Sony HVR-M25C User manual

SERVICE MANUAL
Sony EMCS Co.
2006E0500-1
© 2006.5
Published by DI Technical Support Department
9-852-126-11
Link
SERVICE NOTE
DISASSEMBLY
MODEL INFORMATION TABLE
SPECIFICATIONS
SCHEMATIC DIAGRAMS
FRAME SCHEMATIC DIAGRAM
BLOCK DIAGRAMS
ADJUSTMENT
INSTRUCTION MANUAL
REPAIR PARTS LIST
PRINTED WIRING BOARDS
Link
Revision History
Revision History
How to use
Acrobat Reader
How to use
Acrobat Reader
HVR-M25J/M25U/M25N/M25E/M25P/M25C
Ver 1.0 2006.05
DIGITAL HD VIDEOCASSETTE RECORDER
R MECHANISM (MDX-R211)
The components identified by
mark 0or dotted line with
mark 0are critical for safety.
Replace only with part num-
ber specified.
Les composants identifiés par une
marque 0sont critiques pour la
sécurité.
Ne les remplacer que par une pièce
portant le numéro spécifié.
US Model
Canadian Model
AEP Model
E Model
Chinese Model
Japanese Model
HVR-M25J/M25U/M25N/M25E/
M25P/M25C
RMT-DS5

NOTE
HVR-M25J/M25U/M25N/M25E/M25P/M25C
Link
Link
5. REPAIR PARTS LIST
Link
Link
OVERALL ASSEMBLY FRONT PANEL BLOCK
CHASSIS BLOCK
REAR PANEL BLOCK
CMX BLOCK MECHANISM DECK
ASSEMBLY-1 MECHANISM DECK
ASSEMBLY-3
ELECTRICAL PARTS LIST
ELECTRICAL PARTS LIST
EXPLODED VIEWS
EXPLODED VIEWS
ACCESSORIES
NOTE: Characters Ato Zof the electrical parts list indicate location of exploded views in which the desired part is shown.
MECHANISM DECK
ASSEMBLY-4
ABCD
EF H
I
FR-253 BOARD
FP-248 FLEXIBLE BOARD
FP-104 FLEXIBLE BOARD
HP-141 BOARD
JV-002 BOARD
JK-309 BOARD
MD-76 BOARD
PD-287 BOARD
POWER BLOCK
(ACS1581-MA BOARD)
SH-023 BOARD
VD-036 BOARD
RP-243 BOARD
B
H
F
C
D
D
H
B
C
E
E
E
G
MECHANISM DECK
ASSEMBLY-2

5-1
5. REPAIR PARTS LIST
5. REPAIR PARTS LIST
HVR-M25J/M25U/M25N/M25E/M25P/M25C
(ENGLISH)
NOTE:
•-XX, -X mean standardized parts, so they may have some differences from
the original one.
•Items marked “*” are not stocked since they are seldom required for routine
service. Some delay should be anticipated when ordering these items.
•The mechanical parts with no reference number in the exploded views are not
supplied.
•Due to standardization, replacements in the parts list may be different from
the parts specified in the diagrams or the components used on the set.
•CAPACITORS:
uF: µF
•COILS
uH: µH
•RESISTORS
All resistors are in ohms.
METAL: metal-film resistor
METAL OXIDE: Metal Oxide-film resistor
F: nonflammable
•SEMICONDUCTORS
In each case, u: µ, for example:
uA...: µA... , uPA... , µPA... ,
uPB... , µPB... , uPC... , µPC... ,
uPD..., µPD...
When indicating parts by reference number,
please include the board name.
(JAPANESE)
•Abbreviation
AR : Argentine model
AUS:Australian model
BR : Brazilian model
CH : Chinese model
CND : Canadian model
EE : East European model
HK : Hong Kong model
J:Japanese model
JE : Tourist model
KR : Korea model
NE : North European model
The components identified by mark 0or
dotted line with mark 0are critical for safety.
Replace only with part number specified.
Les composants identifiés par une marque
0sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant
le numéro spécifié.
【使用上の注意】
•ここに記載されている部品は,補修用部品であるため,回路図及び
セットに付いている部品と異なる場合があります。
•-XX,-Xは標準化部品のため,セットに付いている部品と異なる場
合があります。
•*印の部品は常備在庫しておりません。
•コンデンサの単位でuFはμFを示します。
•抵抗の単位Ωは省略してあります。
金 被：金属被膜抵抗。
サンキン：酸化金属被膜抵抗。
•インダクタの単位でuHはμHを示します。
•半導体の名称でuA...,uPA...,uPB...,uPC...,uPD...等はそれぞれμ
A...,μPA...,μPB...,μPC...,μPD...を示します。
0印の部品，または0印付の点線で囲まれた部品は，
安全性を維持するために，重要な部品です。
従って交換時は，必ず指定の部品を使用してください。
図面番号で部品を指定するときは基板名又はブロック
を併せて指定してください。
お願い
•Color Indication of Appearance Parts
Example:
(SILVER) : Cabinet’s Color
(Silver) : Parts Color
•外装部品色表示
例：
(SILVER):セットの色を表す。
(Silver) :部品の色を表す。

