SMC Networks HRW015-H User manual

HRX-OM-K003
1st Edition: July 2006
Rev. G: May 2018
Operation Manual
Original Instructions
THERMO CHILLER
HRW002-H
HRW008-H
HRW015-H
HRW030-H
HRW002-H1
HRW008-H1
HRW015-H1
HRW030-H1
HRW002-H2
HRW008-H1
HRW015-H2
HRW030-H2
HRW002-HS
HRW008-HS
HRW015-HS
HRW030-HS
HRW002-H1S
HRW008-H1S
HRW015-H1S
HRW030-H1S
HRW002-H2S
HRW008-H1S
HRW015-H2S
HRW030-H2S
Save This Manual Carefully for Use at Any Time
© 2018 SMC CORPORATION All Rights Reserved

To the Customers
Thank you for purchasing our THERMO CHILLER HRW Series (hereinafter called “This system”).
For the long-term, safe use of this system, be sure to read and understand this manual thoroughly before performing
operation of this system.
Warnings and precautions defined in this manual shall be observed.
This manual provides the explanations of the installation and operation of this system. Only those who have
thorough understanding of the fundamental operating procedure or have basic knowledge and skills of handling
industrial equipment for the installation and operation of this system are qualified to perform installation and
operation.
The contents of this manual and related documents supplied with this system shall be neither regarded as a
provision of the contract nor utilized to correct or modify the existing agreements, commitments and relations.
Copying, duplicating or transferring any part of or whole contents of this manual without the prior written consent
of SMC Corporation is strictly prohibited.
The Service Manual is supplied in addition to this manual and provides the explanations of the inspection,
troubleshooting, and in-depth remedies of this system. The Service Manual is intended for service personnel that
completed service training SMC provides. Only those who fall under the above condition are allowed to perform
maintenance and repair of this system with the use of the Service Manual.
Note: The contents of this manual are subject to change without notice.

HRX-OM-K003
Table of Contents
HRW Series
TOC-1
Table of Contents
Chapter 1 Safety....................................................................................1-1
1.1 Before Using this System....................................................................................... 1-1
1.2Danger, Warning, and Caution Used in This Manual............................................. 1-2
1.2.1 Hazard Levels ..................................................................................................................... 1-2
1.2.2 Definitions of “Serious injury” and “Minor injury” ................................................................. 1-2
1.2.3 Symbols............................................................................................................................... 1-3
1.3 Hazard Warning Label............................................................................................. 1-4
1.3.1 Type of hazard warning label .............................................................................................. 1-4
1.3.2 Location of hazard warning label ........................................................................................ 1-5
1.4 Location of Model Label ......................................................................................... 1-7
1.5 Safety Measures...................................................................................................... 1-8
1.5.1 Safety Precautions .............................................................................................................. 1-8
1.5.2 Safety Interlock system....................................................................................................... 1-9
1.5.3 Lockout/Tagout.................................................................................................................. 1-10
1.5.4 Protective equipment......................................................................................................... 1-12
1.6 Emergency Measures............................................................................................ 1-13
1.6.1 Emergency off [EMO] switch............................................................................................. 1-13
1.7 Waste Disposal...................................................................................................... 1-15
1.7.1 Circulating fluid disposal.................................................................................................... 1-15
1.7.2 System disposal................................................................................................................ 1-15
1.8 Material Safety Data Sheet (MSDS)...................................................................... 1-15
Chapter 2 Name of Each Section.........................................................2-1
2.1 Name of Each Section............................................................................................. 2-1
Chapter 3 Transporting and Installation..............................................3-1
3.1 Transporting............................................................................................................ 3-1
3.1.1 Transporting with forklift ...................................................................................................... 3-2
3.1.2 Transporting with caster...................................................................................................... 3-3
3.2 Installation............................................................................................................... 3-3
3.2.1 Installation conditions.......................................................................................................... 3-4
3.2.2 Installation location and maintenance work area................................................................ 3-5
3.3 Procedure for Installation....................................................................................... 3-6
3.3.1 Installation ........................................................................................................................... 3-6
3.3.2 Procedure for system securing ........................................................................................... 3-6
3.3.3 Wiring installation................................................................................................................ 3-7
3.3.4 Procedures for wiring installation ........................................................................................ 3-9
3.3.5 Installation of circulating fluid and facility water piping...................................................... 3-12

