Smartgen HGM9310MPU Series User manual

HGM9310MPU/9320MPU/9310CAN/9320CAN
GENSET CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.

HGM93XX MPU(CAN) SERIES GENSET CONTROLLER
HGM93XX MPU(CAN) Series Genset Controller Version: 1.1 2016-11-03 Page 2 of 77
Chinese trademark
English trademark
SmartGen — make your generator smart
SmartGen Technology Co., Ltd.
No. 28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: [phone]
[phone]/67992951
[phone](overseas)
Fax: [phone]
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: [e-mail]
All rights reserved. No part of this publication may be reproduced in any material form (including
photocopying or storing in any medium by electronic means or other) without the written permission of the
copyright holder.
SmartGen Technology reserves the right to change the contents of this document without prior notice.
Software Version
Date Version Note
2014-07-24 1.0 Original release
2016-11-03 1.1 1.Add timer setting of gas gen-set.
2. Add functions of input ports and output ports.

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This manual is suitable for HGM9310MPU, HGM9320MPU, HGM9310CAN and
HGM9320CAN series controller only.
Clarification of notation used within this publication.
SIGN INSTRUCTION
NOTE Highlights an essential element of a procedure to ensure correctness.
CAUTION!
Indicates a procedure or practice, which, if not strictly observed, could
result in damage or destruction of equipment.
WARNING! Indicates error operation may
cause death, serious injury and significant
property damage.

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CONTENTS
1OVERVIEW....................................................................................................................7
2MODULES COMPARISON............................................................................................8
3PERFORMANCE AND CHARACTERISTICS................................................................9
4SPECIFICATION..........................................................................................................12
5OPERATION ................................................................................................................13
5.1INDICATOR LIGHT.....................................................................................................13
5.2KEYFUNCTIONS.......................................................................................................15
5.3LCD DISPLAY.............................................................................................................17
5.3.1 MAIN DISPLAY..................................................................................................17
5.3.2 USER MENU AND PARAMETERS SETTING MENU........................................19
5.4AUTO START/STOP OPERATION .............................................................................22
5.5MANUALSTART/STOP OPERATION.........................................................................24
5.6SWITCH CONTROLPROCEDURES .........................................................................25
5.6.1 HGM9320MPU(CAN) SWITCH CONTROL PROCEDURES.............................25
5.6.2 HGM9610 SWITCH CONTROL PROCEDURES...............................................26
6PROTECTION..............................................................................................................28
6.1WARNINGS................................................................................................................28
6.2SHUTDOWNALARM..................................................................................................30
6.3TRIPAND STOPALARM............................................................................................32
6.4TRIPALARM...............................................................................................................33
7WIRINGS CONNECTION.............................................................................................34
8SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS ......................37
8.1CONTENTSAND SCOPES OFPARAMETERS.........................................................37
8.2ENABLE DEFINITIONOF PROGRAMMABLEOUTPUT PORTS...............................46
8.2.1 CUSTOM PERIOD OUTPUT.............................................................................52
8.2.2 CUSTOM COMBINED OUTPUT .......................................................................53
8.3DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS (ALL ACTIVE WHEN
CONNECTTO GRAND (B-))............................................................................................54
8.4SELECTION OFSENSORS .......................................................................................57

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8.5CONDITIONS OF CRANK DINSCONNECT SELECTION..........................................58
9PARAMETERS SETTING............................................................................................59
10 SENSORS SETTING ...................................................................................................60
11 COMMISSIONING........................................................................................................61
12 TYPICAL APPLICATION .............................................................................................62
13 INSTALLATION............................................................................................................63
14 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL....................................65
14.1 GSM SHORT MESSAGEALARM..........................................................................65
14.2 GSM SHORT MESSAGE REMOTE CONTROL....................................................65
15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE .......................................67
15.1 CUMMINS ISB/ISBE .............................................................................................67
15.2 CUMMINS QSL9...................................................................................................67
15.3 CUMMINS QSM11(IMPORT) ................................................................................68
15.4 CUMMINS QSX15-CM570....................................................................................68
15.5 CUMMINS GCS-MODBUS....................................................................................69
15.6 CUMMINS QSM11.................................................................................................69
15.7 CUMMINS QSZ13.................................................................................................70
15.8 DETROIT DIESELDDEC III /IV.............................................................................70
15.9 DEUTZ EMR2........................................................................................................71
15.10 JOHN DEERE....................................................................................................71
15.11 MTU MDEC........................................................................................................72
15.12 MTUADEC(SMARTMODULE)..........................................................................72
15.13 MTUADEC(SAM MODULE)..............................................................................73
15.14 PERKINS...........................................................................................................73
15.15 SCANIA .............................................................................................................74
15.16 VOLVO EDC3....................................................................................................74
15.17 VOLVO EDC4....................................................................................................75
15.18 VOLVO-EMS2....................................................................................................75
15.19 YUCHAI.............................................................................................................76

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15.20 WEICHAI ...........................................................................................................76
16 FAULT FINDING ..........................................................................................................77

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1 OVERVIEW
HGM93XX MPU(CAN) series genset controllers are used for genset automation and
monitor control system of single unit to achieve automatic start/stop, data measure, alarm
protection and “three remote” (remote control, remote measuring and remote
communication). The controller adopts large liquid crystal display (LCD) and selectable
Chinese, English or other languages interface with easy and reliable operation.
HGM93XX MPU(CAN) series genset controllers adopt 32 bits micro-processor technology
with precision parameters measuring, fixed value adjustment, time setting and threshold
adjusting and etc. The majority of parameters can be set using front panel and all the
parameters can be set using PC (via USB port) and can be adjusted and monitored with
the help of RS485 port. It can be widely used in a number of automatic genset control
system with compact structure, simple connections and high reliability.

