SMC Networks PFMV505 User manual

Safety Instructions
Flow Sensor
Instruction Manual
PFMV5 Series
URL http://www.smcworld.com
Specifications are subject to change without prior notice and any obligation
on the part of the manufacturer.
The descriptions of products shown in this document may be used by the
other companies as their trademarks.
©2005 SMC Corporation All Rights Reserved
To facilitate recycling, this
manual is printed using
biodegradable soy ink, which
can easily be de-inked.
This manual is printed in the
"non-water system", which does
not output toxic liquid waste.
Thank you for purchasing the SMC PFMV5 Series Flow Sensor.
Please read this manual carefully before operating the flow sensor
and make sure you understand the flow sensor, its capabilities and
limitations.
Please keep this manual handy for future reference.
OPERATOR
•This manual has been written for those who have knowledge of machinery
and apparatuses that use pneumatic equipment and have full knowledge of
assembly, operation and maintenance of such equipment.
•Please read this manual carefully and understand it before assembling,
operating or providing maintenance service to the flow sensor.
Phone
AUSTRIA / (43) 2262-62 280 ITALY / (39) 02-92711
BELGIUM / (32) 3-355 1464 NETHERLANDS / (31) 20-531 8888
CZECH REP. / (420) 5-414 24611 NORWAY / (47) 67 12 90 20
DENMARK / (45) 70 25 29 00 POLAND / (48) 22-548 50 85
FINLAND / (358) 207 513 513 PORTUGAL / (351) 2 610 89 22
FRANCE / (33) 1-64 76 1000 SPAIN / (34) 945-18 4100
GERMANY / (49) 6103 4020 SWEDEN / (46) 8-603 0700
GREECE / (30) 1- 342 6076 SWITZERLAND / (41) 52-396 3131
HUNGARY / (36) 1-371 1343 TURKEY / (90) 212 221 1512
IRELAND / (353) 1-403 9000 UNITED KINGDOM / (44) 1908-56 3888
Precaution on Handling
Use UL approved product for direct current power supply.
1.Clamping voltage current circuit complies with UL508
Circuit which power supply if insulation transducer satisfying
following conditions
Max. voltage (No load) : 30Vrms (42.4V peak) or less
Max. current : (1) 8A or less (Including short circuit)
(2) When limited by the circuit
protector (fuse etc.) with the ratings in the table
below.
Voltage without load (V peak)
0 to 20 [V]
Over 20 [V] up to 30 [V]
Max. current rating (A)
5.0
100/peak voltage
2.Circuit (of class 2) which is of 30Vrms (42.4V peak) or less with the
power supply unit of class 2 complying with L1310 or transducer of
class 2 complying with UL1585.
The Flow Sensor have in after referred to as flow sensor and this
manual contain essential information for the protection of users and
others from possible injury and property damage and to ensure
correct handling.
Please check that you fully understand the definition of the following
messages (signs) before going on to read the text, and always follow
the instructions.
Read this manual and follow its instructions. Signal words such
as WARNING, CAUTION and NOTE, will be followed by
important safety information that must be carefully reviewed.
IMPORTANT MESSAGES
Indicates a potentially hazardous situation
which could result in death or serious injury
if you do not follow instructions.
Gives you helpful information.
Indicates a potentially hazardous situation
which if not avoided, may result in minor
injury or moderate injury.
Do not disassemble, modify (including change of printed circuit
board) or repair.
An injury or failure can result.
Do not operate outside of the specification.
Fire, malfunction or flow sensor damage can result.
Please use it after confirming the specification.
NOTE
Follow the instructions given below when handling the flow sensor.
Otherwise, the flow sensor may be damaged or may fail, thereby
resulting in malfunction.
•Make sure to use a sensor by the specified voltage.
•Make sure to use specified measurement flow and operating pressure.
Perform proper functional checks and leak tests after
maintenance.
Stop operation when an abnormality is observed such that the flow sensor
does not work properly or there is a leakage of fluid. Safety is not be assured
due to unexpected malfunction. When leakage occurred from other parts
except piping, the flow sensor might break. Cut off power supply and stop
supplying pressure. Don’t apply pressure at leaking condition.
To avoid fire and explosion, Do not use the product for
flammable fluid.
This flow sensor is designed for air. Only dry air, N2are applicable.
Do not operate in an environment of inflammable, explosive or
corrosive gas.
Fire or an explosion can result.
This flow sensor is not an explosion proof type.
