Smartgen HGM9310MPU Series User manual

HGM9310MPU/9320MPU/9310CAN/9320CAN
GENSET CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.

HGM93XX MPU(CAN) SERIES GENSET CONTROLLER
HGM93XX MPU(CAN) Series Genset Controller Version: 1.1 2016-11-03 Page 2 of 77
Chinese trademark
English trademark
SmartGen — make your generator smart
SmartGen Technology Co., Ltd.
No. 28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: [phone]
[phone]/67992951
[phone](overseas)
Fax: [phone]
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: [e-mail]
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of the
copyright holder.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
Software Version
Date Version Note
2014-07-24 1.0 Original release
2016-11-03 1.1 1.Add timer setting of gas gen-set.
2. Add functions of input ports and output ports.

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This manual is suitable for HGM9310MPU, HGM9320MPU, HGM9310CAN and
HGM9320CAN series controller only.
Clarification of notation used within this publication.
SIGN INSTRUCTION
NOTE Highlights an essential element of a procedure to ensure correctness.
CAUTION!
Indicates a procedure or practice, which, if not strictly observed, could
result in damage or destruction of equipment.
WARNING! Indicates error operation may
cause death, serious injury and significant
property damage.

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CONTENTS
1OVERVIEW....................................................................................................................7
2MODULES COMPARISON............................................................................................8
3PERFORMANCE AND CHARACTERISTICS................................................................9
4SPECIFICATION..........................................................................................................12
5OPERATION ................................................................................................................13
5.1INDICATOR LIGHT.....................................................................................................13
5.2KEYFUNCTIONS.......................................................................................................15
5.3LCD DISPLAY.............................................................................................................17
5.3.1 MAIN DISPLAY..................................................................................................17
5.3.2 USER MENU AND PARAMETERS SETTING MENU........................................19
5.4AUTO START/STOP OPERATION .............................................................................22
5.5MANUALSTART/STOP OPERATION.........................................................................24
5.6SWITCH CONTROLPROCEDURES .........................................................................25
5.6.1 HGM9320MPU(CAN) SWITCH CONTROL PROCEDURES.............................25
5.6.2 HGM9610 SWITCH CONTROL PROCEDURES...............................................26
6PROTECTION..............................................................................................................28
6.1WARNINGS................................................................................................................28
6.2SHUTDOWNALARM..................................................................................................30
6.3TRIPAND STOPALARM............................................................................................32
6.4TRIPALARM...............................................................................................................33
7WIRINGS CONNECTION.............................................................................................34
8SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS ......................37
8.1CONTENTSAND SCOPES OFPARAMETERS.........................................................37
8.2ENABLE DEFINITIONOF PROGRAMMABLEOUTPUT PORTS...............................46
8.2.1 CUSTOM PERIOD OUTPUT.............................................................................52
8.2.2 CUSTOM COMBINED OUTPUT .......................................................................53
8.3DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS (ALL ACTIVE WHEN
CONNECTTO GRAND (B-))............................................................................................54
8.4SELECTION OFSENSORS .......................................................................................57

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8.5CONDITIONS OF CRANK DINSCONNECT SELECTION..........................................58
9PARAMETERS SETTING............................................................................................59
10 SENSORS SETTING ...................................................................................................60
11 COMMISSIONING........................................................................................................61
12 TYPICAL APPLICATION .............................................................................................62
13 INSTALLATION............................................................................................................63
14 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL....................................65
14.1 GSM SHORT MESSAGEALARM..........................................................................65
14.2 GSM SHORT MESSAGE REMOTE CONTROL....................................................65
15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE .......................................67
15.1 CUMMINS ISB/ISBE .............................................................................................67
15.2 CUMMINS QSL9...................................................................................................67
15.3 CUMMINS QSM11(IMPORT) ................................................................................68
15.4 CUMMINS QSX15-CM570....................................................................................68
15.5 CUMMINS GCS-MODBUS....................................................................................69
15.6 CUMMINS QSM11.................................................................................................69
15.7 CUMMINS QSZ13.................................................................................................70
15.8 DETROIT DIESELDDEC III /IV.............................................................................70
15.9 DEUTZ EMR2........................................................................................................71
15.10 JOHN DEERE....................................................................................................71
15.11 MTU MDEC........................................................................................................72
15.12 MTUADEC(SMARTMODULE)..........................................................................72
15.13 MTUADEC(SAM MODULE)..............................................................................73
15.14 PERKINS...........................................................................................................73
15.15 SCANIA .............................................................................................................74
15.16 VOLVO EDC3....................................................................................................74
15.17 VOLVO EDC4....................................................................................................75
15.18 VOLVO-EMS2....................................................................................................75
15.19 YUCHAI.............................................................................................................76

