Sony SAL55200-2 User manual

SERVICE NOTE
SPECIFICATIONS
REPAIR PARTS LIST
DISASSEMBLY ADJUSTMENTS
SERVICE MANUAL
Link (English)
Revision History
Revision History
Sony EMCS Co.
SAL55200-2 (DT 4-5.6/55-200 SAM) (DT 55-200mm F4-5.6 SAM)
SERVICE NOTE
SPECIFICATIONS
REPAIR PARTS LIST
DISASSEMBLY ADJUSTMENTS
Link (Japanese)
Link (English)
Link (Japanese)
Ver. 1.0 2009.04
LENS FOR DSLR CAMERA
2009D0800-1
© 2009.04
Published by Kohda TEC9-852-692-11
US Model
Canadian Model
AEP Model
Chinese Model
Japanese Model
SAL55200-2
(DT 4-5.6/55-200 SAM) (DT 55-200mm F4-5.6 SAM)
• About the Lens Test Projector and Finished Inspection JIG II
・レンズ投影器と完成検査治具 II について
分解図につきましては，英語版を
ご参照ください。

— 2 —
SAL55200-2 (DT 4-5.6/55-200 SAM) (DT 55-200mm F4-5.6 SAM)
SPECIFICATIONS
• This lens is equipped with a distance encoder. The distance encoder allows more accurate measurement (ADI) by using a flash for ADI.
•Depending on the lens mechanism, the focal length may change with any change of the shooting distance. The focal length assumes the lens is focused
at infinity.
Equivalent 35mm-format focal length *1(mm)
82.5-300
Lens groups elements
9-13
Angle of view *1
29°-8°
*1The values for equivalent 35mm-format focal length and angle of view are based on Digital Single Lens Reflex Cameras equipped with an APS-
C sized image sensor.
Minimum focus *2(m (feet))
0.95 (3.2)
*2Minimum focus is the shortest distance from the image sensor to the subject.
Maximum magnification (X)
0.29
Minimum f-stop
f/32-45
Filter diameter (mm)
55
Dimensions (maximum diameter ××
××
×height) (mm (in.))
Approx. 71.5 ×85 (2 7/8 ×3 3/8)
Mass (g (oz.))
Approx. 305 (10 3/4)
Included items
Lens (1), Front lens cap (1), Rear lens cap (1), Lens hood (1), Set of printed documentation
Designs and specifications are subject to change without notice.
1st Lens
(33.478mm)
2nd Lens
(8.353mm)
3rd Lens
(11.243mm)
Extra-Low Dispersion Glass
WIDE
TELE

1-1
SAL55200-2 (DT 4-5.6/55-200 SAM) (DT 55-200mm F4-5.6 SAM)
1. SERVICE NOTE
1-1. Chemicals
Some chemicals used for servicing are highly volatile.
Their evaporation caused by improper management affects your health and environment, and wastes resources.
Manage the chemicals carefully as follows.
• Store chemicals sealed in a specific place to prevent from exposure to high temperature or direct sunlight.
• Avoid dividing chemicals into excessive numbers of small containers to reduce natural evaporation.
• Keep containers sealed to avoid natural evaporation when chemicals are not in use.
• Avoid using chemicals as much as possible. When using chemicals, divide only required amount to a small plate from the container and
use up it.
1-2. Exterior Parts
Be careful to the following points for exterior parts used in this unit.
• Use a piece of cleaning paper or cleaning cloth for cleaning exterior parts. Avoid using chemicals.
Even if you have to use chemicals to clean heavy dirt, don’t use paint thinner, ketone, nor alcohol.
• Insert the specific screws vertically to the part when installing a exterior part.
Be careful not to tighten screws too much.
1-3. Unleaded Solder
This unit uses unleaded solder.
Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Be careful to the following points to solder or unsolder.
• Set the soldering iron tip temperature to 350 °C approximately.
If cannot control temperature, solder/unsolder at high temperature for a short time.
Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Be sure to control soldering iron tips used for unleaded solder and those for leaded solder so they are managed separately. Mixing
unleaded solder and leaded solder will cause detachment phenomenon.