HRX-OM-K003
Table of Contents
HRW Series
TOC-2
Chapter 4 System Startup and Shutdown............................................. 4-1
4.1 Pre-check..................................................................................................................4-1
4.1.1 Installation condition............................................................................................................4-1
4.1.2 Cable connection.................................................................................................................4-1
4.1.3 Installation of circulating fluid and facility water piping........................................................4-1
4.1.4 Operating signal from your system......................................................................................4-1
4.1.5 Check emergency off [EMO] switch ....................................................................................4-1
4.2 Opening of Facility water Valve ..............................................................................4-1
4.3 Supply of Circulating Fluid......................................................................................4-2
4.3.1 Preparation of circulating fluid .............................................................................................4-2
4.3.2 Supply of circulating fluid.....................................................................................................4-3
4.4 Requirement for System Startup ............................................................................4-4
4.4.1 Turning ON power................................................................................................................4-4
4.4.2 Circulating fluid temperature setting....................................................................................4-5
4.5 System Startup and Shutdown ...............................................................................4-5
4.5.1 System startup.....................................................................................................................4-5
4.5.2 System shutdown ................................................................................................................4-5
Chapter 5 System Operation................................................................ 5-1
5.1 Operation Display Panel..........................................................................................5-1
5.2 Flow Chart of Operation Screen..............................................................................5-2
5.3 Operation Screen.....................................................................................................5-3
5.3.1 Model Indication screen.......................................................................................................5-3
5.3.2 Status screen 1....................................................................................................................5-3
5.3.3 Status screen 2....................................................................................................................5-4
5.3.4 Status screen 3....................................................................................................................5-4
5.3.5 Status screen 4....................................................................................................................5-5
5.3.6 Menu screen........................................................................................................................5-5
5.3.7 Setting screen......................................................................................................................5-6
5.3.8 Mode Selection screen........................................................................................................5-6
5.3.9 Initial Setting screen ............................................................................................................5-7
5.3.10 Maintenance screen ............................................................................................................5-9
5.3.11 Option screen ......................................................................................................................5-9
5.3.12 Alarm Display screen.........................................................................................................5-10
5.3.13 Information screen.............................................................................................................5-10
5.4 Examples of System Operation ............................................................................5-11
5.4.1 Example 1: Circulating fluid set temperature is changed from 25.0°C to 34.1°C..............5-11
5.4.2 Example 2: Communication mode is switched from “DIO REMOTE” to “LOCAL”. ...........5-13
5.4.3 Example 3: Alarm signal of contact signal is changed from “N/A” to “ALARM1”...............5-14
Chapter 6 Error Message and Troubleshooting ................................. 6-1

HRX-OM-K003
Table of Contents
HRW Series
TOC-3
6.1 Error Message ......................................................................................................... 6-1
6.2 Troubleshooting...................................................................................................... 6-2
Chapter 7 System Maintenance...........................................................7-1
7.1 Water Quality Management..................................................................................... 7-1
7.2Inspection and Cleaning......................................................................................... 7-2
7.2.1 Daily inspection ................................................................................................................... 7-2
7.2.2 Quarterly inspection ............................................................................................................ 7-3
7.3 Storage..................................................................................................................... 7-3
7.3.1 Draining of circulating fluid out of tank ................................................................................ 7-4
7.3.2 Draining of facility water...................................................................................................... 7-5
7.4 Periodic Replacement Parts................................................................................... 7-6
Chapter 8 Appendix..............................................................................8-1
8.1 Specification............................................................................................................ 8-1
8.1.1 System specification............................................................................................................ 8-1
8.1.2 Communication specification............................................................................................... 8-4
8.1.3 Alarm signal selection ......................................................................................................... 8-6
8.2Outer Dimensions ................................................................................................... 8-7
8.3 Flow Chart................................................................................................................ 8-8
8.3.1 Part 1................................................................................................................................... 8-8
8.3.2 Part 2................................................................................................................................... 8-8
8.4 Offset Function........................................................................................................ 8-9
8.4.1 Example of offset function................................................................................................. 8-10
8.5 BAND/READY function ......................................................................................... 8-12
8.6 Anchor Bolt Mounting Position............................................................................ 8-13
8.7 Compliance............................................................................................................ 8-14
8.8 Thermo Chiller Daily Inspection Sheet ................................................................ 8-15
Product Warranty ............................................................................................................ 8-19