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15.20 WEICHAI ...........................................................................................................76
16 FAULT FINDING ..........................................................................................................77

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1 OVERVIEW
HGM93XX MPU(CAN) series genset controllers are used for genset automation and
monitor control system of single unit to achieve automatic start/stop, data measure, alarm
protection and “three remote” (remote control, remote measuring and remote
communication). The controller adopts large liquid crystal display (LCD) and selectable
Chinese, English or other languages interface with easy and reliable operation.
HGM93XX MPU(CAN) series genset controllers adopt 32 bits micro-processor technology
with precision parameters measuring, fixed value adjustment, time setting and threshold
adjusting and etc. The majority of parameters can be set using front panel and all the
parameters can be set using PC (via USB port) and can be adjusted and monitored with
the help of RS485 port. It can be widely used in a number of automatic genset control
system with compact structure, simple connections and high reliability.

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2 MODULES COMPARISON
Item
HGM9310MPU
HGM9320MPU
HGM9310CAN
HGM9320CAN
LCD
Dimension
4.3”
Pixel
480 x 272
AMF
●
●
Input Port
Number
8 8 8 8
Output port
Number
8 8 8 8
Sensor number
5
5
5
5
Neutral (earth)
current
●●●●
Schedule
function
●●●●
RS485
●
●
●
●
GSM
●
●
●
●
J1939
●
●
USB
●
●
●
●
Real-time clock
●
●
●
●
Event log
●
●
●
●
NOTE:
(1) Two of the output ports are fixed: start output and fuel output.
(2) The analog sensors are composed by 3 fixed sensors (temperature, pressure, fuel level)
and 2 flexible sensors.

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3PERFORMANCE AND CHARACTERISTICS
HGM9310 MPU(CAN), used for single automation systems, auto start/stop of the unit are
performed with the help of remote signal.
HGM9320 MPU(CAN), has all functions of HGM9310 MPU(CAN) as well as automatic
mains failure function (AMF), particularly well suited for single automation systems that
include mains and generator.
Key characteristics,
♦With ARM-based 32-bit SCM, highly integrated hardware, new reliability level.
♦480x272 TFT LCD with backlight, multilingual interface (including English, Chinese or
other languages) which can be chosen at the site, making commissioning convenient for
factory personnel;
♦Improved LCD wear-resistance and scratch resistance due to hard screen acrylic;
♦Silicon panel and pushbuttons for better operation in high-temperature environment;
♦RS485 communication port enabling remote control, remote measuring, remote
communication via ModBus protocol (RS485 communication port is needed);
♦Equipped with SMS (Short Message Service) function. When genset is alarming,
controller can send short messages via SMS automatically to max. 5 telephone numbers.
besides, generator status can be controlled and checked using SMS(GSM port is
needed);
♦Equipped with CANBUS port and can communicate with J1939 genset. Not only can you
monitoring frequently-used data (such as water temperature, oil pressure, speed, fuel
consumption and so on) of ECU machine, but also control start, stop, raising speed and
speed droop via CANBUS port(CAN BUS port is needed).
♦Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire
systems with voltage 120/240V and frequency 50/60Hz;
♦Collects and shows 3-phase voltage, current, power parameter and frequency of
generator or mains.
Mains Generator
Line voltage (Uab, Ubc, and Uca) Line voltage (Uab, Ubc, and Uca)
Phase voltage (Ua, Ub, and Uc) Phase voltage (Ua, Ub, and Uc)
Phase sequence Phase sequence
Frequency Hz Frequency Hz

