SMC Networks HRSE018-A User manual

HRX-OM-R039
1st edition: Dec. 2013
Rev.E: Feb. 2017
Operation Manual
Installation･Operation
Original Instructions
Thermo chiller
Air-Cooled refrigerated type
HRSE012/018/024 Series
[ HRSE012/018/024-A-23(-T) ]
Keep this manual available whenever necessary
© 2017 SMC CORPORATIONAll Rights Reserved

To the users
Thank you for purchasing SMC’s Thermo chiller (hereinafter referred to as the “product”).
For safety and long life of the product, be sure to read this operation manual (hereinafter referred to as the
“manual”) and clearly understand the contents.
Be sure to read and follow all instructions noted with “Warning” or “Caution” in this manual.
This manual is intended to explain the installation and operation of the product. Only people who
understand the basic operation of the product through this manual or who perform installation and
operation of or have basic knowledge about industrial machines are allowed to work on the product.
This manual and other documents attached to the product do not constitute a contract, and will not
affect any existing agreements or commitments.
It is strictly prohibited to copy this manual entirely or partially for the use by a third party without prior
permission from SMC.
Note: This manual is subject to possible change without prior notice.

HRX-OM-R039
Contents
HRS Series
Contents
Chapter 1 Safety Instructions...........................................................1-1
1.1 Before using the product........................................................................................ 1-1
1.2 Reading the Manual ................................................................................................ 1-1
1.3 Hazards.................................................................................................................... 1-2
1.3.1 Level of hazards.................................................................................................................. 1-2
1.3.2 Definition of “Serious injury” and “Minor injury”................................................................... 1-2
1.3.3 Types of hazard labels ........................................................................................................ 1-3
1.3.4 Locations of Hazard Labels................................................................................................. 1-4
1.4 Other Labels ............................................................................................................ 1-5
1.4.1 Product Label ...................................................................................................................... 1-5
1.5 Safety Measures...................................................................................................... 1-5
1.5.1 Safety Instructions for Use.................................................................................................. 1-5
1.5.2 Personal Protective Equipment........................................................................................... 1-6
1.6 Emergency Measures.............................................................................................. 1-7
1.7 Waste disposal ........................................................................................................ 1-8
1.7.1 Disposal of refrigerant and compressor oil.......................................................................... 1-8
1.7.2 Disposal of product.............................................................................................................. 1-8
1.8 Material Safety Data Sheet (MSDS) ........................................................................ 1-8
Chapter 2 Name and Function of Parts............................................2-1
2.1 Part number of product........................................................................................... 2-1
2.2 Name and Function of Parts................................................................................... 2-2
2.3 Function of Parts..................................................................................................... 2-3
2.4 Operation display panel.......................................................................................... 2-4
Chapter 3 Transport and Setting Up.................................................3-1
3.1 Transport.................................................................................................................. 3-1
3.1.1 Transportation using casters............................................................................................... 3-2
3.2 Installation ............................................................................................................... 3-3
3.2.1 Environment........................................................................................................................ 3-3
3.2.2 Location (Required ventilation rate and facility water source) ............................................ 3-4
3.2.3 Installation and Maintenance Space ................................................................................... 3-5
3.3 Installation ............................................................................................................... 3-6
3.3.1 Mounting.............................................................................................................................. 3-6
3.3.2 Electrical wiring ................................................................................................................... 3-7
3.3.3 Preparation and wiring of power supply cable .................................................................... 3-8
3.4 PIPING.................................................................................................................... 3-10
3.5 Fill of circulating fluid........................................................................................... 3-12
Chapter 4 Starting the Product.........................................................4-1
4.1 Before Starting ........................................................................................................ 4-1
4.2 Preparation for Start................................................................................................ 4-2