HRX-OM-K003
Table of Contents
HRW Series
TOC-4

HRX-OM-K003
Chapter 1 Safety
HRW Series 1.1 Before Using this System
1-1
Chapter 1 Safety
1.1 Before Using this System
This "Safety" chapter describes the safety-related items that users should be
aware of upon handling this system.
This system, which is operated under high voltage, is outfitted with the parts
that cause a rise in temperature and rotating parts when it is in action, All
personnel who work with or around this system are required to thoroughly read
and understand the safety-related items in this manual prior to working with or
around this system.
This manual is not intended to be used as a manual for comprehensive safety
and hygiene education. Such a manual should be provided by a safety training
manager.
All personnel who work on or around this system are to have proper training
and education on dangers specific to this system and safety measures against
potential hazards.
A safety manager is responsible for observing safety standards. Operators and
maintainers, however, are to have individual responsibilies for complying with
the safety standard in his/her daily work.
Operators and maintainers must individually take account of safety and assure a
proper working area and working environment.
The relevant personnel must receive proper safety education prior to work
training on this system. Otherwise, personnel may be exposed to hazards. Never
conduct work training without giving proper consideration to safety.
Save this manual at a designated place for reference when necessary.
Be sure to read and understand the important precautions defined in
this manual thoroughly prior to system use.
and t
i
portant warnings provided in
his manual thoroughly before using this system.

HRX-OM-K003
Chapter 1 Safety
1.2 Danger, Warning, and Caution Used in This Manual HRW Series
1-2
1.2 Danger, Warning, and Caution Used in This
Manual
1.2.1 Hazard Levels
This system is designed with its first priority being the safety of workers and the
prevention of system damage. This manual classifies the risks into the following
three categories according to the severity and level of the hazard; Danger, Warning,
and Caution. Read the statements carefully, thoroughly understand them before
operating this system.
DANGER, WARNING and CAUTION signs are in order according to hazard
severity (DANGER > WARNING > CAUTION). See below for the details.
[Tips]
Tips are provided when there is information personnel are required to be
aware of for system operation and maintenance. If the task carries useful
information, the relevant tips are given as well.
1.2.2 Definitions of “Serious injury” and “Minor injury”
“Serious injury”
This term describes injuries such as loss of eyesight, wound, burns, frostbite,
electric shock, fracture, and toxication that leave aftereffects, and/or injury
requiring hospitalization and/or prolonged staying in a hospital.
“Minor injury”
This term describes injuries that do not require hospitalization or prolonged staying
in a hospital (injuries other than “serious injuries” described above).
"DANGER" denotes that there is an imminent hazard which will cause serious
personal injury or death during operation.
"WARNING" denotes that there is a hazard which may cause serious personal injury
or death during operation.
"CAUTION" denotes that there is a hazard which may cause minor personal injury
during operation.
"CAUTION" without an exclamation symbol denotes that there is a hazard which
may cause damage or failure of this system, facility, or devices.

HRX-OM-K003
Chapter 1 Safety
HRW Series 1.2 Danger, Warning, and Caution Used in This Manual
1-3
1.2.3 Symbols
This manual provides the following symbols in addition to “Danger”, “Warning”,
and “Caution” to present the warning details in easy-to-understand manner.
Symbol of electrical hazard
Symbol of heat hazard
Symbol of “Don’ts”
Symbol of “Dos”
This symbol denotes “Don’t” item which you must
not do in operation of this system.
This symbol denotes the “obligation” items which
you must follow in operation of this system.
This symbol warns you of potential electrical shock.
This symbol warns you of potential burns.

HRX-OM-K003
Chapter 1 Safety
1.3 Hazard Warning Label HRW Series
1-4
1.3 Hazard Warning Label
The hazard warning labels are applied to the sections of this system where
potential hazards are present during system operation and maintenance.
The hazard warning labels are in appropriate sizes and colors to get attention of the
operator. They contain symbols in addition to the descriptions of warnings.
1.3.1 Type of hazard warning label
The hazard warning labels affixed on this system are listed below.
Labels of high voltage hazard
Labels of hot surface hazard
[High voltage hazard]
This warning label is affixed on the part isolated with the cover panel of the system
panel in which high voltage is applied.
Do not remove cover panels that are not designated in this manual.
Figure 1-1 Hazard warning label No.1
Figure 1-2 Hazard warning label No.2
Figure 1-3 Hazard warning label No.3
[Hot surface hazard]
This warning label is affixed on the surface that is at high temperatures carrying
potential burns if touched. Residual heat may cause burns despite the power being
turned OFF. Be sure of the surface reaching room temperature before work.
Figure 1-4 Hazard warning label No.4
Figure 1-5 Hazard warning label No.5

