Solark 5K-2P-N Assembly instructions

INSTALLATION GUIDE
AND USER MANUAL
RESIDENTIAL
NORTH AMERICA
EN

2 Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001

Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001 3
READ THE INSTRUCTIONS COMPLETELY BEFORE OPERATING THE EQUIPMENT
Check the utility voltage before turning ON the unit.
Verify the inviter’s programmed grid type before connecting to the utility.
The unit will be programmed in 120/240V Split-Phase at 60Hz by default.
Disregarding these instructions could result in permanent damages to the unit
DISCLAIMER
UNLESS SPECIFICALLY AGREED TO IN WRITING:
Sol-Ark assumes no responsibility or liability for any damages, property loss, personal injury, or any adverse consequences resulting from
improper use and installation of the product or the failure to adhere to the guidelines provided in this document. Users are expressly advised
to follow the instructions and guidelines outlined in the documentation accompanying the product. Sol-Ark shall not be liable for any
damages or losses incurred due to deviations from recommended usage, installation, or maintenance procedures. By using the product,
users acknowledge their understanding of these disclaimers and agree to use the product at their own risk. Sol-Ark reserves the right to
update or modify product information, specifications, and guidelines without prior notice.
Sol-Ark retains the right to final interpretation of this document and all related materials pertaining to this product. This document is subject
to modifications, updates, revisions, or termination without prior notice. For the latest product information, please visit Sol-Ark’s official
website. www.sol-ark.com
This manual is only for the 5K-2P-N Hybrid Inverter.
For support, contact:
(USA) [phone] ext. (2)
[e-mail]

4 Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001
Table of Contents
IMPORTANT SAFETY INSTRUCTIONS........................................................................................................................................................................................................... 5
1. Sol-Ark: At a First Glance ..................................................................................................................................6
1.1 General Description ................................................................................................................................................................................................................................... 7
1.2 Specifications .............................................................................................................................................................................................................................................. 8
1.3 Connection Requirements ......................................................................................................................................................................................................................10
2. Installation........................................................................................................................................................ 11
2.1 Mounting the Sol-Ark...............................................................................................................................................................................................................................11
2.2 Integrating Batteries.................................................................................................................................................................................................................................13
2.3 Battery Communication...........................................................................................................................................................................................................................14
2.4 Connecting PV Modules..........................................................................................................................................................................................................................15
2.5 Integrating a Generator...........................................................................................................................................................................................................................16
2.6 Grid Peak Shaving ....................................................................................................................................................................................................................................17
2.7 Automatic Generator Start ......................................................................................................................................................................................................................17
2.8 Integrating Sensors and Accessories ....................................................................................................................................................................................................18
2.9 Limit Sensors (CT sensors).......................................................................................................................................................................................................................19
2.10 Emergency Stop and Rapid Shutdown...............................................................................................................................................................................................21
2.11 Powering-up and Testing the Sol-Ark.................................................................................................................................................................................................22
2.12 Power Cycle Sequence..........................................................................................................................................................................................................................22
3. User Interface................................................................................................................................................... 23
3.1 LED Indicators ...........................................................................................................................................................................................................................................23
3.2 Main Menus ...............................................................................................................................................................................................................................................23
3.3 Basic Setup ................................................................................................................................................................................................................................................ 25
3.4 Battery Setup.............................................................................................................................................................................................................................................26
3.5 Limiter.........................................................................................................................................................................................................................................................28
3.6 Grid Setup..................................................................................................................................................................................................................................................32
4. Installation Tips ............................................................................................................................................... 34
4.1 Battery Charge Controller.......................................................................................................................................................................................................................34
4.2 Grid Compliance Settings .......................................................................................................................................................................................................................35
5. Wi-Fi / Ethernet Connection.......................................................................................................................... 36
5.1 Ethernet Connection................................................................................................................................................................................................................................36
5.2 Wi-Fi (PC or Smart Phone).......................................................................................................................................................................................................................36
6. Wiring Diagrams ............................................................................................................................................. 41
7. Troubleshooting Guide.................................................................................................................................. 47
7.1 Sol-Ark Error codes ..................................................................................................................................................................................................................................49
8. Warranty Verification Checklist .................................................................................................................... 50
8.1 Limited Warranty: Sol-Ark 5K-2P-N .......................................................................................................................................................................................................51
9. GUI Screens...................................................................................................................................................... 52

Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001 5
IMPORTANT SAFETY INSTRUCTIONS
SYMBOLS THAT APPEAR IN THIS DOCUMENT
WARNING: This symbol indicates information that, if ignored, could cause serious injury, equipment damage, or death.
CAUTION: This symbol indicates information that, if ignored, could result in minor injury or equipment damage.
NOTE: This symbol indicates relevant information that is not related to hazardous situations.
WARNINGS
Read this entire document before installing or using the Sol-Ark 5K-2P-N inverter. Failure to follow any of the instructions or warnings
in this document can result in electrical shock, serious injury, or death. Damage to the 5K-2P-N inverter is also possible, potentially rendering
it inoperable.
High Life Risk due to fire or electrocution –ONLY qualified persons should install the Sol-Ark inverter.
The system must have Ground connections and Neutral connections. Ground MUST be bonded to Neutral ONLY ONCE in the circuit.
Solar PV+/PV- are UNGROUNDED. Note, you may ground PV Racking/Mounts, but doing so directly to the Sol-Ark will likely result in
damage in the case of a direct lightning strike to the PV array.
DO NOT connect the grid to the “LOAD” output breaker.
DO NOT reverse the polarity of batteries. Damage WILL occur.
DO NOT exceed 500Voc on any MPPT on the Sol-Ark.
DO NOT turn off the battery breaker if there is current flowing in or out of the battery in any amount.
DO NOT use impact drivers to tighten any fasteners on the Sol-Ark.
MUST use conduit (or double insulated wire) for AC wires entering/exiting Sol-Ark user area.
ALL terminals/breakers, including battery, MPPT, and AC Terminal Block inputs, should only have one conductor connected to them.

6 Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001
1. Sol-Ark: At a First Glance
INSPECT SHIPMENT
The box should include all items shown in the component guide. If there is damage or missing parts, immediately call the phone number
(USA) [phone] Ext. 2.
COMPONENT GUIDE
The Sol-Ark 5K-2P-N system includes the following components:
Component
Description
Quantity
A
Sol-Ark 5K-2P-N inverter
1
B
French cleat
1
C
Battery toroid
2
D
CAT 5E communication cable
1
E
Allen key (4 mm)
1
F
Temperature sensor
1
G
User manual
1
H
Wi-Fi / Ethernet antenna (dongle)
1
I
Current transformers (CT sensors)
2
A B C
D E
F G H I

Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001 7
1.1 General Description
Component
Name
Component
Name
A
PV DC disconnect
H
(63A) LOAD breaker
B
LCD touch screen
I
Wi-Fi / Ethernet dongle
C
(250A) Battery breaker
J
ON / OFF Button
D
RJ45 ports (Not in use)
K
Battery terminals
E
BMS RJ45 ports (RS485 / CAN)
L
Input pinouts for sensors and accessories
F
(63A) GRID breaker
M
2x MPPT inputs
G
(50A) GEN breaker
N
GROUND / NEUTRAL Busbars
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A
B
C
D
E
I
J
K
L
M
F
G
H
N

8 Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001
1.2 Specifications
SOL-ARK 5K-2P-N TORQUE VALUES APPLICATION NOTE
Do not use impact drivers to tighten any fasteners on the Sol-Ark
Terminal / Breaker
Torque [in-lb]
Torque [Nm]
“LOAD”
26.5 in-lb
3 Nm
“GRID”
26.5 in-lb
3 Nm
“GEN”
26.5 in-lb
3 Nm
Neutral / Ground (Busbar)
26.5 in-lb
3 Nm
Cover Screws
26.5 in-lb
3 Nm
Battery Connection
90 in-lb
10 Nm
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Temperature derating
Optimum: -25°C to 55°C
Derating: >45°C
DC: Shutdown @100°C
AC: Shutdown @82°C

Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001 9
D A T A S H E ET
5K-2P-N
Residential Hybrid Inverter
Inverter Model:
Sol-Ark-5K-48-ST
SKU:
5K-2P
Input Data (PV)
Max. Allowed PV Power (STC)
6,500W
Rated MPPT Operating Voltage Range
175 - 425V
MPPT Voltage Range
150 - 500V
Startup Voltage
125V
Max. Input Voltage 1
500V
Max. Operating Input Current per MPPT
10A (self-limiting)
No. of MPP Trackers
2
No. of PV Strings per MPPT
2
Max. AC Coupled Input
9,600W
Output Data (AC)
Nominal AC Voltage
120/240V, 120/208V, 220V
Grid Frequency
50 / 60Hz
Real Power, max continuous
5,000W
Max. Output Current
20.8A
Peak Apparent Power (10s, off-grid)
16,000VA @ 240V
Peak Apparent Power (100ms, off-grid)
25,000VA @ 240V
Max Output Fault Current (100ms)
104A
Max. Grid Passthrough Current
63A
Power Factor Output Range
+/- 0.9 adjustable
Backup Transfer Time
4ms
CEC Efficiency
96.5%
Max Efficiency
97.5%
Design (DC to AC)
Transformerless DC
Stackable
No
Battery Input Data (DC)
Battery Technologies
Lithium / Lead Acid
Nominal DC Voltage
48V
Operating Voltage Range
43 - 63V
Capacity
50 —9900Ah
Max. Battery Charge / Discharge Current
185A
Charging Controller
3-Stage with Equalization
Grid to Battery Charging Efficiency
96.0%
External Battery Temperature Sensor (BTS)
Included
Automatic Generator Start (AGS)
2 Wire Start - Integrated
BMS Communication
CANBus & RS485 MODBUS
General Data
Dimensions (H x W x D)
750 x 450 x 254 mm (29.5 x 17.7 x 10 in)
Weight
35.4 kg / 78 lb.
Enclosure
IP65 / NEMA 3R
Ambient Temperature
-25~55°C, > 45°C Derating
Noise
< 30 dB @ 25°C (77°F)
Idle consumption - No Load
60W
Communication and Monitoring
Wi-Fi & LAN Hardware Included
Standard Warranty
10 Years
Protection and Certifications
Certifications and Listings
UL1741-2010/2018, IEEE1547a 2003/2014,
FCC 15 Class B, UL1741SB, CA Rule 21, HECO Rule 14H
PV DC Disconnect Switch —NEC 240.15
Integrated
Ground Fault Detection —NEC 690.5
Integrated
PV Rapid Shutdown Control —NEC 690.12
Integrated
PV Arc Fault Detection —NEC 690.11
Integrated
PV Input Lightning Protection
Integrated
PV String Input Reverse Polarity Protection
Integrated
AC Output Breaker - 63A
Integrated
250A Battery Breaker / Disconnect
Integrated
Surge Protection
DC Type II / AC Type II
1. See Installation Guide for more details on sizing array strings. The highest input voltage is based on the open-circuit voltage of the array at the minimum design temperature.

10 Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001
1.3 Connection Requirements
1. AC / DC Connection Requirements
All wire runs should be sized to be at or below a 2.5% voltage drop at full load. Wire size must comply with your local electrical code.
Port
Terminal / Breaker Rating
Terminal Wire Size Range (min-max)
GRID
63A AC
6 –4 AWG
LOAD
63A AC
6 –4 AWG
GEN
50A AC
6 –4 AWG
MPPT
25A DC
12 –10 AWG
Battery Port
185A DC
2/0 –4/0 AWG
2. Sensors and Communications Requirements
Component
Wire Size Range
Max Distance
CT Sensor
16-20 AWG
0’ – 13’ [4 m]: 16 AWG included
13’ – 20’ [6 m]: CAT6 extendable
Communications
24 –23 AWG
0’ – 100’ [30 m]: 24 AWG
100’ – 400’ [120 m]: 23 AWG
RJ45 Parallel Communication
CAT 5E or better
0’ – 7’ [2.1 m]: Included
7’ – 20’ [6m]: Extendable
Batteries
AC Conductors
PV Conductors
Sensors
CT Sensors (Included)
 
