The
platform will halt immediately (power is cut off,
brakes are
activated). Solve the problem first, prior to
furtheruse.
•
Never use suspended access systems for
transportation of passengers from one level to another.
•
Where an object falling from a platform could pose a
hazard to persons below, a screen or other material
shall be provided around the periphery of the platform
to prevent objects 25mm (1”) in diameter from falling
through.
•
Keep the vertical travel zone of the platform free of
obstructions. If contacting an obstruction immediately stop
the platform. Inspect the platform and the obstruction for
possible damage and/or hang-up. Proceed in a safe
direction. Take care not to overload the system or get in
slack rope situation when running into
an obstacle.
•
Beware of obstacles when there is too small of a
clearance between platform and facade. Use long-
handled tools when working at large distances between
platform and facade.
•
Do not handle suspended loads in conjunction with
suspended platforms.
•
When leaving a suspended platform (in mid-air), in
order
to k eep it from m oving away from the building, s ecure the
platform to the face of the structure. Do not forget to
disconnect the platform from the structure before moving
otherwise serious injuries and/or damage can occur.
•
Hazardous situations occur when it is not possible to
lower platform to a safe position (i.e. over water or roads).
•
Never alter equipment once the platform is sus-
pended. Keep all equipment out of reach of
unauthorized persons.
•
Rejected equipment must be destroyed prior to
disposal so that it cannot be misused, reused, or other-
wise returnedtoservice.
•
The guardrail on the front portion of the platform (i.e.
side adjacent to the building or structure) is adjustable/
removable. This guardrail should be lowered to its
down position or removed only when the platform is not
moving (being raised or lowered) and when the platform
is restrained to within 0.30m (12”) or less of the face of
the building or structure.
SAFETY GUIDELINES
GENERAL
UM•36•001
ED•2019-12-04
Operation Safety
Operator's Safety
4
®
KY CLIMBER
Consider and control the specific ris
k
s related
t
o certain environments and nature of the job. Increase inspection accord-
ingly.
Hazards
•
Do not use suspended access equipment in severe
conditions: extreme environmental conditions, corrosive
environment, strong magnetic fields, explosive
atmospheres.
•
Do not use suspended access equipment when
handling loads could lead to dangerous situations: molten
metal, acids/bases, radioactive materials, brittle loads.
•
When high winds are encountered the platform should
be lowered to the ground or raised to the roof top
andsecured.
•
Do not use suspended access equipment when wind
speed
exceeds 40km/hour
•
Enclosures or other items that may increase wind
loadings shall not be fitted to the platform unless authorized
by the manufacturer or done per the design of a qualified
engineer.
High voltage powe
r
-lines
•
Refer to regulations, federal, state and local codes
when working in the vicinity of electrical overhead
power-
lines. Consult the local power company for safe
operating
procedures.
•
The minimum separation between live power lines
and platform is 3m (10').
•
Touching live power-lines may result in
serious
injury or death.
Wind Speeds
•
Use adequate restraints when lifting height exceeds
40m (131') with wind speeds above 40km/h
=
11m/s
(25mph).
•
Do not use suspended access equipment when
hazards could arise from wind pressure acting on loads
having a surface area in excess of 2m2 (21.5 SQFT).
Welding
During welding, the electrocution hazard and the risk of the welding current passing through the steel wire ropes shall be
eliminated by taking the following precautions:
•
Use insulated thimbles at each suspension point.
Insulate surplus steel wire rope stored on roof to prevent
grounding or, terminate steel wire rope at insulated
thimble.
•
Cover steel wire rope above hoist and Sky Lock for a
distance of
±
1.2m (4') with insulating material: rubber
hose taped in place. Insulate tail line below hoist: extend
downward sufficiently to prevent contact with platform.
The portion of tail line hanging free below platform must
be guided and/o
r
r
etained so that it does not become
grounded.
•
Cover each hoist, Sky Lock and wire winder with
protective covers made out of insulating material.
•
Connect a ground conductor from platform to work
piece. The size of this conductor shall be equal to or
greater than the size of the stinger lead. It must be a
secondary conductor and shall not be in series with the
primary conductor between welder and work piece.
Marine environment
Salty environments may deteriorate aluminum & steel
components. Frequently inspect equipment.
Excess material accumulation
Make sure that excess material does not clutter up the
hoist, Sky Lock or platform.
SAFETY GUIDELINES
GENERAL
UM•36•001
ED•2019-12-04
Group 2B
Group 2A
Group
Category Condition Te m p . Applications Inspection
Normal
> 0°C/32 F
Inspections,light maintenance,window washing.
