Smartgen HAT160 User manual

HAT160ATS CONTROLLER USER MANUAL
HAT160 ATS Controller 2020-03-14 Version 1.1 Page 1 of 21
HAT160
ATS CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.

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HAT160 ATS Controller 2020-03-14 Version 1.1 Page 2 of 21
Chinese trademark
English trademark
SmartGen ―make your generator smart
SmartGen Technology Co., Ltd
No. 28 Jinsuo Road
Zhengzhou City
P. R. China
Tel: [phone]
0086-(0)371-67981888
0086-(0)371-67991553
0086-(0)371-67992951
0086-(0)371-67981000 (overseas)
Fax: [phone]
Web: www.smartgen.com.cn
www.smartgen.cn
Email: [e-mail]
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of
the copyright holder.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
Table 1 Software Version
Date
Version
Content
2015-12-09
1.0
Original release
2020-03-14
1.1
Fixed description errors
Table 2 Sign Illustration
Symbol
Instruction
NOTE
Highlights an essential element of a procedure to ensure correctness.
CAUTION
Indicates a procedure or practice, which, if not strictly observed, could result in
damage or destruction of equipment.
WARNING
Indicates a procedure or practice, which could result in injury to personnel or loss of life
if not followed correctly.

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CONTENTS
1. OVERVIEW......................................................................................................................................... 4
2. PERFORMANCE AND CHARACTERISTICS.................................................................................... 5
3. SPECIFICATION................................................................................................................................. 6
4. PANEL DESCRIPTION....................................................................................................................... 7
4.1 FRONT PANEL................................................................................................................................... 7
4.2 KEY FUNCTION DESCRIPTION........................................................................................................ 7
4.3 INDICATOR DESCRIPTION............................................................................................................... 8
4.4 OPERATION....................................................................................................................................... 8
5. ALARMS.............................................................................................................................................. 9
5.1 CLOSE/OPEN FAULT ALARM........................................................................................................... 9
5.2 EXTERNAL INPUT (FIRE RESET INPUT) ALARM........................................................................... 9
5.3 ALARM RESET................................................................................................................................... 9
6. CONNECTION.................................................................................................................................. 10
7. DEFINITION AND RANGE OF PARAMETERS............................................................................... 14
8. PARAMETERS SETTING................................................................................................................. 17
8.1 PARAMETERS SETTING MODE..................................................................................................... 17
8.2 PARAMETERS SETTING................................................................................................................. 17
8.3 RESET TO DEFAULT....................................................................................................................... 17
9. TYPICAL APPLICATION.................................................................................................................. 18
10. VERALL DIMENSION AND PANEL CUTOUT................................................................................. 19
11. TROBLESHOOTING......................................................................................................................... 21

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1. OVERVIEW
HAT160 ATS Controller is suitable for CB ATS of single motor with different capacities. It can
accurately detect 2-way voltages of 3-phase 4-wire/single-phase 2-wire and make accurate judgment for
occurred voltage abnormal (such as, over voltage, under voltage, over frequency, under frequency and
loss of phase), then control ATS transfer after delay. When ATS switch gets abnormal, controller can
detect close/open failure and indicates alarm on the front panel to ensure the correct action of ATS. If
I# power gets abnormal, controller can send signal to start genset. Controller can realize remote
communication, remote control and parameter configuration functions via LINK port communication.

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2. PERFORMANCE AND CHARACTERISTICS
HAT160 controller can detect 2-way (2-way mains and 2-way gens or 1-way mains and 1-way gens)
3-phase/single phase voltages and control ATS.
Main characteristics are as below:
—Measure and display 2-way 3 phase/single phase Voltage and Frequency:
1# 2#
Line voltage (Uab, Ubc, Uca) Line voltage (Uab, Ubc, Uca)
Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)
Frequency Hz Frequency Hz
—Over/under voltage, over/under frequency and loss of phase detection function, active or deactive
can be configured;
—Close/Open failure alarm indication;
—Panel LEDs can clearly display switch working status;
—Auto/Manual mode transfer. In manual mode, ATS can be switched manually by pressing front
panel button;
—2-way isolated N wire design.
—ATS supply priority (1# Priority/2# Priority (Auto throw auto restore), No priority (auto throw non
restore), and 1#/2# power voltage normal/abnormal delay parameters can be set from front panel;
—Re-closing function for power off;
—Over close delay function and delay time is 0.5s;
—If A phase voltage of any one way is normal, controller can control ATS to act. Under the
circumstance of A phase voltage of any one way is normal, if 2 way power voltages are abnormal at
the same time, ATS will automatically transfer to breaking (neutral) position;
—Forced open input port (fire reset) is fitted; when input is active, ATS will automatically transfer to
breaking (neutral) position;
—Parameter setting function: part of parameters can be adjusted from controller front panel, all
parameters can be adjusted via LINK port (use SG72A adaptor) on computer software;
—Digital adjustment is applied for parameters, getting rid of analogue modulation method of
potentiometer, improving whole reliability and stability;
—Extremely strong anti-electromagnetic interference ability, suitable for usage under complex
environment of strong electromagnetic interference;
—Modular structure design, flame retardant ABS shell, pluggable wiring terminal, and compact
structure;
—3 installation methods are offered: panel built-in, internal 35mm slideway and internal screw
mounting.