Do not use this product near by a place where static electricity
is a problem.
Otherwise it can cause failure or malfunction of a system.
These instructions must be followed while in maintenance ;
Turn off the power supply, stop the supplied air, exhaust the
residual pressure and verify the release of air before
performing maintenance.
Otherwise it can cause injury.

Specifications
•Prepare maintenance space.
•Do not drop or bump, or apply excess impact.
•Do not pull the lead wire forcefully, not lift the product by pulling the lead
wire. (Tensile force 49N or less).
•Mount a sensor by observing the proper tightening torque.
•Install or connect the flow sensor so that the flow direction specified on the
label matches with actual flow direction.
•Pipe the flow sensor after eliminating dust in piping by air blow to avoid
failure and malfunction.
•Use dry air which complies with the quality grade of ISO 8573-1 1.1.2 to
1.6.2 : 2001.
•If the entering of foreign material to the fluid is possible, install and pipe the
filter or the mist separator to the inle to avoid failure and malfunction.
•Avoid repeatedly bending or stretching the lead wire.
•Wire correctly.
•Do not wire while the power is supplied.
•Do not wire in conjunction with power lines or high voltage lines.
•Wire as short as possible to avoid the affect of noise and surge.
•Never use in the presence of explosive gases.
•Do not use in an area where magnetic field is generated to avoid
malfunction of sensor.
•Do not operate where the flow sensor is exposed to water.
•Do not use the sensor for poisonous substances, deleterious substances
and corrosive gas. This sensor is not a explosion proof. Do not use for
flammable gas.
•Do not apply heat cycle to the flow sensor.
•Do not used in an area where surges are generated.
•Sensors are not equipped with surge protection against lightening.
•Avoid using sensors in an environment where the likelihood of splashing or
spraying of water, chemicals, and oil to avoid failure and malfunction.
•Consider operating environment according to protection class.
•Do not use the flow sensor where exposed to vibration or impact. Vibration
may interfere correct measurement.
•Flow sensor has to be fixed when used.
•Operation under low temperature (5 or less) leads to cause damage or
operation failure due to frozen moist in the fluid or air.
•Do not short circuit the load.
•Maintenance and inspection should be performed periodically.
•Analog output may fluctuate by 2 to 3% for 5 minutes after supplying power
to the flow sensor.
•Do not poke inside a piping port with a stick.
Dimensions and Names of Individual Parts (unit: mm)
2 M5 0.8 Thread depth 3.8
Piping
1IN 2 OUT
2 3.4
Mounting
15.2
14
3
0.8
7.1
(15)
10
34.4
18
FLOW SENSOR
2 OUT
FLOW SENSOR
L-type bracket
(Tapped)
(25.7)
10 12 5
2 x 4.5
24
34
20
1
29.1
With L-type bracket
Note 1) Converted value of volume flow at ANR (20 , 101.3kPa, 65%R.H.).
Note 2) Analog output shows 3V when flow is zero. Changes to 5V side when flow direction is
IN OUT. 1V side when OUT IN.
Note 3) %F.S. in the table takes 4V (1-5V) as a full scale.
Note 4) 0kPa means release to the atmosphere.
Note 5) Applicable pressure range.
Note 6) Pressure range satisfies product specification.