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Load
Current IA, IB, IC
Each phase and total active power kW
Each phase and total reactive power kvar
Each phase and total apparent power kVA
Each phase and average power factor PF
Accumulate total generator power kWh, kvarh, kVAh
Earth current A
♦For Mains, controller has over and under voltage, over and under frequency, loss of
phase and phase sequence wrong detection functions; For generator, controller has
over and under voltage, over and under frequency, loss of phase, phase sequence
wrong, over and reverse power, over current functions;
♦3 fixed analog sensors (temperature, oil pressure and fuel level);
♦2 flexible sensors can be set as temperature sensor, oil pressure sensor or level sensor;
♦Precision measure and display parameters about Engine,
Temp. (WT) °C/°F both be displayed
Oil pressure (OP) kPa/psi/bar all be displayed
Fuel level (FL) %(unit)
Speed (SPD) r/min (unit)
Battery Voltage (VB) V (unit)
Charger Voltage (VD) V (unit)
Hour count (HC) can accumulate to max. 65535 hours.
Start times can accumulate to max. 65535 times.
♦Protection: automatic start/stop of the genset, ATS(Auto Transfer Switch) control with
perfect failure indication and protection function;
♦All output ports are relay-out;
♦Parameter setting: parameters can be modified and stored in internal FLASH memory
and cannot be lost even in case of power outage; most of them can be adjusted using
front panel of the controller and all of them can be modified using PC via USB or RS485
ports.
♦More kinds of curves of temperature, oil pressure, fuel level can be used directly and
users can define the sensor curves by themselves;
♦Multiple crank disconnect conditions (generator frequency, speed sensor, oil pressure)

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are optional;
♦Widely power supply range DC(8~35)V, suitable to different start battery voltage
environment;
♦Event log, real-time clock, scheduled start & stop generator (can be set as start genset
once a day/week/month whether with load or not);
♦PLC (programmable logic control) function allows for specific function can be
user-defined.
♦Logon wallpaper and display time are user-defined.
♦Can be used on pumping units and as an indicating instrument (indicate and alarm are
enable only, relay is inhibited);
♦With maintenance function. Actions (warning or shutdown) can be set when
maintenance time out;
♦All parameters used digital adjustment, instead of conventional analog modulation with
normal potentiometer, more reliability and stability;
♦Waterproof security level IP55 due to rubber seal installed between the controller
enclosure and panel fascia;
♦Metal fixing clips enable perfect in high temperature environment;
♦Modular design, self-extinguishing ABS plastic enclosure, pluggable connection
terminals and embedded installation way; compact structure with easy mounting；
♦Accumulative total run time and total electric energy of A and B. Users can reset it as 0
and re-accumulative the value which make convenience to users to count the total value
as their wish.

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4 SPECIFICATION
Items
Contents
Operating Voltage
DC8.0V to DC35.0V, Continuous Power Supply.
Power Consumption
<4W (standby ≤2W)
Alternator Input Range
3-Phase 4-Wire
3-Phase 3-Wire
Single-Phase 2-Wire
2-Phase 3-Wire
AC15V-AC 360V (ph-N)
AC30V - AC620V (ph-ph)
AC15V - AC360V (ph-N)
AC15V - AC360V (ph-N)
Alternator Frequency
50Hz/60Hz
Speed Sensor Voltage 1.0V to 24.0V (RMS)
Speed Sensor Frequency
10,000 Hz (max.)
Start Relay Output
16A DC28V supply output
Fuel Relay Output
16A DC28V supply output
Auxiliary Relay Output (1)
7A DC28V supply output
Auxiliary Relay Output (2)
7A DC28V supply output
Auxiliary Relay Output (3)
7A DC28V supply output
Auxiliary Relay Output (4)
7AAC250V voltage free output
Auxiliary Relay Output (5)
7AAC250V voltage free output
Auxiliary Relay Output (6)
7AAC250V voltage free output
Case Dimension
237 mm x 172 mm x 45 mm
Panel Cutout
214mm x160mm
C.T. Secondary
5A rated
Working Conditions
Temperature: (-25~+70)°C; Humidity: (20~93)%RH
Storage Condition
Temperature:(-25~+70)°C
Protection Level IP55 Gasket
Insulating Intensity Apply AC2.2kV voltage
between high voltage terminal
and low voltage terminal;
The leakage current is not more than 3mAwithin 1min.
Net Weight
0.85kg