1 in [25.4 mm]
4 AWG max
3/8 in
[10 mm]
1/4 in
[6.35 mm]
10 AWG max
20 AWG max
4/0 AWG max
5/8 in
[16 mm] 5/8 in
[16 mm]
5/8 in
[16 mm]
 
13 ft
[4 m]

Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001 11
2. Installation
Backup Circuits
A. The “LOAD” connected service panel will be referred to as the Essential Loads Panel.
B. You must keep the essential loads panel within the limitations of the unit:
•Grid Tie 15.12 kW = 240V * 63A max (passthrough).
•Off-Grid 5 kW = 240V * 20.8A continuous (batteries or PV).
C. Verify that every load circuit power (P=V*I) does not surpass the aforementioned limits.
Single System Install
A. FOR PARTIAL BACKUP: Connect the output of your back-feed breaker or line side tap (depending on the point of interconnection)
to the "GRID" breaker.
•An external disconnect must be installed between the interconnection and the Sol-Ark. Size the disconnect according to code.
•Connect the "LOAD" output to the Essential Loads Panel. Follow electric code to select proper wire gauge.
B. FOR WHOLE-HOME BACKUP: Connect the incoming grid directly to the “GRID” input breaker.
•An external disconnect must be installed between the grid and the Sol-Ark. Size the disconnect according to code.
•Connect the “LOAD” output to the Main Service Panel. Follow electric code to select proper wire gauge.
It is possible to connect a generator or an AC coupled source (40A max or 9,600W) such as string or micro inverters to the “GEN” breaker of
the inverter. Only one AC source can be connected to the “GEN” breaker at a time.
Partial Backup
Whole-Home Backup
2.1 Mounting the Sol-Ark
A. Considering the dimensions of the inverter, find a suitable location for the system. There must be at least 2 in [5 cm] of vertical
clearance and 6 in [15 cm] of side clearance for proper heat dissipation.
Max heat dissipation of 175W
AC
DC
PV
Battery
Grid
Main Panel
Subpanel
PV
Battery
Grid
Main Panel
≥ 2” [5 cm]
≥ 2”[5 cm]
≥ 6” min [15 cm]
≥ 6” min 15 cm]
≥ 20” [50 cm]
≥ 2” [5 cm]
≥ 2”[5 cm]

12 Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001
B. Under certain conditions, the National Electrical Code® specifies greater clearances. Ensure that the prescribed clearances in
accordance with the National Electrical Code®, paragraph 110.26 and Canadian Electrical Code® CSA C22.1 are adhered to.
C. The Sol-Ark 5K-2P-N is a NEMA 3R - IP65 enclosure that is rated for outdoor installation but can also be installed indoors.
D. PROTECT THE LCD SCREEN from direct exposure to UV light.
E. Use screws or anchors suitable for the support surface and capable of supporting the weight of the inverter (78 lb / 35.4kg).
a. For Concrete or Masonry Mounting: Use a minimum of five (5) 3/8in expanding anchors. (not included)
b. For Wood Frame Mounting: Use a minimum of five (5) 3/8in lag screws with flat washers, making sure to anchor into at
least 2 framing members. (not included)
c. For Metal Framing Mounting: Use a minimum of five (5) 1/4in self-tapping metal screws with flat washers. (not included)
F. In the case a different anchorage is required, calculate the support needed to properly hold the weight of the equipment
Damage to the LCD Screen due to direct sunlight exposure will not be covered by warranty
G. Mount the inverter in the optimal orientation as shown below.
Suitable anchor for the
wall surface


Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001 13
2.2 Integrating Batteries
A. Sol-Ark 5K-2P-N must be OFF while the batteries are being connected.
B. Depending on the battery voltage, wire up the battery bank in the possible configurations shown below.
C. Battery breakers must be OFF when wiring. If your battery bank does not have internal breakers, maintain the necessary safety
measures when handling.
Sol-Ark 5K-2P-N is a 48VDC nominal system. DO NOT connect the inverter to any other battery configuration. If you use 12V batteries,
you MUST NOT exceed four (4) batteries in series, as shown. The inverter can work with any battery chemistry as long as it remains within
the range of 43VDC to 63VDC.
48V batteries in parallel connection
12V batteries in series connection
Series and parallel connections for complete 48V batt bank
DO NOT reverse polarity. The system will be damaged, and warranty will be
voided!
1. Battery Toroid
Install the included toroids on the battery conductors as shown in the next figure. Ensure that both (+) and (-) wires pass through both toroids
simultaneously.

14 Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001
Follow all battery manufacturer-specified values to ensure proper charging and discharging
BATTERY CHARGING SETPOINT EXAMPLES (48V NOMINAL)
Battery Type
Absorption
Float
Equalize (Every 30 days for 3hr)
AGM / PCC
57.6V
53.6V
57.6V
Gel
56.4V
54.0V
Wet
59.0V
55.0V
59.0V
Lithium
54.6V
54.3V
-
CALCULATING BATTERY BANK AMP-HOURS EXAMPLES (AGM)
# of batteries
Voltage per Battery
Ah per battery
Ah @48V
(Chain of 4 batteries of 12V in series)
Max Charge / Discharge (A)
4
12V
230Ah
230Ah
100A
8
12V
230Ah
460Ah
185A
12
12V
230Ah
690Ah
185A
2.3 Battery Communication
RJ-45 Configurations
The Sol-Ark 5K-2P-N inverter achieves battery communications through a single RJ-45 port labeled “Battery CANBus”. This port combines
the RS-485 and CANBus pin configurations shown below. Both “Modbus RS485” and “Battery CANBus” ports are capable of Modbus
communication.
Complete battery integration guide of supported battery communications can be found at: sol-ark.com/battery-partners
Any damage caused by the improper use of the communication protocols (CANBUS or MODBUS) will not be covered by warranty.
Modbus map is available upon request for “READ” operations only. Contact technical support to obtain the MODBUS map.
External MODBUS Devices
If an external device utilizes BMS Lithium Batt 00, one must change the Modbus SN of the inverter to 01 as the default value is 00.
Pin
RS485
Battery CANBus
1
RS-485 B-
--
2
RS-485 A+
--
3
--
--
4
--
CAN Hi
5
--
CAN Lo
6
GND
GND
7
RS485 A+
--
8
RS485 B-
--
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1 2 3 4 5 6 7 8
RJ-45 port configuration

Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001 15
2.4 Connecting PV Modules
E.M.P Systems Only –Suppressor Installation
If you purchased your system with Lightning / EMP Hardening, most of the protection is within the Sol-Ark. However, additional EMP
suppressors are included to protect home appliances and solar panels. The Sol-Ark 5K-2P-N includes:
20 - Small suppressors
40 - Big suppressors
Although not critical, suppressor installation is recommended. These suppressors must be installed on the power cord, as close to the
appliance as possible. Additionally for solar panels, the big suppressors must clamp both conductors and must be secured with a zip tie. If
you purchased the solar panels from us, a >150kV/m protection has already been installed inside the solar panels.
a) Installation of small suppressor on appliance power cord b) If not using panels from Sol-Ark: big suppressor on solar panel
The Sol-Ark 5K-2P-N has 2 independent MPPTs that support up to 2 PV strings each. MPPTs can handle a maximum VOC of 500V and an
ISC of 25A but will self-limit and operate at 10A max.
A. Max DC solar input = 6.5 kW (± 5%) | Max input power per MPPT = 3.25 kW | Max recommended input voltage per MPPT = 425 VOC
| Max input current per MPPT = 10A (self-limiting).
B. Design for a max input current of 10A per MPPT. The inverter will self-limit beyond 10A. If ISC exceeds 25A, damage will occur.
C. PV Source Circuit max voltage of 500VDC; damage can occur with PV strings whose open-circuit voltage exceeds 500VDC
D. Strings in parallel on the same MPPT must have the same designed open-circuit voltage (Voc), otherwise the system will be
limited to the lowest string voltage.
i. PV1 A/B must have the same Voc.
ii. If the solar panels are oriented in different directions and connected in the same MPPT, there will be a loss in PV efficiency.
E. Grounding the PV mounting frame directly to the Sol-Ark inverter is not ideal. Additional grounding of the PV system is highly
recommended. The external auxiliary grounding conductor must be sized according to code and must follow all code requirements.
F. Connect the solar panel strings using either of the following configurations:
“Y” connection
Individual strings
String PV1B
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String PV1B
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Y
Connector
Y
Connector
String PV1A

