Space-Ray PCS75N5 User manual

Form 43343060
Jan 2014
INSTALLATION AND OPERATION INSTRUCTIONS
INFRARED RADIANT POULTRY TUBE HEATER
Sin le and Two Sta e Push Throu h System (Positive Pressure)
Models:
(Hot Rolled Steel)
(Aluminized Steel)
PCS
75
(N5,L5,N7,L7)
PCA
75
(N5,L5,N7,L
7)
PCS
100
(N5,L5,N7,L7)
PCA
100
(N5,L5,N7,L7)
PCS
125
(N5,L5,N7,L7)
PCA
125
(N5,L5,N7,L7)
PCS
150
(N5,L5,N7,L7
PCA
150
(N5,L5,N7,L7)
FOR YOUR S
FOR YOUR SFOR YOUR S
FOR YOUR S
AFETY:
AFETY:AFETY:
AFETY:
Exhaust
fans
MUST
MUSTMUST
MUST
be operatin on an appropriate cycle when heaters are operatin to
avoid a hi h concentration of carbon monoxide. When used without fresh air, this heater may ive off carbon
monoxide, an odorless and poisonous as. CARBON MONOXIDE
CARBON MONOXIDECARBON MONOXIDE
CARBON MONOXIDE POISONING MAY LEAD TO DEATH
POISONING MAY LEAD TO DEATHPOISONING MAY LEAD TO DEATH
POISONING MAY LEAD TO DEATH. Early si ns of
carbon monoxide poisonin resemble the flue with headaches, dizziness and nausea. If you experience these
si ns, GET FRESH AIR IMMEDIATELY!
GET FRESH AIR IMMEDIATELY!GET FRESH AIR IMMEDIATELY!
GET FRESH AIR IMMEDIATELY! Have the heaters serviced as soon as possible and check the ventilation in
the house.
These heaters are desi ned for a ricultural applications and may operate with the use of either Natural Gas or
Liquid Propane (LP) Gas. Check the heater’s nameplate to determine the correct as type before proceedin
with installation.
!
INSTALLER:
This manual is the property of the owner. Please present this manual to the owner when you leave
the job site.
IF YOU SMELL GAS: FOR YOUR SAFETY
FOR YOUR SAFETYFOR YOUR SAFETY
FOR YOUR SAFETY
!
!!
!
DO NOT
DO NOTDO NOT
DO NOT try to li ht any appliance.
!
!!
!DO NOT
DO NOTDO NOT
DO NOT touch any electrical switch; DO NOT
DO NOTDO NOT
DO NOT use any
telephone in your buildin .
!
!!
!IMMEDIATELY
IMMEDIATELYIMMEDIATELY
IMMEDIATELY call your as supplier from a nei hbor's
telephone. Follow the as supplier's instructions. If you
cannot reach your as supplier, call the fire department.
DO NOT
DO NOT DO NOT
DO NOT store or use asoline or other
store or use asoline or other store or use asoline or other
store or use asoline or other
flammable vapors and li
flammable vapors and liflammable vapors and li
flammable vapors and liquids in the vicinity of
quids in the vicinity of quids in the vicinity of
quids in the vicinity of
this or any other appliance.
this or any other appliance.this or any other appliance.
this or any other appliance.
!IMPORTANT:
!IMPORTANT:!IMPORTANT:
!IMPORTANT: SAVE THIS MANUAL FOR FUTURE REFERENCE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.SAVE THIS MANUAL FOR FUTURE REFERENCE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
SPACE
SPACESPACE
SPACE-
--
-RAY
RAYRAY
RAY
Post Office Box 36485 (28236) • 305 Do ett Street (28203) • Charlotte, North Carolina
Phone [phone] • Fax [phone] • www.spaceray.com • email: [e-mail]
OWNER
/
INSTALLER:
For your safety this manual must be carefully and thorou hly read and understood befor
e
installin , operatin or servicin this heater. This heater is intended for use with either Natural Gas or Propane
Gas. It must be installed by a qualified service person or a licensed contractor in accordance with state and local
codes. In the absence of these codes, the installation must conform to the National Fuel Gas Code ANSI Z223.1
(latest edition), also known as NFPA54 or the Natural Gas and Propane Installation Code CSA B149.1 in Canada.