Model
Measured fluid Dry air, N2
(Air quality class is ISO 8573-1 1.1.2 to 1.6.2 : 2001)
Flow rate /minNote1)
(measurement range) 2%F.S. or lessNote3)
Repeatability
2%F.S. or less (0 to 300kPa)
5%F.S. or less (-70 to 0kPa)
Pressure
characteristic
(0kPa referenceNote4))2% F.S. or less (15 to 35 )
5% F.S. or less (0 to 50 )
-100kPa to 400kPa
500kPaProof pressure At voltage output : 1 to 5V
Output impedance : approx. 1k
5ms or less (Response 90%)Response time 12 to 24VDC 10%, ripple(p-p) 10% or less (Protected against inverse connection)
IP40Enclosure 0 to 50 (No freezing or condensation)Operatingfluidtemp. 0 to 50 (No freezing or condensation)Operatingtemp.range
35 to 85%R.H. (No condensation)Storagehumidityrange 1000V AC, 1min Between battery and the bodyWithstand voltage 50M or more(500V DC Mega) Between battery and the body
10 to 150Hz 1.5mm amplitude
98m/s2acceleration in X, Y, Z directions for 2 hours(Power is not supplied)
Vibrationresistance
980m/s2X, Y, Z directions 3 times for each(Power is not supplied)
Impact resistance M5 0.8 (tightening torque : 1 to 1.5N•m or less)Port size PPS, Si, Au, SUS316, C3604(Electroless nickel plating)Fluid contact material 3 core vinyl cabtire cable 2.6, 0.15mm2, 2mLead wire 10g (without lead wire)Weight
-10 to 60 (No freezing or condensation)Storagetemp.range
16mA or lessPower consumption
Source voltage
-70kPa to 300kPaPressure rateNote5)
Analog output
(Non-linear output)
Insulationresistance
Resistance
Temperature
characteristics
(25 reference)
Operating pressure
rangeNote6)
35 to 85%R.H. (No condensation)Operatinghumidityrange
PFMV505 PFMV530FPFMV505FPFMV530
0 to 0.5 -3 to 3Note2)
-0.5 to 0.5Note2) 0 to 3
PFMV510 PFMV510F
0 to 1 -1 to 1Note2)
Model Indication Method
PFM - -
Output specification
Type
V5 Remote type sensor
ContentsModel
1Analog (1 to 5V)
ContentsModel
Measurement flow range
05 ContentsModel 0.0 to 0.5 /min
10
30 0.0 to 1.0 /min 0.0 to 3.0 /min
05F -0.5 to 0.5 /min
10F -1.0 to 1.0 /min
30F -3.0 to 3.0 /min
Operation manual
Nil
NWith Operation manual (in Japanese and English)
ContentsModel
Without Operation manual
Option(Included in the same package)
Nil
A
Without L-type bracket
Contents
Model
With 2 L-type brackets and 2 mount screws M3 x 15L included for 1station
ZS - 36 - A
L-type bracket
Stations
22stns
1 stn1
44stns
55stns
3 stns 2 L-type brackets, 2 mount screws M3 x 25L included
2 L-type brackets, 2 mount screws M3 x 15L included
2 L-type brackets, 2 mount screws M3 x 45L included
2 L-type brackets, 2 mount screws M3 x 55L included
2 L-type brackets, 2 mount screws M3 x 35L included3
When optional part is needed by part alone, or to be mounted to the manifold,
please order by part number below.
10
34
24
10 x n + 24 (n=1 to 5)
10 x n + 14
2 x 4.5
20
9.1
2
1
OUT
FLOW SENSOR FLOW SENSOR FLOW SENSOR
2
OUT
2
OUT
2
L-type bracket
(Through hole)
L-type bracket
(Tapped)
Mount on one side Mount on both sides

Mounting and Installation (unit: mm)
Mounting screw
L-type bracket
(Through hole)
L-type bracket
(Tapped)
Manifold mount (using ZS-36-A )
L-type bracket
(Through hole)
Mounting screw
(M3 x 15L)
L-type bracket
(Tapped)
Thread tightening torque is 0.32 0.02N•m.
Mounting screw
Mount on one sideMount on direct
Mounting screw
(M3 x 15L)
L-type bracket
(Tapped)
Mount on both sides
Thread tightening torque is 0.32 0.02N•m.
Depending on fittings, they interfere each other and not possible for mounting
in series by using bracket.
Piping Circuit
Load
1kΩ
Blue DC(-)
Brown DC(+)
Black OUT (Analog output)
12 to 24VDC
Analog output : 1 to 5V
Output impedance : Approx.1kΩ
Main Circuit
Flow characteristic chart (Reference)
PFMV5(05/10/30)
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
0% 20% 40% 60% 80% 100%
Maximum
rated flow
Flow
PFMV5(05/10/30)F
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
-100% -50% 0% 50% 100%
Maximum
rated flow
Flow
Analog output voltage[V]
Analog output voltage[V]
Recommended fitting list
One-Touch fitting
•Male Connector (One-Touch Male Connector)/KQ2H04-M5
•Hexagon Socket head Male Connector/KQ2S04-M5
•Male Elbow/KQ2L04-M5
One-Touch mini fittings
•Male Connector/KJH04-M5
•Hexagon Socket head Male Connector/KJS04-M5
•Male Elbow/KJL04-M5
PFMV5 series recommended fitting list
Miniature fitting
•Barb fittings for nylon tubing/M-5AN-4/M-5AN-6
During installation of the flow sensor to the pipe, hold the body with specified
spanner
Tightening torque to mount the fitting is 1 to 1.5N.m
Refer to catalog for details of flow characteristic.