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5 OPERATION
5.1INDICATOR LIGHT
HGM9310MPU/HGM9310CAN
HGM9320MPU/HGM9320CAN
Note: Selected light indicators description:
Warning indicator andAlarm indicator:
Alarm Type Warning Indicator Alarm Indicator
Warning Slow flashing Slow flashing
Trip Alarm Slow flashing Slow flashing
Shutdown Alarm Off Fast flashing
Trip and Stop Alarm Off Fast flashing

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Running indicator: illuminated from crank disconnect to ETS while extinguished during
other periods.
Genenerator normal light：It is illuminated when generator is normal; flashing when
generator state is abnormal; extinguished when there is no generator power.
Mains normal light：It is illuminated when mains is normal; flashing when mains state is
abnormal; extinguished when there is no mains power.

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5.2KEY FUNCTIONS
Icons Keys Description
Stop
Stop running generator in Auto/M
anual mode;
Reset alarm in stop mode; Lamp test (press at least
3 seconds);
During stopping process, press this
button again to stop generator immediately.
Start Start genset in Manual mode.
Manual Mode Press this key and controller enters in Manual
mode.
Auto Mode Press this key and controller enters in Auto mode.
Mute/Reset
Alarm Alarming sound off; If there is trip alarm, pressing the button at least 3 seconds can reset this alarm.
Gen Close/Open Can control generator to switch on or off in manual
mode. (HGM9310MPU，HGM9310CAN without)
Mains Close/Open Can control generator to switch on or off in manual
mode. (HGM9310MPU，HGM9310CAN without).
Close Can close breaker in manual mode
(HGM9320MPU，HGM9320CAN without)
Open Can open breaker in manual mode
(HGM9320MPU，HGM9320CAN without)
Up/Increase
1) Screen scroll; 2) Up cursor and increase
value in setting menu.
Down/Decrease 1) Screen scroll; 2) Down cursor and decrease
value in setting menu.
Left 1) Screen scroll; 2) Left move cursor in setting
menu.
Right 1) Screen scroll; 2) Right move cursor in setting
menu.
Set/Confirm Select viewing area;
Exit 1. Returns to the main menu;
2. In settings menu returns to the previous menu.

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NOTE: In manual mode, pressing and simultaneously will force
generator to crank. Successful start will not be judged according to crank disconnect
conditions, operator will have to crank the starter motor manually; when operator decides
that the engine has fired, he/she should release the button and start output will be
deactivated, safety on delay will start.
WARNING: Default password is 00318, user can change it in case of others change the
advanced parameters setting. Please clearly remember the password after changing.
If you forget it, please contact Smartgen services and send all PD information in the controller
page of “ABOUT” to us.

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5.3LCD DISPLAY
5.3.1MAIN DISPLAY
Main screen show pages; use to scroll the pages and to scroll the screen.
Main screen, including as below:
Gen: voltage, frequency, current, active power, reactive power;
Mains: voltage, frequency;
Engine: speed, temperature, oil pressure, battery voltage;
Other some status
Status, including as below,
Status of genset, mains, and ATS
NOTE: HGM9310MPU，HGM9310CAN has no mains status screen.
Engine, including as below,
Speed, engine temperature, engine oil pressure, fuel level, auxiliary analog 1, auxiliary
analog 2, battery voltage, charger voltage, accumulated run time, accumulated start times,
user’s total run time A, user’s total run time B.
NOTE: If connected with J1939 engine via CANBUS port, this page also includes:
coolant pressure, coolant level, fuel temperature, fuel pressure, inlet temperature, exhaust
temperature, turbo pressure, fuel consumption, total fuel consumption and so on. (Different
engine with different parameters)
Gen, including as below,
Phase voltage, line voltage, frequency, phase sequence
Load, including as below,
Current, active power(positive and negative), total active power (positive and negative),
reactive power(positive and negative), total reactive power (positive and negative), apparent
power, total apparent power, power factor(positive and negative), average power factor
(positive and negative), accumulated energy, earth current, total electric energy A and B.
NOTE: Power factor shows as following,
Remark:
P stands for active power
Q stands for inactive power