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3. SPECIFICATION
Table 3 Technical Parameters
Items
Contents
Operating Voltage
AC power A1N1/A2N2 supply.
Rated AC240V (range: AC170V~277V)
Power Consumption
Under rated voltage, power consumption of voltage circuit is not more than
3VA.
AC Voltage Input:
3-phase 4-wire
Single phase 2-wire
AC170V –AC277V (ph-N)
AC170V –AC277V (ph-N)
AC Frequency
50/60Hz
Start Relay
7A AC250V Volts free output (Normally close)
1# Close Relay
7A AC250V Volts free output (Normally open)
2# Close Relay
7A AC250V Volts free output (Normally open)
LO/NO Relay Output
7A AC250V
Communication
LINK interface, MODBUS-RTU Protocol
Case Dimensions
86.9mmx158mmx119.5mm
Panel Cutout
73.5mmx144mm
Working Conditions
Temperature: (-25~+70)°C; Humidity: (20~93)%RH
Storage Condition
Temperature: (-25~+70)°C
Protection Level
IP55: when waterproof gasket installed between controller and control
window;
Insulation Strength
Apply AC1.5kV voltage between high voltage terminal and low voltage
terminal and the leakage current is not more than 3mA within 1min.
Weight
0.6kg

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4. PANEL DESCRIPTION
4.1 FRONT PANEL
Fig. 1 Controller Front Panel
4.2 KEY FUNCTION DESCRIPTION
Table 4 Button Description
Icon
Function
Description
Auto/Manual
(Setting)
Auto/Manual mode switch;
Enter into lamp test status by pressing for 3s;
Enter into parameter configuration mode by pressing for 5s.
1# Close
1# Close in Manual mode;
Adjust parameters in parameter configuration mode.
Open
Open in Manual mode;
Adjust parameters in parameter configuration mode;
Clear alarm status (close/open failure, auxiliary input alarm) if alarms
occur in Manual or Auto mode;
2# Close
(Confirm)
2# Close in Manual mode;
Confirm parameter value in parameter configuration mode.

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4.3 INDICATOR DESCRIPTION
Table 5 Indicator Description
Indicators
Description
1# Power Indicator
Lamp illuminates: 1# power normal;
Lamp flashes: 1# power abnormal (over/under voltage, over/under
frequency and loss of phase);
Lamp off: 1# loss of power
2# Power Indicator
Lamp illuminates: 2# power normal;
Lamp flashes: 2# power abnormal (over/under voltage, over/under
frequency and loss of phase);
Lamp off: 2# loss of power
1# Main Indicator
Lamp illuminates: 1# Priority
Both illuminates:“spare to each other
(auto throw, non restore)”
2# Main Indicator
Lamp illuminates: 2# Priority
1# Close Indicator
Lamp illuminates: 1# Supply
2# Close Indicator
Lamp illuminates: 2# Supply
Alarm Indicator
Lamp illuminates: 1# or 2# Close/Open fault;
Lamp flashes: Auxiliary input alarm (Fire Reset input is active)
Auto Mode Indicator
Lamp illuminates: controller in Auto mode
Manual Mode Indicator
Lamp illuminates: controller in Manual mode
Lamp flashes: enter into parameter configuration mode
NOTE: Lamp flash frequency: 1Hz
4.4 OPERATION
When the controller is normally working in manual mode, press and it can make controller switch to
auto mode, and at this time auto indicator will illuminate.
If controller is in auto mode, press and it can make controller transfer to manual mode. In manual
mode, press and it can make load transfer to 1# power side; press , and it can make load
transfer to 2# power side; press , and ATS will transfer to neutral position (middle).
NOTE: Power On Mode is decided by the last power down mode of the controller. If the controller is in manual mode at
power down, it will still in manual mode when power is on again.