Prior to each workshift.
2
A
B
C
Contaminated
Contaminated
Contaminated
> 0°C/32 F
> 0°C/32 F
> 0°C/32 F
Abrasive materials: sand, grit, dust, welding.
Caustic materials: corrosive chemicals,
salty environment, acids or fumes.
Adhesive materials: cement, plaster, paint,
caulking, compound.
Prior to each workshift.
Every 4 hours.
3
Freezing
0°C/32
F
All -
Caution:Donotallowsnoworiceto
accumulateontheflooroftheplatform.
Prior to each workshift
Monitor during use.
Environment
5
®
K
Y
CLIMBER
Sky Stage Ultra
®
with End Stirrup configurations
Sky Stage Ultra® is a modula
r
wo
r
k platform. All compo-
nents are welded out of high quality aluminum. The
platform lengthcanvarybetween2m andl5massem-
bled from lm, l.5m, 2m and 3m sections. A section
consistsof2 sidepanels,a floorpaneland 2toprails.
A rigid structure is formed by attaching sections to
connecting frames with connecting pins.
Top rails are telescopic on both sides of the stage.
The standard configurations are further described.
END STIRRUP CONFIGUR
A
TIONS
SKY STAGE ULTRA®
UM•36•002
ED•2019-12-04
Overv
iew
Floor Panel
Top Rail
Connecting Pin assy
Side Panel
Wall Roller assy
Telescopic Post
Connecting Frame
Caster assy
End Stirrup assy
6
®
K
Y
CLIMBER
Dimensions
L
2
C
C
2
l
H
H
H
H
H
H
la
2a
3a
lb
2b
3b
W
3
4
H
5
2
L
l
l
Sky Stage Ultra® with End Stirrup: side view.
Sky Stage Ultra® with End Stirrups: front view.
1
2
Ja
Jb
2a
Ja
2b
Jb
3a
3b 3a
4
5
J
2
3
J
2
•
Platform length dimensions are only valid if standard configurations are used (see 'Configurations & Assembly
P
arts').
•
Caster wheel swings 9cm (3.5") outside total length of platform (L
1
).
Transport & Handling Weights
•
•
Handle all parts with care: do not drop o
r
thro
w
parts.
Inspect parts prior to installation and use
(see also 'Inspection Check Lists').
END STIRRUP CONFIGUR
A
TIONS
SKY STAGE ULTRA®
UM•36•002
ED•2019-12-04
Platform Parts
Self-weight
kg
lbs
End Stirrup assy
14. 32
Connecting Frame
4.5 10
Telescopic Post
0.9 2
Connecting pin assy
0.3 0.75
Caster assy
4.1 9
wall Roller assy
4.5 10
Platform
Parts
Options
Self-weight
kg
lbs
Side Panel
1
m
6.4
14
1.5 m
9.1
20
2
m
11.8
26
3
m
16.8
37
Top Rail
1
m
1.4
3
1.5 m
1.8
4
2
m
2.3
5
3
m
3.2
7
Floor
p
anel
1
m
6.8
1
5
1.5 m
9.5
21
2
m
12.2
27
3
m
16.8
37
Item
Dimension
Description
Platform
length
To t a l
length (L )
Suspension
dist. (L
)
Metric
Inches
Metric
Ft/Inch.
Metric
Ft/Inch.
H
1.40 m
54 .8
"
Max. height:
p
latform on surface
2
m
2.23 m
7
'
3
"
2.0
6
m
6
'
9
"
H
1.43 m
56 .2
"
Ma
x
. heigh
t
: suspende
d
p
latform
3
m
3.15 m
10
'
4
"
2.98 m
9
'
9
"
H
1.14 m
44 .8
"
Idem H but without casters
4
m
4.29 m
14
'
0
"
4.12 m
13
'
6
"
H
1.18 m
46 .2
"
Idem H but without casters
5
m
5.21 m
17
'
1
"
5.04 m
16
'
6
"
H
1.00 m
39 .4
"
T
o
p
R
a
i
l heigh
t
from floor
p
anel
6
m
6.13 m
20
'
1
"
5.9
5
m
19
'
6
"
H
1.10 m
43 .3
"
Idem H : secon
d
option
7
m
7.2
7
m
23
'
10
"
7.09 m
23
'
3
"
H
0.15 m
5
.
9
"
T
oeboar
d
height
8
m
8.19 m
26
'
10
"
8.01 m
26
'
3
"
H
0.50 m
19 .5
"
Stepping height
9
m
9.11 m
29
'
10
"
8.93 m
29
'
3
"
w
0.94 m
37 .0
"
Max. outside width with wall roller
10
m
10.25 m
33
'
7
"
10.0
7
m
33
'
0
"
w
0.83 m
3
2
.