▲WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property dama e,
injury or death. Read the installation, operation and maintenance instructions thorou hly before installin or
servicin this equipment. For assistance or additional information, consult a qualified installer, service a ency or
the as supplier.
INSPECT
INSPECTINSPECT
INSPECT all combustion air openin s into the buildin and, if necessary, clear as they become blocked by litter,
dust, feathers or other matter.

Form 43343060
Jan 2014 -1-
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1.0) Safety ................................................................................................................................................... 2
2.0) Installer Responsibility ...................................................................................................................... 2
3.0) General Information........................................................................................................................... 2
4.0) Minimum Clearances to Combustibles ........................................................................................... 4
5.0) Specifications...................................................................................................................................... 5
6.0) Packin List ......................................................................................................................................... 5
6.1) Accessory Packa es .......................................................................................................................... 8
7.0) Typical Assembly Layouts – Strai ht Confi uration ................................................................... 11
7.1) Typical Assembly Layouts – With Optional U Bend .................................................................... 12
8.0) Dimensions – Strai ht Confi uration ............................................................................................ 13
8.1) Dimensions – With Optional U Bend ............................................................................................. 14
8.2) Heater Assembly / Joinin of Tube Sections ............................................................................... 15
9.0) Typical Suspension Methods .......................................................................................................... 17
10.0) Assembly of Tube Sections ............................................................................................................. 18
10.3) Assembly of Extension Section ...................................................................................................... 19
10.4) Insertin Turbulators ........................................................................................................................ 20
10.5) Addin Body Reflectors ................................................................................................................... 21
10.6) Addin 180º U-Bend (20 ft, 40 ft and 60 ft systems only) ...................................................... 22
10.7) Addin Optional U-Bend Reflector (20 ft, 40 ft and 60 ft systems only) ............................... 22
11.0) Attachin Burner Box Assembly..................................................................................................... 23
11.1) Connectin the TISS System .......................................................................................................... 24
12.0) Gas Connections and Re ulations ................................................................................................. 27
13.0) Instructions for Pressure Test Gau e Connection ....................................................................... 29
14.0) Electrical Connections ..................................................................................................................... 32
14.1) RECOMMENDED THERMOSTAT SENSOR LOCATION .................................................................. 39
15.0) Ventin ............................................................................................................................................... 40
16.0) Air for Combustion ........................................................................................................................... 43
16.1) Air for Combustion -- Horizontal Throu h a Sidewall .................................................................. 43
16.2) Air for Combustion – Throu h Ceilin ........................................................................................... 44
17.0) Li htin and Shutdown Instructions .............................................................................................. 45
18.0) Sequence of Operation .................................................................................................................... 45
19.0) Control Component Location .......................................................................................................... 46
20.0) Cleanin and Annual Maintenance ............................................................................................... 47
21.0) Troubleshootin Guide..................................................................................................................... 48
22.0) Replacin Parts ................................................................................................................................ 51
22.1) Removal of Main Burner and Electrodes ...................................................................................... 51
22.2) Removin Gas Valve and Manifold Assembly ............................................................................. 52
22.3) Air Switch Pressure Check .............................................................................................................. 52
22.4) I nition System Checks ................................................................................................................... 53
23.0) Installation Data ............................................................................................................................... 54
24.0) Replacement Parts Guide ............................................................................................................... 55
25.0) Warnin s Card .................................................................................................................................. 59
This heater complies with ANSI Z83.20 (current standard) and CSA 2.34. Copies of the National Fuel Gas Code (ANSI
Z223.1-latest edition) are available from the CSA at 8501 East Pleasant Valley Road, Cleveland, Ohio 44131 or 55 Scarsdale
Road, Don Mills, Ontario M3B 2R3. All NFPA codes are available from the National Fire Protection Association, Batterymarch
Park, Quincy, Massachusetts 02269.

Form 43343060
-2- Jan 2014
1.0) SAFETY
This heater is a self-contained infrared radiant tube heater desi ned for use in poultry applications. Safety
information required durin installation and operation of this heater is provided in this manual and the labels on
the product. The installation, service and maintenance of this heater must be performed by a contractor
qualified in the installation and service of as fired heatin equipment.