HRX-OM-R039
Contents
HRS Series
4.2.1 Power supply .......................................................................................................................4-2
4.2.2 Setting of circulating fluid temperature................................................................................4-2
4.3 Preparation of circulating fluid ...............................................................................4-3
4.4 Starting and Stopping..............................................................................................4-5
4.4.1 Starting the product..............................................................................................................4-5
4.4.2 Stopping the product............................................................................................................4-6
4.5 Check items after starting .......................................................................................4-7
4.6 Adjustment of Circulating Fluid..............................................................................4-7
Chapter 5 Display and setting of various functions ....................... 5-1
5.1 Function....................................................................................................................5-1
5.1.1 Key operations.....................................................................................................................5-1
5.1.2 Key operations.....................................................................................................................5-2
5.1.3 List of parameters................................................................................................................5-4
5.2 Main screen..............................................................................................................5-7
5.2.1 Main screen .........................................................................................................................5-7
5.2.2 Display on the main screen .................................................................................................5-7
5.3 Alarm display menu.................................................................................................5-8
5.3.1 Alarm display menu .............................................................................................................5-8
5.3.2 Content of display of alarm display menu............................................................................5-8
5.4 Inspection monitor menu ........................................................................................5-9
5.4.1 Inspection monitor menu .....................................................................................................5-9
5.4.2 Checking of the Inspection monitor menu...........................................................................5-9
5.5 Alarm buzzer sound setting..................................................................................5-12
5.5.1 Alarm buzzer sound setting...............................................................................................5-12
5.5.2 Alarm buzzer sound setting and checking........................................................................5-12
5.6 Alarm customize function .....................................................................................5-13
5.6.1 Alarm customize function...................................................................................................5-13
5.6.2 Alarm customize function setting and checking ................................................................5-13
5.6.3 Setting of temperature alarm monitoring method and alarm generation timing................5-21
5.7 Data reset function.................................................................................................5-23
5.7.1 Data reset function.............................................................................................................5-23
5.7.2 Method of resetting data reset function .............................................................................5-23
5.8 Accumulated time reset function..........................................................................5-24
5.8.1 Accumulated time reset function .......................................................................................5-24
5.8.2 Method of resetting accumulated time reset function........................................................5-24
5.9 Function to recover from power failure................................................................5-26
5.9.1 Function to recover from power failure..............................................................................5-26
5.9.2 Function to recover from power failure setting and checking...........................................5-27
Chapter 6 Alarm indication and trouble shooting........................... 6-1
6.1 Alarm Display...........................................................................................................6-1

HRX-OM-R039
Contents
HRS Series
6.2 Alarm buzzer stop................................................................................................... 6-2
6.3 Troubleshooting...................................................................................................... 6-3
6.4 Other Errors............................................................................................................. 6-4
Chapter 7 Control, Inspection and Cleaning ...................................7-1
7.1 Control of Circulating Fluid Quality....................................................................... 7-1
7.2 Inspection and Cleaning......................................................................................... 7-2
7.2.1 Daily check.......................................................................................................................... 7-2
7.2.2 Monthly check ..................................................................................................................... 7-3
7.2.3 Inspection every 3 months .................................................................................................. 7-4
7.2.4 Inspection for winter season................................................................................................ 7-4
7.3 Consumables........................................................................................................... 7-5
7.4 Stop for a Long Time............................................................................................... 7-5
7.4.1 Discharge of the circulating fluid ......................................................................................... 7-5
Chapter 8 Documents........................................................................8-1
8.1 Specifications List................................................................................................... 8-1
8.1.1 Product specification ........................................................................................................... 8-1
8.1.2 Refrigerant with GWP reference ......................................................................................... 8-4
8.2 Outline dimensions................................................................................................. 8-5
8.3 Flow chart................................................................................................................ 8-6
8.4 Cooling capacity...................................................................................................... 8-7
8.4.1 HRSE012-A-10-(T).............................................................................................................. 8-7
8.4.2 HRSE018-A-10-(T).............................................................................................................. 8-7
8.4.3 HRSE012-A-20/23-(T)......................................................................................................... 8-7
8.4.4 HRSE018-A-20/23-(T)......................................................................................................... 8-8
8.4.5 HRSE024-A-20/23-(T)......................................................................................................... 8-8
8.5 Pump capacity......................................................................................................... 8-9
8.5.1 HRSE012/018-A-10............................................................................................................. 8-9
8.5.2 HRSE012/018/024-A-20/23 ................................................................................................ 8-9
8.5.3 OPTION-T (HRSE012/018-A-10-T)................................................................................... 8-10
8.5.4 OPTION-T (HRSE012/018/024-A-20/23-T) ...................................................................... 8-10
8.6 Sample DoC. (Power supply “-23”only) .............................................................8-11
8.7 Daily Check Sheet ................................................................................................. 8-12
Chapter 9 Product Warranty ...........................................................9-13