5
"
Ma
x
. outside width with safet
y
p
in
s
11
m
11.1
6
m
36
'
7
"
10.99 m
36
'
0
"
w
0.60 m
23 .6
"
Insi
d
e width:
p
assage
12
m
12.08 m
39
'
7
"
11.91 m
39
'
0
"
C
60.00
m
m
2
.362
"
Position: hoist attachment
13
m
13.22 m
43
'
4
"
13.05 m
42
'
9
"
C
31.50
m
m
1 .240
"
Position: hoist attachment
14
m
14.14 m
46
'
4
"
13.9
7
m
4
5
'
9
"
15 m
15.0
6
m
49
'
4
"
14.89 m
48
'
9
"
W
W
H
7
®
K
Y
CLIMBER
Standard Configurations & Assembly Parts
The following table can be used as check list when preparing standard configuration for transport.
Conformance to the rated load capacities & configurations as shown in these tables is critical to the safe use of Sky Stage Ultra.
Use of other configurations or greater weights could result in serious iniury.
•
lm
&
l.5m
sections are also available, providing additional versatility in platform length.
•
Contact your Sky Climber® representative for the other configurations.
Note:
Platform sections may not be used in configurations and lengths other than those shown in these tables. Contact Sky Climber®
Engineering to discuss any variations.
END STIRRUP CONFIGUR
A
TIONS
SKY STAGE ULTRA®
UM•36•002
ED•2019-12-04
2m
3m
2m
3m
2m
3m
2m
2
2
4
2
4
16
2
0
2
0
1
0
4
2
3m
2
2
4
2
4
16
0
2
0
2
0
1
4
2
4m
2
2
4
3
6
30
4
0
4
0
2
0
4
2
5m
2
2
4
3
6
30
2
2
2
2
1
1
4
2
6m
2
2
4
3
6
30
0
4
0
4
0
2
4
2
7m
2
2
4
4
8
44
4
2
4
2
2
1
4
2
8m
2
2
4
4
8
44
2
4
2
4
1
2
4
2
9m
2
2
4
4
8
44
6
0
6
0
3
0
4
2
10m
2
2
4
5
10
58
4
4
4
4
2
2
4
2
11m
2
2
4
5
10
58
2
6
2
6
1
3
4
2
12m
2
2
4
5
10
58
0
8
0
8
0
4
4
2
13m
2
2
4
6
12
72
4
6
4
6
2
3
4
2
14m
2
2
4
6
12
72
2
8
2
8
1
4
4
2
15m
2
2
4
6
12
72
0
10
0
10
0
5
4
2
8
®
K
Y
CLIMBER
Standard Configurations
Safe Working Load
&
Load
Ratings per UL
•
Do not concentrate all loads but equally distribute over total
length of platform.
•
If loads are concentrated on one half of a platform then the
SwL equals the wLL of 1 hoist less half the self weight of the
platform (never exceed floor rating).
•
The load on the floor panels must not exceed the floor rating:
maximum 180kg per meter platform or 120lbs per foot platform.
l.
2.
3.
Determine working load limit (WLL) o
f
hoist.
Add WLL's of hoists used.
Compare total WLL of hoists less the selfweight of
platfo
r
m with load rating (L
R
) o
f
platform.
4. Use lowest value as the Safe Working Load (SWL).
Configurations fo
r
stages
w
ith End Stirrups (two point suspension systems) pe
r
ULl322.
Conformance to the
rated load capacities
& configurations as shown
in these tables is critical to
the safe use of Sky Stage
Ultra. Use of other
configurations or greater
weights could result in
serious iniury.
Note: Platform sections may not be used in configurations and lengths other than those shown in these tables. Contact Sky Climber®
Engineering to discuss any variations.
CANTILEVER
Note: Connecting frame is never to be placed outside intermediate stirrup
Note: Connecting frame is never to be placed outside intermediate stirrup.