All personnel in contact with the heater must read and understand all safety information, instructions and labels
before operation. The followin symbols will be used in this manual to indicate important safety information.
Warnin
WarninWarnin
Warnin
instructions must be followed to prevent or avoid hazards which
may cause serious injury, property dama e or death.
Caution
CautionCaution
Caution instructions must be followed
to prevent incorrect operation or
installation of
the heater which may cause minor injury or property
dama e.
2.0) INSTALLER RESPONSIBILITY
The installer is responsible for the followin :
•
••
•The heater and ventin , as well as electrical and as supplies must be installed in accordance with these
installation instructions and any applicable codes and re ulations.
•
••
•Every heater shall be located with respect to buildin construction and other equipment so as to permit
access to the heater.
•
••
•Each installer must follow the clearances to combustible materials for the heaters.
•
••
•Install the heater so that the supports and han ers are correctly spaced in accordance with these
instructions. The heater must be supported by materials havin a workin load limit of at least 115lbs.
•
••
•Ensure that the tube inte rity safety system TISS™ supplied is installed in accordance with these instructions
and that the tension is correct.
•
••
•Supply the owner with a copy of these Installation and Operation Instructions.
•
••
•Where unvented heaters are used, ravity or mechanical means shall be provided to supply and exhaust at
least 4 CFM per 1,000 Btu/hr input of installed heaters.
•
••
•Never use the heater as a support for a ladder or other access equipment. Do not han anythin from the
heater.
•
••
•Supply all installation materials necessary that are not included with the heater.
•
••
•Check the nameplate to make sure that the burner is correct for the as type in the buildin and the
installation altitude.
3.0) GENERAL INFORMATION
This heater is a self-contained infrared radiant tube heater desi ned for use in poultry houses where flammable
ases or vapors are not enerally present.
For indoor installation only. Not for use in residential dwellin s.
For indoor installation only. Not for use in residential dwellin s.For indoor installation only. Not for use in residential dwellin s.
For indoor installation only. Not for use in residential dwellin s.
INSTALLATION REQUIREMENTS
INSTALLATION REQUIREMENTSINSTALLATION REQUIREMENTS
INSTALLATION REQUIREMENTS
Installation of this heater must be in accordance with all applicable codes shown in the instructions and/or the
local codes and authorities havin jurisdiction. In the absence of local codes, the heater must be installed in
accordance to the National Fuel Gas Code ANSI Z223.1/NFPA54 in the U.S. or the Natural Gas and Propane
Installation Code CSA B149.1 in Canada. Heaters shall be installed by a licensed contractor or licensed installer.
Clearances to combustibles as outlined in the manual should always be observed. In areas used for stora e of
combustible materials where they may be stacked below the heater, NFPA54 requires that the installer must
post si ns that will “specify the maximum permissible stackin hei ht to maintain the required clearances from
the heater to combustibles.”
Inspect all openin s re ularly and clean as necessary. This is necessary because litter, dust feathers and other
matter can become airborne and clo openin s and adversely affect heater operation and performance.
Every heater shall be located with respect to buildin construction and other equipment so as to permit access
to the heater. Each installer shall use quality installation practices when locatin the heater and must ive
consideration to service accessibility.

Form 43343060
Jan 2014 -3-
This heater is used in VENTED or UNVENTED
VENTED or UNVENTEDVENTED or UNVENTED
VENTED or UNVENTED mode. The term Unvented actually means Indirect Vented. While
the products of combustion are expelled into the buildin , national codes require ventilation in the buildin to
dilute these products of combustion. This ventilation must be provided by ravity or mechanical means.
Ventilation requirements are addressed further in these instructions.
Althou h these heaters may be used in many applications other than space heatin (e. ., process heatin ),
Space-Ray will not reco nize the warranty for any use other than space heatin .
This heater is not an explosion proof heater.
This heater is not an explosion proof heater.This heater is not an explosion proof heater.
This heater is not an explosion proof heater. Where the possibility of exposure to volatile and low flash point
materials exists, it could result in property dama e or death. This heater must not be installed in a spray booth
where the heater can operate durin the sprayin process. Consult your local fire marshal or insurance company.