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Note:
1. Input active power: generator or mains supply electricity to load.
2. Output active power: load supply electricity to generator or mains.
3. Input reactive power: generator or mains send reactive power to load.
4. Output reactive power: load send reactive power to generator or mains.
Mains, including as below,
Phase voltage, line voltage, frequency, phase sequence
NOTE: HGM9310MPU，HGM9310CAN has no mains status screen.
Alarm:
Display all alarm information. e.g. warning alarm, shutdown alarm, trip alarm and trip and stop
alarm.
NOTE: For ECU alarms and shutdown alarms, if the alarm information is displayed,
check engine according to it, otherwise, please check the manual of generator according to
SPN alarm code.
Event log
Records all start/stop events (shutdown alarm, trip and stop alarm, manual /auto start or stop)
and the real time when alarm occurs.
Others, including,
Time and Date, count down time for maintenance, input/output ports status
About, including,
Issue time of software and hardware version, product PD number
Power
factor Conditions Active power Inactive power Remark
COS>0L P>0,Q>0 Input Input Load is inductive resistance.
COS>0C P>0,Q<0 Input Output Load is capacitance resistance.
COS<0L P<0,Q>0 Output Input Load equal to one under excitation
generator
COS<0C P<0,Q<0 Output Output
Load equal to one over excitation
generator.

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5.3.2USER MENU AND PARAMETERS SETTING MENU
Press and hold for more than 3 seconds to enter into user menu;
Parameter
1.After entering the correct password (factory default password is 00318) you can enter
parameter settings screen.
2.After entering the correct password (factory default password is 09300) you can enter
basic parameter settings screen which can meet the demands of most users as the
basic parameters can be set in sequence.
Language
Selectable Chinese, English and others (default: Espanol)
Commissioning
On load, off load or custom commissioning can be chosen. Custom commissioning can
configure on load or not during commissioning, when to commissioning and select the
mode after commissioning (manual mode, auto mode and stop mode).
Clear users’ accumulation
Can clear total run time A and B, total electric energy A and B.
Parameter setting Including as following,
Mains settings
Timer settings
Engine settings
Generator settings
Load settings
Switch settings
Temperature sensor settings
Oil pressure sensor settings
Level sensor settings
Flexible sensor 1
Flexible sensor 2
Input port settings
Output port settings
Module settings
Scheduling and maintenance settings
GSM settings

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Example,
Return
Mains >Start Delay >Return Delay
>Preheat Delay
>Cranking Time
>Crank Rest Time
>Safety On Time
>Start Idle Time
>Warming Up Time
>Cooling Time
>Stop Idle Time
>ETS Hold Time
Interface1: Use to scroll settings,
to enter settings (fInterface 2), to exit
settings menu.
Timers >
Engine
Generator
Load
Switch
Temp. Sensor
OP Sensor
Level Sensor
Flexible Sensor 1
Return
Mains > Start Delay Interface 2:
Use to scroll settings, to enter
settings (Interface 4),
to return to
previous menu. (Interface 1).
> Return Delay
> Preheat Delay
> Cranking Time
> Crank Rest Time
> Safety On Time
> Start Idle Time
> Warming Up Time
> Cooling Time
> Stop Idle Time
> ETS Hold Time
Timers >
Engine
Generator
Load
Switch
Temp. Sensor
OP Sensor
Level Sensor
Flexible Sensor 1
Return
Mains >Start Delay > Return Delay
> Preheat Delay
Interface 3:
Use to scroll settings, to enter
settings (Interface 4),
to return to
previous menu. (Interface 1).
Timers >
Engine
Generator
Load
Switch
Temp. Sensor
OP Sensor
Level Sensor
Flexible Sensor 1
> Cranking Time
> Crank Rest Time
> Safety On Time
> Start Idle Time
> Warming Up Time
> Cooling Time
> Stop Idle Time
> ETS Hold Time