Cantilever distance is the distance from the suspension point to the end of the stage, not the distance from a part of the
intermediate stirrup to the end of stage
END STIRRUP CONFIGUR
A
TIONS
SKY STAGE ULTRA®
UM•36•002
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0 - 1m
1 - 1,5m
1,5 - 2m
2 - 3m
Total Stage
Rating(lbs)
Cantilever
Rating(lbs)
Total Stage
Rating(lbs)
Cantilever
Rating(lbs)
Total Stage
Rating(lbs)
Cantilever
Rating(lbs)
Total Stage
Rating(lbs)
Cantilever
Rating(lbs)
5 - 6m
2000
500
6
- lm
1500
500
-
-
-
-
-
-
l
- Bm
1500
500
1500
500
B - 9m
1000
500
1000
500
1000
250
9 - 12m
1000
500
1000
500
1000
500
1000
250
12 - 15m
750
500
750
500
750
500
750
250
LEVER
SUSPENDED DISTANCE
CANTI
Platform
Length
Configurations
Suspension
Distance
Self-weight
kg
lbs
Load Rating
kg
lbs
2
m
2
6
'
9
"
113
249
900
2000
3m
3
9'
9"
129
28
900
2000
4m
2+2
13'
6"
164
363
900
2000
5m
2+3
16'
6"
181
399
900
2000
6m
3+3
19'
6"
197
43
900
2000
7m
2+3+2
23'
3"
232
512
680
1500
8m
3+2+3
26'
3"
249
548
680
1500
9m
3+3+3
29'
3"
265
584
450
1000
10m
2+3+3+2
33
'
0
"
300
66
2
450
1000
11m
2+3+3+3
36'
0"
316
698
450
1000
12m
3+3+3+3
39
'
0
"
333
734
450
1000
13m
2+3+3+3+2
42'
9"
368
811
340
750
14m
3+2+3+3+3
45'
9"
384
847
340
750
15m
3+3+3+3+3
48'
9"
401
883
340
750
9
®
K
Y
CLIMBER
Standard Configurations
Safe Working Load
&
Load
Ratings per EN1808
•
Do not concentrate all loads but equally distribute over total
length of platform.
•
If loads are concentrated on one half of a platform then the
SwL equals the wLL of 1 hoist less half the self weight of the
platform (never exceed floor rating).
•
The load on the floor panels must not exceed the floor rating:
maximum 180kg per meter platform or 120lbs per foot platform.
l.
2.
3.
Determine working load limit (WLL) o
f
hoist.
Add WLL's of hoists used.
Compare total WLL of hoists less the selfweight of
platfo
r
m with load rating (L
R
) o
f
platform.
4. Use lowest value as the Safe Working Load (SWL).
Configurations fo
r
stages with End Stirrups (two point suspension systems) pe
r
ENl808.
Conformance to the
rated load capacities
& configurations as shown
in these tables is critical to
the safe use of Sky Stage
Ultra. Use of other
configurations or greater
weights could result in
serious iniury.
Note: Platform sections may not be used in configurations and lengths other than those shown in these tables. Contact Sky Climber®
Engineering to discuss any variations.
CANTILEVER
Note: Connecting frame is never to be placed outside intermediate stirrup
Note: Connecting frame is never to be placed outside intermediate stirrup.
Cantilever distance is the distance from the suspension point to the end of the stage, not the distance from a part of the
intermediate stirrup to the end of stage
END STIRRUP CONFIGUR
A
TIONS
SKY STAGE ULTRA®
UM•36•002
ED•2019-12-04
0 - 1m
1 - 1,5m
1,5 - 2m
2 - 3m
Total Stage
Rating(lbs)
Cantilever
Rating(lbs)
Total Stage
Rating(lbs)
Cantilever
Rating(lbs)
Total Stage
Rating(lbs)
Cantilever
Rating(lbs)
Total Stage
Rating(lbs)
Cantilever
Rating(lbs)
5 - 6m
6
- lm
l
- Bm
B - 9m
COMING
SOON
9 - 12m
12 - 15m
LEVER
SUSPENDED DISTANCE
CANTI
Platform
Length
Configurations
Suspension
Distance
Self-weight
kg
lbs
Load Rating
kg
lbs
2m
2
6'
9"
113
249
360
795
3m
3
9'
9"
129
285
540
1190
4m
2+2
13'
6"
164
363
720
1585
5m
2+3
16'
6"
181
399
900
1985
6m
3+3
19'
6"
197
43
1080
2380
7m
2+3+2
23'
3"
232
512
1080
2380
8m
3+2+3
26'
3"
249
548
1080
2380
9m
3+3+3
29'
3"
265
584
1080
2380
10m
2+3+3+2
33
'
0
"
300
66
2
920
2028
11m
2+3+3+3
36'
0"
316
698
750
1650
12m
3+3+3+3
39'
0"
333
734
680
1500
13m
2+3+3+3+2
42'
9"
368
811
540
1190
14m
3+2+3+3+3
45'
9"
384
847
450
990
15m
3+3+3+3+3
48'
9"
401
883
360
795
10
®
K
Y
CLIMBER
Installation Instructions
Assemble
platform
5
•
Repeat step 1-4 fo
r
longe
r
configuration.