16 Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001
AC Coupling
The Sol-Ark 5K-2P-N is a system that supports the addition of AC coupled solar panels. The max solar input power can be expanded by
coupling micro or string inverters into the “GEN” or “LOAD” breakers. A full AC coupled solar system is not recommended as power control
and monitoring is limited. Having DC coupled modules or a combination of DC coupled and AC coupled solar panels is always preferred.
AC coupled inverters need to be either UL 1741SA or UL 1741 certified. This certification confirms the inverters’ ability to disconnect from
the grid based on frequency and ensures that the Sol-Ark will safely be able to frequency shift to control the AC coupled production.
Batteries are REQUIRED to AC couple solar panels to the “GEN” breaker. The AC coupled inverters can still produce solar power even
during grid outage events or in Off-Grid systems. Furthermore, the total AC coupling production will be monitored.
Maximum allowed AC coupling input: 9,600W
Maximum combined solar input (DC + AC): 12,000W
Optimal: 6,500WDC + 5,500WAC
1. AC coupling on “GEN”
2. AC coupling on “LOAD”
-CAN produce solar power during grid outages.
-CAN produce solar power for Off-Grid systems.
-CAN monitor solar production.
-CAN produce solar power during grid outages.
-CAN produce solar power for Off-Grid systems.
-CANNOT monitor solar production.
-“GEN” input CANNOT be used.
-Backup Transfer Time is extended to 2 seconds
In Off-Grid systems, Sol-Ark uses Frequency Shift technology to shut down AC coupled solutions when the battery is full. Grid-Tied AC coupled
solutions will always sell excess solar power back to the grid. “Limited to Load” will NOT limit production when AC coupled.
2.5 Integrating a Generator
Generators Smaller than 9.6kW On “GEN” Input
1. ONLY Supports 120/240V Split-Phase generators.
2. 50A rated “GEN” breaker. 40A continuous.
3. A THD (Total Harmonic Distortion) of less than 15% is preferred.
Generators Bigger than 9.6kW On “GRID” Input
1. Supports 220V Single phase, 120/240V Split phase, 120/208V 3-Phase (2 of 3 phases). The correct grid type must be selected before
connecting the generator.
2. Programming “GEN Connect to Grid Input” is required: →Limiter →Other → 🗹GEN Connect to Grid Input .
3. DO NOT use “Grid Sell” in Off-Grid systems. Potential to damage the generator. Installation of CT sensors on generator lines is
only required if “Peak Shaving” is intended to be used.
Weekly Gen Exercise: If a generator has two-wire start compatibility, it will experience weekly generator tests. This test occurs at 8:00AM (local
time) every Monday by default. The test takes 20 minutes to complete. The generator will start and stop automatically. The test can be disabled
by specifying :00 | 00 min in the "Generator Exercise Cycle Day & Time" option.
Improve the Generator & Sol-Ark Compatibility
Navigate through the menus and program the following settings to improve the Sol-Ark and generator compatibility and operating range
to avoid frequent disconnections.
1. Change the grid mode to General Standard: →Grid Setup →Grid Selection →Grid Mode.
a. Tap and use the navigation arrows to cycle through the different grid modes. Choose “General Standard”.
2. Increase the frequency range of operation: →Grid Setup →Connect →Reconnect
a. Increase “Grid Hz High” to 65Hz.
b. Decrease “Grid Hz Low” to 55Hz.
c. Replicate changes for the “Normal Connect” settings.

Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001 17
3. Increase the voltage range of operation:
a. Increase “Grid Volt High” to 275V.
b. Decrease “Grid Volt Low” to 185V.
c. Replicate changes for the “Normal Connect” settings.
Sol-Ark will not charge the batteries using the generator unless the “Start V” or “Start %” condition is fulfilled. Only one condition (V or %) can
be modified at a time depending on the control mode selected (“Use Batt V Charged” or “Use Batt % Charged”)
2.6 Grid Peak Shaving
1. To use Peak-Shaving on a generator, the equipment MUST be connected to the “GRID” terminal of the inverter.
2. Peak-Shaving helps reduce grid consumption during peak demand by utilizing battery
backup power. It can also be used to prevent generator overload above a specified power
threshold.
3. Install the CT sensors on grid / generator lines L1, L2. The arrows on the CTs MUST point
toward the grid / generator.
4. The Sol-Ark supplies power from the batteries whenever the “Power” threshold is met.
5. This mode will automatically adjust the “Grid Charge” amperage (A) to avoid generator
overloads during battery charging.
6. Grid Peak-Shaving will automatically enable “Time of Use” and MUST be configured.
2.7 Automatic Generator Start
1. “🗹Gen Charge” is used when the generator is connected to the “GEN” terminal.
a. “Start V” or “Start %” is the set-point/condition that must be fulfilled to automatically start the generator.
b. To charge from the “GEN” source, “🗹Gen Charge” must be enabled.
c. Batteries will charge from a generator until the battery bank accepts 5% of its programmed capacity in Amperes (A).
This is equivalent to around 95% of the state of charge (SOC).
2. “🗹Grid Charge” is used to charge the battery from the “GRID” source (grid or a generator).
a. “Start V” or “Start %” is the set-point/condition that must be fulfilled to start the battery charge from the “GRID” source.
This will auto-start a generator as well.
b. To charge the battery from the “GRID” source, “🗹Grid Charge” must be selected: →Battery Setup →Charge.
c. From utility grid: the batteries will be charged to 100% SOC.
d. From generator: the batteries will charge until the battery bank accepts 5% of its rated capacity in Amperes (A). This is
equivalent to around 95% SOC.
If “Time of Use” (TOU) is enabled, a time to charge from that GRID or GEN source MUST be designated. “🗹Charge” must be checked on
desired time intervals, otherwise the generator will not start automatically even if the Start V or Start % condition has been met.
Gen Charge / Grid Charge “A”
“A” is how many amps (DC) are supplied to the battery from a generator. Adjusting and limiting the
GEN or GRID “A” value will ensure that small generators are not overloaded when charging the
battery bank.
Generator and grid charge settings
Grid peak-shaving settings

18 Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001
2.8 Integrating Sensors and Accessories
Inverter pinouts for sensors and accessories
•(1,2) Battery temperature sensor: Not polarity sensitive. Used for voltage compensation for Lead Acid batteries
•(+3, -4) CT1 & (+5, -6) CT2: Current transformer (CT) inputs
•(7,8) Gen Start Relay: Normally open relay for generator two-wire start ( 12V, 100mA max)
•(9,10): Not in use
•(B, B) Emergency Stop: Normally open dry contact for emergency stop
•(+, -): Not in use
•(+15, -16): 12Vdc (-3%) power supply for RSD transmitters (100mA max, 12VDC, 1.2W)
1. Temperature Sensor
•Place the sensor between two batteries as shown in the next figure.
•Secure with tape and place away from the batteries terminals to prevent overheating.
•This sensor has no polarity. The temperature sensor helps perform voltage charging
adjustments and capacity calculations due to changes in temperature.
•Lithium Batteries DO NOT require our external temperature sensor.
2. Wi-Fi / Ethernet Antenna (Dongle)
•Remote monitoring and software updates require an internet connection through the WI-FI /
Ethernet Antenna (Dongle).
•Compatible with Wi-Fi or Ethernet connections.
3. BMS Port (CAN/RS485)
•This port is used to setup a Lithium Battery in closed-loop communication with the Sol-Ark 5K-
2P-N (consult our “Battery Communications Integration Guide” on the Sol-Ark website at
www.sol-ark.com/battery-partners).
•Must use an RJ45 connector.
•Only use the CAN port for battery BMS communications (the CAN port supports both CANBus
protocol and Modbus protocols).
4. GEN Start Signal (Two-wire start)
•Gen start relay: pins 7 & 8.
•The signal comes from a normally open relay that closes when the generator “Start” condition is met
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Temperature sensor
Wi-Fi dongle (antenna)

Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001 19
2.9 Limit Sensors (CT sensors)
The CT sensors (or limit sensors) enhance system capabilities by enabling the use of the system work modes known as “Limited Power to
Home”(Meter Zero) and “Grid Peak-Shaving”. The CTs will measure and calculate total load demand which the Sol-Ark 5K-2P-N will then
use to accurately supply and offset all existing loads (Meter Zero).
Off-Grid system do not require CT sensors unless “Grid Peak-Shaving” is used
1. CT Sensors Installation
•Install sensors on incoming electrical service wires (L1, L2).
•Embossed arrows on the sensors must point towards the grid.
•If the system is 3Φ, the arrows must point towards the inverter(s).
•To ensure proper fit, check incoming wire diameters (grid or generator). If the sensors are too small, bigger CTs can be purchased
by calling sales: [phone] ext. 1 or [email protected]
•“Limited Power to Home” (Meter Zero) and “Grid Peak Shaving” require CT sensors.
•See section 3.5 “Limiter” for more information about the different work modes.
•See section 6 “Wiring diagrams” for more information on CT installation.
Back-feed breaker
Line side tap
2. CT Sensor Size
•Sol-Ark includes two (2) 5/8“ [16 mm] CT sensors (100A for 2/0 AWG wire gauge).
•Sol-Ark offers 0.94” CTs (200A for 4/0 AWG wire gauge) and 2” CTs (400A) upon request.
•Default Sol-Ark CT ratio is 2000:1
Unless authorized, DO NOT change CT Ratio or warranty will be voided
Wire gauge is the only metric used to determine size of CTs. Contact sales at [phone] ex.1 to purchase bigger CT sensors
Meter
CTs
Main Panel
Meter
CTs
Main Panel

20 Copyright ©2023 Sol-Ark - Portable Solar LLC | SK140-0007-001
3. Wiring the CT sensor
•Connect CT1 of line L1 to pins 3 (white) & 4 (black).
•Connect CT2 of line L2 to pins 5 (white) & 6 (black).
•Keep the wires twisted (white-black) throughout the connection.
•If the wires need to be extended, use CAT 6 (shielded) cable to make an extension.
CT Sensors for 120V/240V Split Phase
•Each inverter will include two (2) CT sensors.
•Only one pair of CT sensors must be wired to the designated “Master” inverter.
CT Sensors for 120V/208V Three-Phase
•CT sensors on 3-Phase systems MUST point in the opposite direction (i.e., towards the inverters).
4. Automatic CT Limit Sensors Configuration
This function REQUIRES batteries and 120/240V grid to auto detect and auto correct CT
orientation. AC coupled inverters need to be OFF during the detection test. If this test is
done with connected AC-coupled systems, a factory reset of the Sol-Ark must be
performed. Install the CT sensor as described in section 2.9 “Limit Sensor”. A battery
connection and grid power are required before starting the automatic configuration.
→Basic Setup →Advanced → 🗹 Auto detect Home Limit Sensors
Wait at least 10 to 15 seconds while the inverter performs the test. The inverter will alternate
the current distribution in all lines, determining the correct orientation of the sensor.
•On “Limited power to Home” mode (no Grid Sell), HM values will read close to zero (0). Keep in
mind that all sensors have a 3% error.
•To avoid selling power to the utility use “Zero Export Power” equal to or greater than 20W.
•Buying power from the grid will display positive (+) HM values, while selling to the grid displays
negative (-) HM values.
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+ - + -
CT wire extensions with shielded
CAT 6 cable
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