HRX-OM-R039
Contents
HRS Series

HRX-OM-R039
Chapter 1 Safety Instructions
HRSE Series 1.1 Before using the product
1-1
Chapter 1 Safety Instructions
1.1 Before using the product
This chapter is intended to specifically describe the safety related issues
for handling the product. Read this before handling the product.
The product is a cooling device using circulating fluid. SMC does not take
any responsibility for any problems that may arise from using the product
for other purposes.
This product is for indoor use only and not to be used outdoors.
This product is not designed for a clean room. It generates dust from the
internal components such as pump and fan motor.
The product is operated at high voltage and contains components which
become hot and rotate. If a component needs to be replaced or repaired,
contact a specialized vendor for parts and service.
All personnel who work with or around the product should read and
understand the safety related information in this manual carefully before
starting work.
The safety manager is responsible for strictly observing safety standards,
but responsibility in respect to safety standards during daily work resides
with each individual operator and maintainance personnel.
Do not use the materials that rust or corrode for the circulating fluid
and facility water circuits. Using the materials that tend to rust or
corrode may cause clogs or/and leakages of the circulating fluid and
facility water circuits. In case of using these kind of materials, consider and
carry out some prevention against the rusting or corrosion by the customer
side.
This manual must be kept available to operators whenever necessary.
1.2 Reading the Manual
This manual contains symbols to help identify important actions when
installing, operating or maintaining the product.
Before using the product be sure to read and understand all the
important actions highlighted in this manual.
This sign indicates actions that must be followed.
This sign indicates prohibited actions.

HRX-OM-R039
Chapter 1 Safety Instructions
1.3 Hazards HRSE Series
1-2
1.3 Hazards
1.3.1 Level of hazards
The instructions given in this manual aim to assure the safe and correct
operation of the product, and to prevent injury of operators or damage to the
product. These instructions are grouped into three categories, Danger,
Warning and Caution, which indicate the level of hazard, damage and also
the degree of emergency. All safety critical information should be carefully
observed at all times.
“DANGER”, “WARNING” and “CAUTION” signs are in order according to
severity (DANGER> WARNING> CAUTION).
1.3.2 Definition of “Serious injury” and “Minor injury”
“Serious injury”
This term describes injuries that result in after effects including loss of
eyesight, burns, electrical shock, fracture, poisoning, etc. and requires
long-term treatment or hospitalization.
“Minor injury”
This term describes injuries that do not need long-term treatment or
hospitalization. (Others excluded from serious injury.)
“DANGER”: Hazard that WILL cause serious personal injury or death during
operation.
“WARNING”: Hazard that MAY cause serious personal injury or death during
operation.
“CAUTION”: Hazard that MAY cause minor personal injury.
“CAUTION without exclamation symbol”: Hazard that MAY cause damage or failure
of the product, facility, devices, ect.