HRX-OM-K003
Chapter 1 Safety
HRW Series 1.3 Hazard Warning Label
1-5
1.3.2 Location of hazard warning label
High voltage hazard
Figure 1-6 High Voltage Hazard
Confirm the locations of the hazard warning labels.
Read the contents of the hazard warning labels carefully and keep them in
mind.
Do not peel off or deface the hazard warning labels.
Users are NOT allowed to change the locations of the hazard warning
labels. Make sure to affix a new label to exactly the same location of
the replaced label upon replacement of the peeled off or worn out
label.
Hazard warning label No.2
Hazard warning label No.1
Front
Hazard warning label No.3

HRX-OM-K003
Chapter 1 Safety
1.3 Hazard Warning Label HRW Series
1-6
Hot surface hazard
Figure 1-7 Hot Surface Hazard
Front
Rear
Hazard warning label No.4
Hazard warning label No.5

HRX-OM-K003
Chapter 1 Safety
HRW Series 1.4 Location of Model Label
1-7
1.4 Location of Model Label
Information on your system such as Serial No. and Model No. need to be furnished
when you contact the store you purchased from. Serial No. and model No. are
listed on the label as shown below.
Figure 1-8 Location of Model Label
Label
Front
SERIAL NO.
MODEL NO.
Rear

HRX-OM-K003
Chapter 1 Safety
1.5 Safety Measures HRW Series
1-8
1.5 Safety Measures
1.5.1 Safety Precautions
While this system is protected by various safety measures including the safety
interlocks, the following basic safety precautions should be observed to assure
further safe operations.
Read and understand this manual thoroughly before operation of this system.
Before operating the system during maintenance, inform all personnel who are
working in the vicinity of the system to alert them of your action.
Use appropriate tools and follow proper procedures.
See “1.5.4 Protective equipment”to wear protective equipment properly.
Refer to your safety manual for emergency evacuation.
Use assistance to carry object over 20 kg.
Check that all parts and screws are returned to the pre-work conditions at the
end of work.
Do not work when intoxicated or feeling ill. Accidents may occur if
disregarded.
Do not remove a panel unless permitted in this manual.
Follow the following instructions upon operation of this system.
Failure to follow the instructions can lead to personal injury or
hazardous accidents.

HRX-OM-K003
Chapter 1 Safety
HRW Series 1.5 Safety Measures
1-9
1.5.2 Safety Interlock system
Safety Interlock system
The function of the safety interlock system is not only protect personnel by
restricting operation that may cause damage to this system or the facility around it
but also eliminate the danger relating to safety. This system is outfitted with
several interlock functions that are activated when improper operation or hazardous
conditions occur. System operation shall be terminated when a safety interlock is
activated
An alarm message is displayed on the LCD screen when a safety interlock is
activated. See “Chapter 6 Error Message and Troubleshooting” for details on the
alarms and remedies or see section “Troubleshooting” in a separate volume of the
“Service Manual”.
Front panel
System repair may require the removal of the front panel.
The breaker handle operation is available only with the front panel attached.
Figure 1-9 Front Panel
Front
Front panel
Breaker handle

HRX-OM-K003
Chapter 1 Safety
1.5 Safety Measures HRW Series
1-10
1.5.3 Lockout/Tagout
Summary
Lockout in this system disables the main breaker operation to prevent electric
shocks.
Tagout, to be placed on a locked out main breaker, to prevent improper breaker
operation (ON) conducted by other personnel.
See “Lockout procedure” in the following pages for practical lockout/tagout.
Figure 1-10 Lockout/Tagout
Those who engage in service of this system should build an awareness of
the importance of lockout. Thorough understanding of the procedures
defined in this manual are required for system service.
Lockout is allowed only when the system come to a full stop.
A supervisor should be appointed to direct all personnel if multiple
workers engage in system service.
The supervisor is to perform lockout based on a full understanding of
overall process conditions.
Not only all personnel but new personnel that engage in service of this
system should build an awareness of the importance of lockout and
obtain thorough understanding of the lockout procedure.
Any personnel working in an area with high voltage should be assigned
with padlocks and tags. The key for the padlock is kept under the
responsibility of the supervisor, and lockout release is performed upon
completion of work.
Main breaker
Padlock
Tag
Front