1-2
SAL55200-2 (DT 4-5.6/55-200 SAM) (DT 55-200mm F4-5.6 SAM)
1-4. SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer.
1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their
replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 °C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED LINEWITH
MARK 0ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.

2-1
SAL55200-2 (DT 4-5.6/55-200 SAM) (DT 55-200mm F4-5.6 SAM)
2. DISASSEMBLY
Cut and remove the part of gilt
which comes off at the point.
(Be careful or some
pieces of gilt may be left inside)
NOTE FOR REPAIR
• Make sure that the flat cable and flexible board are not cracked of bent at the terminal.
Do not insert the cable insufficiently nor crookedly.
• When remove a connector, don’t pull at wire of connector. It is possible that a wire is snapped.
• When installing a connector, don’t press down at wire of connector.
It is possible that a wire is snapped.
• Do not apply excessive load to the gilded flexible board.
UNIVERSAL WRENCH
In case of the following notches or holes are located in the lens block, etc during disassembling/
assembling the lens, Use the universal wrench.
How to Use
Attach the chip-A or chip-B to the universal wrench.
For the notches: chip-A
For the holes: chip-B
Match the universal wrench to the holes or notches of the lens block, etc.
Notches Holes
Universal wrench
J-6082-609-A
Chip-A for
universal wrench:
J-6082-609-1
Chip-B for
universal wrench:
J-6082-609-2
Notches
Chip-A
Chip-A
Chip-B
Chip-B
Chip
Fixed screw
Fixed screw
Chip
Match the universal wrench
to the width of holes or notches.
Universal wrench
Holes
SERVICE TOOLS
Grease (G-32): J-6082-666-A
Grease (G-22): J-6082-665-A
Grease (G-36): J-6082-667-A
Adhesive bond (LOCTITE 460)
or the equivalent.
G-32
G-22
LOCTITE 460
or the equivalent
G-36
B-10
Adhesive bond (B-10): J-6082-612-A

SAL55200-2 (DT 4-5.6/55-200 SAM) (DT 55-200mm F4-5.6 SAM)
2-2
2-1. DISASSEMBLY
REPAIR PARTS LIST
REPAIR PARTS LIST
G-32
G-22 G-36
G-32
1
2
3
8
1
2
3
4
5
6
qs
qa
9
q; 6
4
5
7
B-10 B-10
B-10
HELP01
HELP02
HELP03
HELP04
HELP05
HELP05
2-1-1
2-1-2
6U2.6X2.5C3C
LOCTITE 460
or the equivalent
Note 1:
This lens can disassemble both the
1st lens side and the mount side.
Rear Light Shield Barrel
Mount Assy
Back Adjustment Washer
Rear Barrel Assy
Function Lever
AF/MF Switch Block
(Note 2)
Gear Assy
Chip
(Mount Index)
Main PCB Assy
Idler Shaft
Idler B
Zoom Brush
Brush Connect
Plate
Zoom Rubber Ring
Zoom Linkage Plate
Zoom Ring
Decoration Seal
Focus Rubber Ring
First Lens Barrel Assy
1st Lens Adjustment Washer
Light Shield Plate
2nd Lens Decoration Plate
Semi Barrel Assy
Focus Brush
G11-13 Lens Barrel Assy
G10-11 Adjustment Washer
Three Screws
FOCUS BRUSH POSITION
ADJUSTMENT
FLANGE BACK
ADJUSTMENT (WIDE)
APERTURE
DIAMETER
ADJUSTMENT
ZOOM BRUSH POSITION
ADJUSTMENT
PROJECTIVE RESOLVING POWER
(PARTIAL BLUR) ADJUSTMENT
FLANGE BACK
ADJUSTMENT (TELE)
PROJECTIVE RESOLVING
POWER (CURVATURE OF
FIELD) ADJUSTMENT
OPTICAL AXIS ADJUSTMENT
Note 2:
How to remove the AF/MF switch block (Scratch prevention)
1. Remove two screws fixing the AF/MF switch block.
2. Push out two screw installation parts from the inside and
remove the AF/MF switch.