5-2
5. REPAIR PARTS LIST
HVR-M25J/M25U/M25N/M25E/M25P/M25C
5-1-1. OVERALL ASSEMBLY
Ref. No. Part No. Description Ref. No. Part No. Description
12-660-352-01 KNOB, VOL
23-987-171-01 FOOT (FF-004)
#33 3-077-331-21 +BV3 (3-CR) (Silver)
#36 4-886-821-11 SCREW, M3 CASE (Silver)
5-1. EXPLODED VIEWS
DISASSEMBLY
HARDWARE LIST
ns: not supplied
#33
#36
#3
6
#33
ns
Front Panel Block
(See page 5-3)
1
2
ns
Chassis Block
(See page 5-4)

5-3
5. REPAIR PARTS LIST
HVR-M25J/M25U/M25N/M25E/M25P/M25C
5-1-2. FRONT PANEL BLOCK
Ref. No. Part No. Description Ref. No. Part No. Description
51 2-660-352-01 KNOB, VOL
52 2-673-187-01 PLATE (L), ORNAMENTAL
53 2-673-188-01 PLATE (R), ORNAMENTAL
54 X-2103-340-1 PANEL ASSY, FRONT
55 2-659-717-01 CUSHION, PANEL
*56 2-638-780-01 CLIP
57 A-1166-868-A PD-287 BOARD, COMPLETE
ns: not supplied
58 1-832-964-11 CABLE, FLEXIBLE FLAT (FPD-001)
59 A-1166-869-A FR-253 BOARD, COMPLETE
60 1-832-959-11 CABLE, FLEXIBLE FLAT (FFR-001)
61 A-1153-648-A BLOCK (2.7), LIGHT GUIDE PLATE
LCD901 8-753-256-21 ACX547AK-1
#3 2-660-401-01 SCREW (M1.7), NEW TRU-STAR, P2 (Red)
#37 3-080-206-31 SCREW, TAPPING, P2 (Black)
HARDWARE LIST
DISASSEMBLY
PD-287
FR-253
ns
#3
#37
#37
#37
#37
LCD901
ns
51
52
53
54 55
56 57
61
59
60
58
ns
ns
ns