HRX-OM-K003
Chapter 1 Safety
HRW Series 1.5 Safety Measures
1-11
Lockout procedure
1. Turn the breaker handle to ‘OFF ’.
2. Turn the breaker handle to ‘RESET’.
Hold the breaker handle with hand.
The handle turns back to ‘OFF ’ if released.
3. Pull the lock mounting part out of the
breaker handle, and turn the breaker
handle to ‘OFF ’.
The lock mounting part is to remain pulled
out.
4. Lock the lock mounting part with the
padlock.
Releasing lockout
1. Remove the padlock from the lock mounting part.
2. Turn the breaker handle to ‘RESET’.
The lock mounting part is pulled in.
The handle turns back to ‘OFF ’ if released.
Figure 1-11 Breaker Handle at ‘OFF ’
Figure 1-12 Breaker Handle at ‘RESET’
Figure 1-13 Pulling-out of Lock Mounting Part
Figure 1-14 Breaker Lock
Padlock
Lock mounting part
Lock
mounting
part
All service personnel must observe the restrictions applied during
lockout and are required to perform lockout in accordance with this
procedure. No service personnel is allowed to start, energize, or use
the locked out system.

HRX-OM-K003
Chapter 1 Safety
1.5 Safety Measures HRW Series
1-12
1.5.4 Protective equipment
This manual defines protective equipment according to work type.
Wear proper protective equipment as shown below, according to work type.
For system transportation, installation and removal
Protective footwear Protective gloves Hard hat
For handling circulating fluid
Protective footwear Protective gloves Protective mask
Protective apron Protective goggles
For system operation
Protective footwear Protective gloves
Read and understand the relevant operation manual thoroughly prior
to use of protective equipment.

HRX-OM-K003
Chapter 1 Safety
HRW Series 1.6 Emergency Measures
1-13
1.6 Emergency Measures
1.6.1 Emergency off [EMO] switch
Press the red emergency off [EMO] switch on the front of the system only if the
need to shut off the power arises due to emergency such as natural disaster, fire,
earthquake or personal injury.
The emergency off [EMO] switch is a large, red mushroom-shaped push button
labeled with ‘EMO’ on it. The system comes to a halt if this button is pressed.
When press the emergency off [EMO] switch, the control power for this system is
shut off to bring the system to a stop. The main breaker of this system, however, is
designed not to trip, which enables the motor circuit to remain partially energized.
“8.1.2 Communication specification” in Chapter 8 Appendix on page 8-4 to view
the circuit diagram and see how the EMO switch is interconnected to the system.
Restart of this system is enabled only when this button is reset manually.
Location of emergency off [EMO] switch
Figure 1-15 Location of Emergency Off [EMO] Switch

HRX-OM-K003
Chapter 1 Safety
1.6 Emergency Measures HRW Series
1-14
Reset of emergency off [EMO] switch
1. Before restarting, always make sure that the cause of the emergency off condition (The
reason why the EMO switch was activated) has been eliminated from the power supplies,
the system and peripheral equipment.
2. With the cause completely eliminated,
turn the emergency off [EMO] switch
clockwise to reset.
The EMO button returns to its original position.
3. The screen then changes from the “Model Indication screen” to “Status screen 1” as power
is being restored to the system.
Figure 1-16 Emergency Off [EMO] Switch
No automatic recovery is applied to the emergency off [EMO] switch.
Always eliminate the cause of activating the EMO before resetting.
Potential serious accidents may occur if disregarded.
When the system is in remote mode, the remote mode is retained
despite the power outage. Thus the system operation is to resume as
the start signal is issued from your system.
No automatic recovery is applied to the emergency off [EMO] switch.
Always eliminate the cause of activating the EMO before resetting.
Potential serious accidents may be concerned occur if disregarded.

No automatic recovery is applied to the emergency off [EMO] switch.
Always eliminate the cause of activating the EMO before resetting.
Potential serious accidents may be concerned occur if disregarded.

No automatic recovery is applied to the emergency off [EMO] switch.
Always eliminate the cause of activating the EMO before resetting.
Potential serious accidents may be concerned occur if disregarded.