HRX-OM-R039
Chapter 1 Safety Instructions
HRSE Series 1.3 Hazards
1-3
1.3.3 Types of hazard labels
The product has various potential hazards and they are marked with
warning labels. Be sure to read this section before starting any work on the
product.
Warning related to electricity
Warning related to high temperatures
Warning related to rotating objects
Warning related to other general dangers
This symbol stands for general danger.
Hazards Inside
Hot Surfaces Inside –See Hot Surface symbol
Rotating Fan Inside –See Rotating Fan symbol (For air-cooled type)
Pressurized Sytem Inside –The product contains pressurised fluid
systems.
DO NOT operate the product without cover panels fitted.
This symbol stands for a possible risk of hot surface and burns.
The product has surfaces that can reach high temperatures during
operation. Even after the power is turned off, there can still be residual
heat in the product.
DO NOT operate the product without cover panels fitted.
DO NOT start working inside the product until the temperature has
decreased sufficiently.
This symbol stands for a possible risk of cutting fingers or hand, or
entanglement by rotating fan (For air-cooled type).
The product contains a cooling fan that rotates during operation of the
product.
The fan can start and stop intermittently and without warning.
DO NOT operate the product without cover panels fitted.
This symbol stands for a possible risk of electric shock.
The product is operated at high voltage and contains uncovered live
terminals inside.
DO NOT operate the product without cover panels fitted.
DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

DO NOT work inside this product unless you have been trained to
do so.

HRX-OM-R039
Chapter 1 Safety Instructions
1.3 Hazards HRSE Series
1-4
1.3.4 Locations of Hazard Labels
There are various warning labels on the product to show the potential
hazards.
Fig. 1.3-1 Warning label position
Fig. 1.3-2 Warning label position
Rear
Front

HRX-OM-R039
Chapter 1 Safety Instructions
HRSE Series 1.4 Other Labels
1-5
1.4 Other Labels
1.4.1 Product Label
Information about the product, such as Serial No. and Model No. can be
found on the model label. This information is needed when contacting an
SMC sales distributor.
Fig. 1.4-1 Position of product label
1.5 Safety Measures
1.5.1 Safety Instructions for Use
Read and understand this manual carefully before using the product.
Before starting maintenance of the product, be sure to lock out and tag out the
breaker of the user's power supply.
If operating the product during maintenance, be sure to inform all workers nearby.
Use only the correct tools and procedure when installing or maintaning the product.
Use personal protective equipment where specified (“1.5.2 Personal Protective
Equipment”)
Check all parts and screws are fitted correctly and securely after maintenance.
Avoid working in a drunken or sick condition, which might cause an accident.
Do not remove the panels except for the cases permitted in this manual.
Do not remove the panels during operation.
Follow the instructions below when using the product. Failure to
follow the instructions may cause an accident and injury.
 (It is an example of model "HRSE012-A-10".)
Model Number
Serial Number
(SERIAL No.)
The type and quantity
of refrigerant
(REFRIGERANT)

HRX-OM-R039
Chapter 1 Safety Instructions
1.5 Safety Measures HRSE Series
1-6
1.5.2 Personal Protective Equipment
This manual specifies personal protective equipment for each work.
Transport, Installing and Uninstalling
Handling of circulating fluid
Operation
Always use safety shoes, gloves and head protection when
transporting, installing or uninstalling the product.
Always use safety shoes, gloves, mask, apron and eye protection
when handling the circulating fluid.
Always use safety shoes and gloves when operating the product.

HRX-OM-R039
Chapter 1 Safety Instructions
HRSE Series 1.6 Emergency Measures
1-7
1.6 Emergency Measures
In the event of natural disaster, emergency such as fire, earthquake, injury,
etc., disconnect the power supply to this product.
1.Disconnect power supply to the product.
Fig. 1.6-1 Shut off of facility power supply 元電源の遮断 電源供給の
Fig. 1.6-2 Disconnect power supply
When the protective device (i.e. fuse) inside the product operates, this thermo
chiller stops operation without disconnecting the power supply. Some parts
of the thermo chiller are still being energized. Power supply to the thermo
chiller MUST be disconnected from the user's equipment.
Disconnect the
plug from an
outlet.
Turn OFF the
breaker of the power
supply source
(power supply of the
user's equipment).