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5. ALARMS
5.1 CLOSE/OPEN FAULT ALARM
In Auto mode, after the controller sends an open signal, if the controller can also detect close signal
when pre-set open delay ends, it will be regarded as open failure and the alarm indicator illuminates at
the same time.
In Auto mode, after the controller sends a close signal, if the controller cannot detect close signal when
pre-set close delay ends, it will be regarded as close failure and the alarm indicator illuminates at the
same time.
a) Close Flow Chart b) Open Flow Chart
Fig. 2 Close/Open Procedure Diagram
5.2 EXTERNAL INPUT (FIRE RESET INPUT) ALARM
When auxiliary alarm input signal or fire reset input signal is detected, the front panel alarm indicator will
flash (1Hz), meanwhile the ATS transfers to Breaking (Middle) Position and alarm will be locked.
5.3 ALARM RESET
If Close/Open alarms in auto mode occur, press to clear alarm (the indicator will be extinguished at
the same time, the controller will Close/Open again after 3s delay), or switch to manual mode to clear
alarm by pressing .
If auxiliary input alarms occur, when alarm signal gers inactive, press to clear alarm and the
indicator will be extinguished at the same time.
NOTE: At alarm reset, you must ensure fault is removed, otherwise alarm will occur again.
Y
N
N
Send Open Signal
Open Signal
Open Singal
Re-open
Open End
Open Failure Alarm
Y
Y
N
N
Send Close Signal
Close Signal
Close Singal
Re-close
Close End
Close Failure Alarm
Y

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6. CONNECTION
Fig. 3 Controller Side Panel

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Table 6 Terminal Wiring Description
Terminal
Function
Note
A1
1# A phase
1# AC 3-phase 4-wire voltage input; If it is single-phase, connect A1 and
N1 only, B1 and C1 hang up.
B1
1# B phase
C1
1# C phase
N1
1# N phase
A2
2# A phase
2# AC 3-phase 4-wire voltage input; If it is single-phase, connect A2 and
N2 only, B2 and C2 hang up.
B2
2# B phase
C2
2# C phase
N2
2# N phase
Q1C
1# Close Relay
Volts free output (Normally open)
M1
Q2C
2# Close Relay
Volts free output (Normally open)
M2
M0
M0 short connected with NO internally.
Q1O
1# Close Input
Connect to auxiliary normally open contact of 1# power, AC voltage input
When close voltage reaches 70% of rated voltage, close signal is active,
when close voltage falls below 65% of rated voltage, close signal is
inactive.
Q2O
2# Close Input
Connect to auxiliary normally open contact of 2# power, AC voltage input
When close voltage reaches 70% of rated voltage, close signal is active,
when close voltage falls below 65% of rated voltage, close signal is
inactive.
LO
ATS Supply Output
Output voltage after transfer of 2-way power A Phase and N Phase; Auto
control transfer inside controller;
NO
AL
Auxiliary Alarm
Input (Fire Reset
Input)
If ATS has trip function, the trip input must be connected to aux. alarm
terminal.
Can control ATS to switch to Breaking (OFF) position, AC voltage input.
When input voltage reaches 70% of rated voltage, aux. alarm signal is
active, when input voltage falls below 65% of rated voltage, aux. alarm is
inactive.
Gen Start
Start Signal Output
Volts free output (Normally close)
F1 and F2
Fuse Tube
AC 250V/10A
NOTE: See Typical Application for more details.
Fig. 4 LO NO Transfer Diagram

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Fig. 5 Terminals Changing
Fig. 6 Fuse Changing

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Fig. 7 Programming via LINK

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7. DEFINITION AND RANGE OF PARAMETERS
Table 7 Parameter Setting Contents and Range (1)
No.
Items
Range
Default
Description
1
Priority
(1-3)
1
1: 1# priority
2: 2# priority
3: Spare to each other
2
1# Volt Abnormal
Delay
(1-7)
2 (5s)
1: 1s
2: 5s
3: 10s
4: 20s
5: 30s
6: 45s
7: User defined(Default: 5s)
3
2# Volt Abnormal
Delay
(1-7)
2 (5s)
1: 1s
2: 5s
3: 10s
4: 20s
5: 30s
6: 45s
7: User defined(Default: 5s)
4
Start Delay
(1-7)
4 (30s)
1: 3s
2: 8s
3: 15s
4: 30s
5: 50s
6: 70s
7: User defined(Default: 1s)
5
Stop Delay
(1-7)
6 (70s)
1: 3s
2: 8s
3: 15s
4: 30s
5: 50s
6: 70s
7: User defined(Default: 90s)
6
Open Delay
(1-7)
3 (5s)
1: 1s
2: 3s
3: 5s
4: 8s
5: 10s
6: 15s
7: User defined(Default: 5s)
7
Close Delay
(1-7)
3 (5s)
1: 1s