5-4
5. REPAIR PARTS LIST
HVR-M25J/M25U/M25N/M25E/M25P/M25C
Ref. No. Part No. Description Ref. No. Part No. Description
101 3-072-975-01 HP BRACKET
102 A-1166-870-A HP-141 BOARD, COMPLETE
103 1-832-960-11 CABLE, FLEXIBLE FLAT (FHP-002)
104 1-964-845-11 HARNESS (LG-052)
105 1-870-263-11 FP-506 FLEXIBLE BOARD
106 1-832-962-11 CABLE, FLEXIBLE FLAT (FJK-001)
107 1-964-812-11 HARNESS (DV-068)
108 1-543-793-11 FILTER, CLAMP (FERRITE CORE)
109 3-941-343-01 TAPE (A)
110 1-964-811-11 HARNESS (CP-097)
5-1-3. CHASSIS BLOCK
111 1-964-810-11 HARNESS (SV-001)
112 1-832-961-11 CABLE, FLEXIBLE FLAT (FJV-002)
113 2-583-498-01 CUSHION (VC (FRONT))
0114 1-468-666-12 POWER BLOCK
115 1-964-814-11 HARNESS (PW-066)
#31 2-102-434-01 SCREW (M3 (ECO)), STEP (Silver)
#32 2-102-498-01 SCREW (2 (G TO)) (ECO) (Silver)
#33 3-077-331-21 +BV3 (3-CR) (Silver)
DISASSEMBLY
HARDWARE LIST
ns: not supplied
#32
#32 #32
#32
#32
#32
#33
#33
#33
#31
#33
#33
101
ns
102
103
104
105
106
107
108
104
ns
ns
Rear Panel Bloc
k
(See page 5-5)
CMX Block
(See page 5-6)
109
110
111
112
113
114
115
•Refer to page 5-1 for mark 0.

5-5
5. REPAIR PARTS LIST
HVR-M25J/M25U/M25N/M25E/M25P/M25C
5-1-4. REAR PANEL BLOCK
Ref. No. Part No. Description Ref. No. Part No. Description
151 A-1179-542-A JK-309 BOARD, COMPLETE (SERVICE)
152 A-1166-865-A JV-002 BOARD, COMPLETE
*153 3-063-337-01 SWITCH, SLIDE
154 2-676-029-01 HOLDER, FAN
155 2-660-355-01 PANEL, REAR
156 1-961-664-11 HARNESS (AC-249)
157 3-175-037-01 PURSE LOCK
M907 1-787-505-11 MOTOR, FAN
ns: not supplied
#2 2-635-562-31 SCREW (M1.7) (Black)
#32 2-102-498-01 SCREW (2 (G TO)) (ECO) (Silver)
#34 3-077-331-41 +BV3 (3-CR) (Black)
#35 3-975-291-02 SCREW (4X6) (Silver)
#37 3-080-206-31 SCREW, TAPPING, P2 (Black)
#38 7-685-651-79 SCREW, TAPPING, +BV 3X20, TYPE 2, IT-3
(Silver)
HARDWARE LIST
JK-309
JV-002
#32
#34
#34
#2
#34
#37
#34
#35
#38
M907
ns
ns
ns
151
152
153
155
154
157
156