HRX-OM-R039
Chapter 1 Safety Instructions
1.7 Waste disposal HRSE Series
1-8
1.7 Waste disposal
1.7.1 Disposal of refrigerant and compressor oil
The product uses hydrofluorocarbon type refrigerant (HFC) and compressor
oil. Comply with the laws and regulations in each country for the disposal of
refrigerant and compressor oil. The type and quantity of refrigerant is
described on the 1.4.1 Product Label.
If these fluids need to be recovered, read and understand the instructions
below carefully. If there is any unclear point, contact an SMC's sales
distributor.
1.7.2 Disposal of product
The disposal of the product must be handled by a specialized industrial
waste disposal agency in accordance with local laws and regulations.
1.8 Material Safety Data Sheet (MSDS)
If the material safety data sheets of chemicals used in this product are
needed, contact an SMC's sales distributor.
Any chemicals used by the user must be accompanied by an MSDS.
Comply with the laws and regulations in each country for the
disposal of refrigerant and compressor oil.
The release of refrigerant in to the atmosphere is banned by law.
Recover it with specific equipment and dispose of it correctly.
Only people who have sufficient knowledge and experience about
the product and its accessories are allowed to recover the
refrigerant and compressor oil.
Only maintenance personnel or qualified people are allowed to
open the cover panels of the product.
Do not mix the compressor oil with domestic waste for disposal.
Also, the disposal of the waste must only be conducted by specific
facilities that are permitted for that purpose.

HRX-OM-R039
Chapter 2 Name and Function of Parts
HRSE Series 2.1 Part number of product
2-1
Chapter 2 Name and Function of Parts
2.1 Part number of product
The product can be ordered with the part number configured as shown
below.
Refer to “1.4.1 Product Label” and check the part number of the product.
Fig. 2.1-1 Part number of product
10A012HRSE
A Air-cooled refrigerator type
1) Cooling capacity
2) Cooling method
3) Power supply
- -
012 1000W/1200W (50/60Hz)
024 1900W/2200W (50/60Hz) *1
20 1-phase AC200V (50/60Hz)
*1 3)Power supply：-10(100V Type)can not be chosen.
-
4) Option
None
Nil
High-pressure pump
mounted
T
10 1-phase AC100V (50/60Hz)
018 1400W/1600W (50/60Hz)
23 1-phase AC230V (50/60Hz) CE

HRX-OM-R039
Chapter 2 Name and Function of Parts
2.2 Name and Function of Parts HRSE Series
2-2
2.2 Name and Function of Parts
Fig. 2.2-1 Names of each part
Fig. 2.2-2 Names of each part
* Power supply cable terminal
- 100V power supply specification: Cable is provided with a plug with ground terminal (JIS C8303 Plug for
the receptacle with dipole grounding electrodes).
- 200/230V power supply specification: The end part of all three lead wires are untreated (bare cut).
Operation
display panel
Lid for tank
Circulating fluid
return port
Circulating fluid
outlet
Model no.
label
Drain port
(with O-ring seal plug)
Ventilation air inlet
Ventilation air outlet
Caster with stopper
Caster
Power supply
Cable (3m)*
Handle
Operation
display panel
Lid for tank
Circulating fluid
outlet
Model no.
label
Drain port
(with O-ring seal plug)
Caster with stopper
Caster
Power supply
Cable (3m)*
Handle
Ventilation air inlet
Ventilation air outlet
Circulating fluid
return port