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No.
Items
Range
Default
Description
2: 3s
3: 5s
4: 8s
5: 10s
6: 15s
7: User defined(Default: 5s)
8
Switch Transfer Rest
(1-7)
1 (1s)
1: 1s
2: 3s
3: 5s
4: 8s
5: 10s
6: 15s
7: User defined(Default: 1s)
9
1# Volt Normal Delay
(1-7)
2 (5s)
1: 1s
2: 5s
3: 10s
4: 20s
5: 30s
6: 45s
7: User defined(Default: 5s)
10
2# Volt Normal Delay
(1-7)
2 (5s)
1: 1s
2: 5s
3: 10s
4: 20s
5: 30s
6: 45s
7: User defined(Default: 5s)
NOTE:
a) Parameter values in this form can be set from control front panel or computer software;
b) When delay value is set to "7: User defined", you must set delay value via computer software. If computer software is
never used to set parameters, then delay value is Default; If software is used previously, then delay is the pre-set value.

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Table 8 Parameter Setting Contents and Range (2)
No.
Item
Range
Default
Description
1
Power Supply
(0-1)
0
0: 3Phase 4Wire
1: 1Phase 2Wire
2
Rated Volt
(170-270)V
230
Provide standard for over/under volt judgment.
Provide standard for close volt and aux. alarm
volt.
3
Rated Freq
(50.0-60.0)Hz
50.0
Provide standard for over/under frequency
judgment.
4
Over Volt Monitor
Enabled
(0-1)
1
0: Disabled
1: Enabled
5
Over Volt Threshold
(100-120)%
115
Threshold
6
Over Volt Return
(100-120)%
113
Return
7
Under Volt Monitor
Enabled
(0-1)
1
0: Disabled
1: Enabled
8
Under Volt Threshold
(70-100)%
75
Threshold
9
Under Volt Return
(70-100)%
77
Return
10
Over Freq Monitor
Enabled
(0-1)
1
0: Disabled
1: Enabled
11
Over Freq Threshold
(100-120)%
110
Threshold
12
Over Freq Return
(100-120)%
104
Return
13
Under Freq Monitor
Enabled
(0-1)
1
0: Disabled
1: Enabled
14
Under Freq Threshold
(80-100)%
90
Threshold
15
Under Freq Return
(80-100)%
96
Return
16
Loss of Phase Monitor
Enabled
(0-1)
1
0: Disabled
1: Enabled (Settled delay: 3s)
NOTE: The parameters in this form can only be set via computers.

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8. PARAMETERS SETTING
8.1 PARAMETERS SETTING MODE
In manual mode, pressing for 5s and enter into parameters setting mode and manual indicator
flashes; ①, ②, ③, ④indicators illuminate as Fig. 5.
Fig. 8 Parameter Configuration LED Display
8.2 PARAMETERS SETTING
When it enters into parameter setting mode, press and enter into parameter modifying mode. At
this time ①, ②, ③, ④indicators indicates setting item numbers; ⑤, ⑥, ⑦indicators mean the item
parameter values.
Specific settings are as below:
1) Select setting number which needs to adjust by pressing and ;
2) Enter into setting status by pressing and illuminated indicators of ⑤, ⑥, ⑦flashes;
3) After setting this parameter by pressing and , save the values by pressing .
NOTE 1: Please refer to Chapter 7 for parameter list, Table 7 Parameter Setting Contents and Range (2), the No. in
the table is the setting item number;
NOTE 2: In setting process, discontinue present setting by pressing at any time, exit with the present value not
saved.
NOTE 3: Please refer to Table 9 Parameter Value Comparison for LED indicator corresponded values.
8.3 RESET TO DEFAULT
In parameter setting mode, press , and ①③④indicators illuminate and ⑦indicator flashes;
press , ⑦indicator illuminates, which means it can reset to default; exit this mode by pressing
at any time in this process.

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Table 9 Parameter Value Comparison
No. LED Indicators
Value
No. LED Indicators
Value
①
②
③
④
⑤
⑥
⑦
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
9
10
9. TYPICAL APPLICATION
Fig. 9 Typical Application Diagram
CAUTION:
1) If ATS has trip function, then it must be connected to AL port (AC Volt input).
2) Ensure 1# and 2# A phase won’t be abnormal at the same time, otherwise the controller won’t send Close/Open
signal.

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10. VERALL DIMENSION AND PANEL CUTOUT
10.1CASE DIMENSION Unit: mm
Fig. 10 Case Dimension and Size
10.2INSTALLATION CUTOUT
The controller has three installation ways: panel built-in, internal 35mm slideway and internal screw
mounting. Panel built-in and internal screw mounting sizes are as below:
Fig. 11 Installation Size

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10.3INSTALLATION
a)Fixing Clips b) 35mm Slideway
c) Screw Mounting