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2 MODULES COMPARISON
Item
HGM9310MPU
HGM9320MPU
HGM9310CAN
HGM9320CAN
LCD
Dimension
4.3”
Pixel
480 x 272
AMF
●
●
Input Port
Number
8 8 8 8
Output port
Number
8 8 8 8
Sensor number
5
5
5
5
Neutral (earth)
current
●●●●
Schedule
function
●●●●
RS485
●
●
●
●
GSM
●
●
●
●
J1939
●
●
USB
●
●
●
●
Real-time clock
●
●
●
●
Event log
●
●
●
●
NOTE:
(1) Two of the output ports are fixed: start output and fuel output.
(2) The analog sensors are composed by 3 fixed sensors (temperature, pressure, fuel level)
and 2 flexible sensors.

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3PERFORMANCE AND CHARACTERISTICS
HGM9310 MPU(CAN), used for single automation systems, auto start/stop of the unit are
performed with the help of remote signal.
HGM9320 MPU(CAN), has all functions of HGM9310 MPU(CAN) as well as automatic
mains failure function (AMF), particularly well suited for single automation systems that
include mains and generator.
Key characteristics,
♦With ARM-based 32-bit SCM, highly integrated hardware, new reliability level.
♦480x272 TFT LCD with backlight, multilingual interface (including English, Chinese or
other languages) which can be chosen at the site, making commissioning convenient for
factory personnel;
♦Improved LCD wear-resistance and scratch resistance due to hard screen acrylic;
♦Silicon panel and pushbuttons for better operation in high-temperature environment;
♦RS485 communication port enabling remote control, remote measuring, remote
communication via ModBus protocol (RS485 communication port is needed);
♦Equipped with SMS (Short Message Service) function. When genset is alarming,
controller can send short messages via SMS automatically to max. 5 telephone numbers.
besides, generator status can be controlled and checked using SMS(GSM port is
needed);
♦Equipped with CANBUS port and can communicate with J1939 genset. Not only can you
monitoring frequently-used data (such as water temperature, oil pressure, speed, fuel
consumption and so on) of ECU machine, but also control start, stop, raising speed and
speed droop via CANBUS port(CAN BUS port is needed).
♦Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire
systems with voltage 120/240V and frequency 50/60Hz;
♦Collects and shows 3-phase voltage, current, power parameter and frequency of
generator or mains.
Mains Generator
Line voltage (Uab, Ubc, and Uca) Line voltage (Uab, Ubc, and Uca)
Phase voltage (Ua, Ub, and Uc) Phase voltage (Ua, Ub, and Uc)
Phase sequence Phase sequence
Frequency Hz Frequency Hz

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Load
Current IA, IB, IC
Each phase and total active power kW
Each phase and total reactive power kvar
Each phase and total apparent power kVA
Each phase and average power factor PF
Accumulate total generator power kWh, kvarh, kVAh
Earth current A
♦For Mains, controller has over and under voltage, over and under frequency, loss of
phase and phase sequence wrong detection functions; For generator, controller has
over and under voltage, over and under frequency, loss of phase, phase sequence
wrong, over and reverse power, over current functions;
♦3 fixed analog sensors (temperature, oil pressure and fuel level);
♦2 flexible sensors can be set as temperature sensor, oil pressure sensor or level sensor;
♦Precision measure and display parameters about Engine,
Temp. (WT) °C/°F both be displayed
Oil pressure (OP) kPa/psi/bar all be displayed
Fuel level (FL) %(unit)
Speed (SPD) r/min (unit)
Battery Voltage (VB) V (unit)
Charger Voltage (VD) V (unit)
Hour count (HC) can accumulate to max. 65535 hours.
Start times can accumulate to max. 65535 times.
♦Protection: automatic start/stop of the genset, ATS(Auto Transfer Switch) control with
perfect failure indication and protection function;
♦All output ports are relay-out;
♦Parameter setting: parameters can be modified and stored in internal FLASH memory
and cannot be lost even in case of power outage; most of them can be adjusted using
front panel of the controller and all of them can be modified using PC via USB or RS485
ports.
♦More kinds of curves of temperature, oil pressure, fuel level can be used directly and
users can define the sensor curves by themselves;
♦Multiple crank disconnect conditions (generator frequency, speed sensor, oil pressure)