5-6
5. REPAIR PARTS LIST
HVR-M25J/M25U/M25N/M25E/M25P/M25C
Ref. No. Part No. Description Ref. No. Part No. Description
201 A-1166-873-A VD-036 BOARD, COMPLETE (SERVICE)
202 2-679-684-01 SHEET MD
203 3-974-011-01 RUBBER, VIBRATION PROOF
204 1-832-958-11 CABLE, FLEXIBLE FLAT (FRP-001)
205 A-1166-862-A RP-243 BOARD, COMPLETE
206 3-057-667-01 HOLDER, HARNESS
207 A-1166-871-A SH-023 BOARD, COMPLETE
208 1-964-809-11 HARNESS (SC-118)
209 A-1166-872-A CK BLOCK ASSY
210 3-941-343-01 TAPE (A)
5-1-5. CMX BLOCK
211 2-665-055-01 LEVER (4150), DETECTION
212 3-058-376-01 SPRING, COMPRESSION
213 X-3949-980-1 LEVER ASSY, CK
*214 2-698-077-01 SHEET (DEW BARRIER)
0BT1001 1-756-128-11 BATTERY, LITHIUM (SECONDARY)
M906 X-3949-979-1 MOTOR (CK) ASSY
#32 2-102-498-01 SCREW (2 (G TO)) (ECO) (Silver)
#40 7-685-851-04 SCREW +BVTT 2X4 (S) (Silver)
#42 7-628-253-00 SCREW +PS 2X4 (Silver)
HARDWARE LIST
ns: not supplied
DISASSEMBLY
VD-036
RP-243
#32
#32
#42
#32
#40
#32
#32
#32
BT1001
#32
#32
#32
ns
Mechanism Deck Assembly-1
(See page 5-7)
201
202
203
206
207 208
203
204
205
ns
ns
ns
ns
ns
M906
ns
ns
ns
ns
ns
ns
209
211
212
213
210
210
210
214
! : BT1001 (BATTERY, LITHIUM SECONDARY)
Board on the mount position.
(See page 4-35.)
•Refer to page 5-1 for mark 0.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
注意
電池の交換は，正しく行わないと破裂する恐れがあり
ます。電池を交換する場合には必ず同じ型名の電池
又は同等品と交換してください。

5-7
5. REPAIR PARTS LIST
HVR-M25J/M25U/M25N/M25E/M25P/M25C
5-1-6. MECHANISM DECK ASSEMBLY-1
(DRUM ASSEMBLY)
ns: not supplied
Ref. No. Part No. DescriptionRef. No. Part No. Description
701 1-675-561-11 FP-104 FLEXIBLE BOARD
*702 3-057-351-01 GUIDE, MIC BASE
703 3-057-350-02 BASE, MIC
704 3-732-817-11 SCREW (2X4.5), TAPPING
705 3-057-319-05 RETAINER, PENDULUM
706 X-3949-922-1 ARM ASSY, PENDULUM
707 3-057-286-01 SPRING, EXTENSION (BRAKE)
708 3-057-280-01 ARM (S), BRAKE
709 3-057-279-01 BRAKE (T), RATCHET
710 3-057-232-01 SPRING, COMPRESSION (TG)
711 3-057-238-01 RING, TG
712 3-057-237-01 SLEEVE, TG
713 3-057-235-01 ROLLER, TG
714 3-057-234-01 FLANGE, TG UPPER
715 3-057-379-01 GUARD, GUIDE
716 A-7094-608-C SCREW ASSY, DRUM FITTING
717 3-973-171-01 SUPPORT, TAPE
718 3-057-227-01 RETAINER, TAPE
719 3-973-818-01 SPRING, COMPRESSION (TAPE RETAINER)
720 X-3949-915-1 ARM ASSY, PINCH
721 3-057-228-01 CAP, DRUM
723 3-726-829-01 WASHER, STOPPER
724 3-057-353-01 SPRING, MIC BASE
725 3-318-201-91 SCREW (B) (1.4X3), TAPPING
726 3-973-266-11 SCREW (M2X2.2 (MEK)), HEAD
727 3-703-816-74 SCREW (M1.4X4.5)
729 1-770-363-11 CONNECTOR, ELASTIC
CN004 1-770-312-21 CONNECTOR 4P
M901 A-1193-393-A DRUM ASSY (DEH-21D/J-RP)
S004 1-762-351-22 SWITCH, PUSH (1 KEY) (REC PROOF)
M901
ns
ns
S004
701
703
723
724
702
726
705
706
707
707
708
709
715
727 727
729
717
721
716
718
719
720
CN004
714
712
711
713
710
714
712
711
713
710
704
704
725
Mechanism Deck Assembly-
2
(See page 5-8)
Mechanism Deck Assembly-4
(See page 5-10)