•
To assemble multiple sections with ease:
place end of platform on blocks.
INSTALL
A
TION INSTRUCTIONS
SKY STAGE ULTRA®
UM•36•002
ED•2019-12-04
1
2
Secure each main pin
with a locking clip.
4 Connecting
Pin assy's per
Side Panel
3
4
11
®
K
Y
CLIMBER
INSTALL
A
TION INSTRUCTIONS
SKY STAGE ULTRA®
UM•36•002
ED•2019-12-04
10
Floor retaining Tabs
should always be
extendedtoprevent
FloorPanel from
lifting.
9
Floor Panel
8
7
are secured with Rod of End Stirrup assy.
Note: Extra Casters (not positioned underneath an
End stirrup) can be retained by Connecting Pin assy's.
6
Minimum4
12
®
K
Y
CLIMBER
INSTALL
A
TION INSTRUCTIONS
SKY STAGE ULTRA®
UM•36•002
ED•2019-12-04
Congratulations !
•
You may now attach hoists and safety devices.
•
Installation shall be checked by a qualified person
prior to use.
12
B
C
A
B
Minimum2
Note: Once suspended wall rollers can
be repositioned from within platform.
11
1m above floor
1.1m above floor
Secure each Connecting Pin with the
Locking Clip.
2 Connecting Pin assy's per Top Rail.
1 Connecting Pin assy per Telescopic Post.
13
®
K
Y
CLIMBER
Dis-assemble platform
Use - operation
Wall-rollers
Once suspended wall rollers can be repositioned from
within platform.
Reverse'assemblingprocedure'to dis-assembleplat-
form.
Floo
r
Panels
Make sure that the floor retainer blocks are inserted (A)
into the side panel and secured by tabs (B) prior to lifting
the floor panel.
Repositioning platform
1.
2.
3.
Remove all load from platform: material and persons.
Dereeve hoists.
Reposition platform underneath new position of
rigging system.
4.
5.
Reeve hoists.
Inspect installation prior to use.
INSTALL
A
TION INSTRUCTIONS
SKY STAGE ULTRA®
UM•36•002
ED•2019-12-04
B A
14
®
KY CLIMBER
Check Lists
Inspection prior to installation
Operating instructions are kept with stage at all times
Reject & replace parts when the following failures are noticed:
Cracked or torn welds.
Cracked or torn material.
Deformations that could endanger the structural strength.
Deformations that would not allow normal installation.
Deformed or cracked connecting holes.
Damaged, missing or ilegible decals indicating load ratings, configurations etc.
Check components prior to shipment
Use table 'Standard configurations & Assembly Parts' in this user manual to verify to correct
amount of parts prior to shipment. Ensure all decals and/or nameplates are in place and
legible.
Inspection after installation
Inspect the platform assembly after installation and prior to each workshift:
Verify load rating pe
r
this manual or decals and verify this load will not be exceeded
Verify if all connections have a Connecting Pin assy:
Side Panel: 4 Connecting Pin assy's
Top Rail: 2 Connecting Pin assy's
Telescopic Post: 1 Connecting Pin assy
Verify if each Connecting Pin is secured with a Locking Clip.
Side Panel: 4 Connecting Pin assy's
Top Rail: 2 Connecting Pin assy's
Telescopic Post: 1 Connecting Pin assy
Verify if each End Stirrup has 2 secured Locking Clips o
r
connecting Rod.
Verify if Wall Rolle
r
assemblies are tightened.
Verify if floo
r
retaine
r
Tabs & Blocks are extended: 4 pe
r
Floor
P
anel.
Verify if all warning decals and rating labels are in place and legible
Verify if provisions are made to protect workers from falling objects above and below
equipment.
Verify if stirrups are in line with the roof supports.
CHECK LISTS
SKY STAGE ULTRA®
UM•36•002
ED•2019-12-04
Always wear personal fall protection equipment.
15
®
KY CLIMBER
Logbook
Instruction to the owner
Owner must keep a logbook which contains the following:
Name of the competent person in charge.
Date and name of operator(s).
Serial numbe
r
of hoist(s) and secondary device(s).
Numbe
r
of hours equipment in service.
Specification of wire rope.
Numbe
r
of hours wire rope in use.
Record of any incident and action taken.
Dates of periodic inspection and record of outcome.
Maintenance and repai
r
records shall be kept in logbook.
LOGBOOK
SKY STAGE ULTRA®
UM•36•002
ED•2019-12-04
Always wear personal fall protection equipment.
16
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