HELP
SAL55200-2 (DT 4-5.6/55-200 SAM) (DT 55-200mm F4-5.6 SAM)
HELP
Note for assembling and grease applying positions are shown.
HELP01
1. Install the back adjustment washer to the main assy.
2. Set the main assy so that it becomes in the WIDE state.
3. Put the function lever of the mount assy in the groove of aperture driving wheel, install the mount assy while releasing the main
spring outward and tighten it with four mount fix screws.
Note: House the main spring of the mount assy in the gear assy and assemble it.
Install the mount assy so that the main spring of the mount assy does not conflict with the zoom brush
Back Adjustment Washer
Main Assy
Function Lever
Main Spring
Mount Assy
Mount Fix Screw
Groove of Aperture
Driving Wheel

HELP
SAL55200-2 (DT 4-5.6/55-200 SAM) (DT 55-200mm F4-5.6 SAM)
HELP02
How to remove the switch panel block (Scratch prevention)
1. Remove two screws fixing the AF/MF switch block.
2. Push out two screw installation parts from the inside and remove the AF/MF switch.
Note on switch panel installation
1. Set the slide switch of gear assy to AF.
2. Set the knob of AF/MF switch block to AF.
3. Install the AF/MF switch block with two screws.
HELP03
Adhesive bond (LOCTITE 460)
Note: Use the adhesive bond (LOCTITE 460) or an equivalent article.
Do not use what becomes white after drying like quick-drying glue.
1. Apply the adhesive bond (LOCTITE 460) to the affixing side of mount index of rear barrel assy and affix the mount index.
Slide Switch
(Gear Assy)
AF/MF Switch Block
Knob
Rear Barrel Assy
LOCTITE 460 or the equivalent
Chip (Mount Index)
Screw installation part

HELP
SAL55200-2 (DT 4-5.6/55-200 SAM) (DT 55-200mm F4-5.6 SAM)
HELP04
Grease (G-22): J-6082-665-A
Grease (G-36): J-6082-667-A
1. Apply the grease (G-22) to the gear C, idler shaft and idler B.
2. Apply the grease (G-36) to the indicated portion of gear assy.
3. When connecting the connector, route the lead wires as shown below.
Idler B
Apply the grease (G-22)
Apply the grease (G-36)
Gear Assy
Idler Shaft
Gear C
Main PCB Assy
Red lead wire
Connector Black lead wire

HELP
SAL55200-2 (DT 4-5.6/55-200 SAM) (DT 55-200mm F4-5.6 SAM)
HELP05
Grease (G-32): J-6082-666-A
1. Apply the grease (G-32) to the middle barrel and the inner bayonet portions of zoom ring.
2. Assemble the zoom ring, aligning the projections of zoom ring with the grooves of main assy.
3. Apply the grease (G-32) to the indicated portion of zoom linkage plate.
4. Align the screw holes on the side of zoom ring (hole for fixing the screw of zoom linkage plate) with the installation positions of the
zoom linkage plate by rotating the zoom ring and fix it with two screws.
Note: Set the zoom to the WIDE end and install the zoom linkage plate.
Middle Barrel
Installation position
(Zoom Linkage Plate)
Main Assy
(WIDE)
Apply the grease (G-32)
Apply the grease (G-32)
Zoom Linkage Plate
Zoom Ring
Zoom Ring
Main Assy
Bayonet Portion
Two Screws
Zoom Ring
Groove Projection
Groove
Groove
Projection
Projection