5-8
5. REPAIR PARTS LIST
HVR-M25J/M25U/M25N/M25E/M25P/M25C
5-1-7. MECHANISM DECK ASSEMBLY-2
(GEAR, ARM)
751 752
758
752
753
757
753
M902
756
754 755
762 761
784
760
765
763
775
780
781
776
774
775
767
772 769
773
770 777
778
771
775 774
773
775
766
768
772
782
778
776
777
779
759
783
Mechanism Deck Assembly-3
(See page 5-9)
Ref. No. Part No. DescriptionRef. No. Part No. Description
751 A-7096-800-A GEAR (A) ASSY, IDLER
752 3-057-311-01 GEAR (B), IDLER
753 A-7094-599-A REEL (LARGE) BLOCK ASSY
754 3-057-267-01 GEAR, ENCODER
755 3-057-294-01 GEAR, MAIN CAM
756 3-973-140-01 GEAR, SUB CAM
*757 3-057-302-01 SLIDER, SBR
758 3-057-314-02 SLIDER, SUB
759 X-3950-816-2 ARM ASSY, LOADING
760 3-057-221-01 SLIDER, PINCH
*761 3-057-252-01 ARM, SUB SLIDER
762 3-973-159-01 GEAR, JOINT
763 3-057-222-02 HOLDER, MOTOR
765 3-973-266-11 SCREW (M2X2.2 (MEK)), HEAD
766 X-3949-918-1 ARM ASSY, TG2
767 X-3949-919-1 ARM ASSY, TG7
768 3-057-295-01 SPRING, EXTENSION (TG2)
769 3-057-296-02 SPRING, EXTENSION (TG7)
770 X-3949-921-1 BAND (TG7) ASSY
771 X-3949-920-1 BAND (TG2) ASSY
772 3-057-281-01 MAGNET, ET
773 3-057-336-01 HOLDER, MAGNET
774 3-057-344-01 SPRING, COMPRESSION (TG ARM)
775 3-726-829-01 WASHER, STOPPER
776 3-057-232-01 SPRING, COMPRESSION (TG)
777 3-057-238-01 RING, TG
778 3-057-237-01 SLEEVE, TG
779 3-057-235-01 ROLLER, TG
780 3-057-234-01 FLANGE, TG UPPER
781 3-057-337-01 ROLLER, TG7
782 3-063-887-01 FLANGE (2), TG UPPER
783 X-2148-017-1 TC ASSY
784 2-685-919-01 SCREW (M2X13)
M902 X-3946-702-1 MOTOR ASSY, CAM

5-9
5. REPAIR PARTS LIST
HVR-M25J/M25U/M25N/M25E/M25P/M25C
5-1-8. MECHANISM DECK ASSEMBLY-3
(MOTOR, DECK BOARD)
ns : not supplied
801
804
828
827
823
822 831
805 807
825
826
821
808
808
807
818
807
807
807
806
806
M903
Q001
D001
825
Q002
802
803
810
812
814
816
817
817
811
813
815
816
809
809
824
820
819
807
M904
ns
829
Ref. No. Part No. DescriptionRef. No. Part No. Description
801 A-7025-007-A COASTER (T) BLOCK ASSY
802 A-7096-267-A COASTER (S) BLOCK ASSY (R)
*803 3-057-283-02 ARM, MAIN SLIDER
804 X-2022-253-1 CHASSIS ASSY, MECHANICAL
805 X-3949-924-1 STOPPER ASSY, PENDULUM
806 3-947-503-21 SCREW (M1.4)
807 3-732-817-11 SCREW (2X4.5), TAPPING
808 3-973-266-11 SCREW (M2X2.2 (MEK)), HEAD
809 3-973-142-01 STOPPER, COASTER PUNCHING
810 X-3946-690-2 ARM (S) ASSY, GL
811 X-3946-689-2 ARM (T) ASSY, GL
812 3-973-146-02 SPRING (S), GL TORSION
813 3-973-156-02 SPRING (T), GL TORSION
814 3-973-264-01 GEAR (S), GL
815 3-973-138-01 GEAR (T), GL
816 3-727-176-01 WASHER, STOPPER
817 3-973-143-01 WASHER, COASTER STOPPER
818 3-057-339-01 COVER, ENCODER
819 3-057-340-01 COVER, CAPSTAN
820 3-057-282-01 SLIDER, MAIN
821 1-657-785-11 FP-248 FLEXIBLE BOARD (DEW SENSOR)
822 3-057-320-01 BLOCK, REEL LOCK RELEASE
823 3-057-354-01 SPRING, REEL LOCK RELEASE
824 A-1154-723-A MD-76 BOARD, COMPLETE
*825 3-066-170-01 HOLDER (A), SENSOR
*826 3-057-555-01 HOLDER, LED
827 X-3950-199-1 BASE (S) ASSY, REEL (SERVICE)
828 X-3950-200-2 BASE (T) ASSY, REEL (SERVICE)
829 3-057-265-01 RETAINER, REEL BASE
831 3-726-829-01 WASHER, STOPPER
D001 6-500-652-01 DIODE GL453SE0000F (TAPE LED)
M903 8-835-648-13 MOTOR, DC SCD17A/C-NP (CAPSTAN)
M904 X-3949-928-1 MOTOR ASSY, REEL
Q001 6-500-402-01 TRANISTOR PT4850FE000F
(TAPE END SENSOR)
Q002 6-500-402-01 TRANISTOR PT4850FE000F
(TAPE TOP SENSOR)