HRX-OM-R039
Chapter 2 Name and Function of Parts
HRSE Series 2.3 Function of Parts
2-3
Table 2-1 Accessories list
1
Operation Manual
2pcs.
(Jpn: 1pc., Eng:1pc.)
2
Fitting (for drain port)*
1pc.
2.3 Function of Parts
The function of parts is as follows.
Table 2-2 Function of parts
Name
Function
Operation display panel
Runs and stops the product and performs settings such as the circulating
fluid temperature.
For details, refer to section ’’2.4 Operation display panel’’.
Power supply cable
For power supply of 100 V specifications, connect the plug to the outlet of
100 VAC (50/60 Hz).
For power supply of 200 V specifications, connect the plug to the breaker
(recommended size: 15 A) of the user's equipment.
Model label
Shows the part number of the product.
For details, refer to section ‘’1.4.1 Product Label’’.
Circulating fluid outlet port
The circulating fluid flows out from the outlet port.
Circulating fluid return port
The circulating fluid returns to the return port.
Drain port
This drain port to drain the circulating fluid out of the tank.
(The plug is connected to standard pump type at the time of shipment. The
ball valve is installed in the high pump head type.)
Facility water inlet
(For water-cooled type)
A facility water inlet to which the facility water is fed through piping.
The pressure of facility water should be in a range of 0.3 to 0.5MPa.

HRX-OM-R039
Chapter 2 Name and Function of Parts
2.4 Operation display panel HRSE Series
2-4
2.4 Operation display panel
The operation panel on the front of the product controls the basic operation
of the product.
Fig. 2.4-1 Operation display panel
Table 2-3 Operation display panel
No
Description
Function
Reference
page
1
Digital display
(7 segment,
4 digits)
PV
Displays the temperature and pressure of the circulating
fluid and alarm codes.
5.2
SV
Displays the set temperature of the circulating fluid and
the set values of other menus.
2
[oC ] [MPa]lamp
[oC] light is turned on when temperature is displayed on the digital
display.
[MPa] light is turned on when pressure is displayed on the digital
display.
-
3
[POWER] lamp
Turns ON when power is being supplied.
-
4
[RUN] lamp
・Lights up when the product is started and in operation. Goes off
when the product is stopped.
・Flashes during stand-by for stop (Interval 0.5 seconds).
・Flashes during independent operation of the pump (Interval
0.3 seconds).
・Flashes during anti-freezing function (At standby: Interval 2
seconds, At operation: Interval 0.3 seconds).
4.4
5
[ALARM] lamp
Flashes with buzzer whenalarm occurs (Interval 0.3 seconds).
5.3
6
[RUN/STOP] key
Makes the product start or stop.
4.4
7
[MENU] key
Shifts the main menu (display screen of temperature) the other
menu (entry of set values and monitor screen).
5.1
8
[SEL] key
Changes the item inmenu and enters the set value.
9
[▼] key
Decreases the set value.
-
10
[▲] key
Increases the set value.
11
[PUMP] key
When the [MENU] and [RUN/STOP] keys are held down
simultaneously, the pump starts running independently.
4.3
12
[RESET] key
Keep the [▼] and [▲] keys pressed down simultaneously. This will
stop the alarm buzzer and reset the [ALARM] lamp.
6.3

HRX-OM-R039
Chapter 3 Transport and Setting Up
HRSE Series 3.1 Transport
3-1
Chapter 3 Transport and Setting Up
3.1 Transport The product is heavy and has potential danger at transport. Also, to prevent
damage and breakage of the product, be sure to follow these instructions for
transport.
Only persons who have sufficient knowledge and experience
about the product and system are allowed to transport and set up
the product.
Especially pay attention to personal safety.
Never lay the product on its side.
The compressor oil will leak in to the refrigerant piping, which may
cause early failure of the compressor.
Drain the residual fluid from the piping as much as possible to
prevent any spillage.

HRX-OM-R039
Chapter 3 Transport and Setting Up
3.1 Transport HRSE Series
3-2
3.1.1 Transportation using casters
1. Release the lock levers of the front casters.
2. Push the handles on the right/left panel or the corner of the product to move the product
to the destination.
Do not hold the product by the cap to move it. This will apply excess force to the piping of
internal parts which may lead to malfunctions such as fluid leakage.
3. To push the front or rear panel, push it by the corner. Pushing by the center of the panel
may deform the shape.Care should be taken.
Fig. 3.1-1 Transportation using casters
Handle
Unlocking
Press
Corners
This product is heavy.
Care should be taken when the product is transported on a slope.