5-10
5. REPAIR PARTS LIST
HVR-M25J/M25U/M25N/M25E/M25P/M25C
5-1-9. MECHANISM DECK ASSEMBLY-4
(CASSETTE COMPARTMENT)
ns : not supplied
852
M905
ns
ns
ns
852
853
851
854
855
856
ns
ns
857
858
857
Ref. No. Part No. DescriptionRef. No. Part No. Description
851 A-1192-518-A BLOCK ASSY (DOOR TO)
852 3-732-817-11 SCREW (2X4.5), TAPPING
853 3-057-253-01 GEAR, WHEEL
854 3-057-254-01 GEAR (A)
855 3-057-255-01 GEAR (B)
856 A-7094-689-B GEAR (CD) BLOCK ASSY (SERVICE)
857 3-947-503-21 SCREW (M1.4)
858 A-1192-516-A DOOR BLOCK ASSY, FL
M905 X-3949-925-4 MOTOR ASSY, FL

5-34E
HVR-M25J/M25U/M25N/M25E/M25P/M25C
•J MODEL
付属品
•E MODEL
Checking supplied accessories.
•Refer to page 5-1 for mark 0.
Other accessories
2-678-737-11 MANUAL, INSTRUCTION (ENGLISH)
(M25U/M25N/M25E/M25P)
2-678-737-21 MANUAL, INSTRUCTION (FRENCH) (M25U/M25E)
2-678-737-31 MANUAL, INSTRUCTION
(SPANISH, GERMAN, ITALIAN) (M25E)
2-678-737-41 MANUAL, INSTRUCTION (SIMPLIFIED CHINESE) (M25C)
図面
番号 部品コード 部品名
2-678-737-01取扱説明書(日本語)
Remote Commander
(RMT-DS5)
1-477-220-11
Battery Case Lid
(for RMT-DS5)
3-076-233-01
Power Cord
01-551-812-11 (M25U/M25N)
01-782-929-12 (M25P)
01-783-481-42 (M25C)
Size AA Batteries
(not supplied)
Cleaning Cassette
8-883-121-64
EJECT
VTRRMT-DS5
電源ケーブル
01-783-795-81
リモコン
(RMT-DS5)
1-477-220-11
電池ぶた
(RMT-DS5用)
3-076-233-01
単3形乾電池
(供給せず)
クリーニングカセット
8-883-121-64
EJECT
VTRRMT-DS5