Strai ht Confi uration
Strai ht Confi urationStrai ht Confi uration
Strai ht Confi uration Only:
Only:Only:
Only: Since strai ht tube heaters are always hotter at the control end than at the flue
Since strai ht tube heaters are always hotter at the control end than at the flue Since strai ht tube heaters are always hotter at the control end than at the flue
Since strai ht tube heaters are always hotter at the control end than at the flue
terminal end, always observe the minimum recomme
terminal end, always observe the minimum recommeterminal end, always observe the minimum recomme
terminal end, always observe the minimum recommended mountin hei hts shown on the specification sheets
nded mountin hei hts shown on the specification sheetsnded mountin hei hts shown on the specification sheets
nded mountin hei hts shown on the specification sheets
and in Section 5.0) of this manual. Use U-tube confi uration instead of strai ht tubes for spot or area heatin
(e. ., where a sin le heater is utilized for space heatin ).
WARM
HOT WARM
WARM
WARM
HOT
Hi h Altitude:
Hi h Altitude:Hi h Altitude:
Hi h Altitude:
Appliances are supplied as standard for altitudes of O to 2,000 feet (0-610 m). Hi h-altitude ratin s are obtained
by a chan e in the orifice size. When ordered for hi h altitude installations, burners are supplied by the factory
ready for hi h altitude installation. Check the nameplate for altitude before proceedin with the installation. In
Canada the adjustment for altitude is made in accordance with Standard CGA 2.17, Gas-Fired Appliances for Use
at Hi h Altitudes.

Form 43343060
-4- Jan 2014
4.0) MINIMUM CLEARANCES TO COMBUSTIBLES
Failure to do so may result in death, serious injury or
property damage.
Combustible material must be located outside the
clearance dimensions listed.
Install the warnin s card (ordered separately) and complete the blank spaces usin the clearances from
combustibles table below. See Section 25 for a printed copy of the warnin s card.
Minimum clearances to combustibles shall be measured from the outer surfaces as shown in the followin
dia ram:
End End
Ceiling
Below
Front
Rear
45° Angle (Maximum)
* Ceiling
Below
Side Side
Horizontal
MINIMUM CLEARANCES TO COMBUSTIBLES
MINIMUM CLEARANCES TO COMBUSTIBLESMINIMUM CLEARANCES TO COMBUSTIBLES
MINIMUM CLEARANCES TO COMBUSTIBLES
Model No.
Model No.Model No.
Model No.
Mounted Horizontally
Mounted HorizontallyMounted Horizontally
Mounted Horizontally
An le Mounted at
An le Mounted at An le Mounted at
An le Mounted at
45º
45º45º
45º
Sides
SidesSides
Sides Ceilin *
Ceilin *Ceilin *
Ceilin * Below
BelowBelow
Below Ends
EndsEnds
Ends 45º Front
45º Front45º Front
45º Front 45º Rear
45º Rear45º Rear
45º Rear
PCS/PCA
75
22
”
6”
60”
15
”
52
”
12”
PCS/PCA 100 28” 6” 70” ** 15” 58” 12”
PCS/PCA 125 28” 6” 76” ** 20” 66” 12”
PCS/PCA
150
34
”
6”
81
” **
20
”
70
”
12
”
* When used indirect vented, minimum clearance for CEILING must be: 12” for PCS/PCA 75 and 18” for
PCS/PCA 100-150. If optional corner and u-bend reflectors are not used, the clearance must be 18”.
** Maximum clearance below reduces by 50% once you are 25ft. downstream from the burner box.
▲WARNING:
▲WARNING:▲WARNING:
▲WARNING: Certain materials or objects, when stored under the heater, will be subjected to radiant heat and
Certain materials or objects, when stored under the heater, will be subjected to radiant heat and Certain materials or objects, when stored under the heater, will be subjected to radiant heat and
Certain materials or objects, when stored under the heater, will be subjected to radiant heat and
could be seriously dama ed. Observe the Minimum Clearances to Combustibles listed in the manual and on the
could be seriously dama ed. Observe the Minimum Clearances to Combustibles listed in the manual and on the could be seriously dama ed. Observe the Minimum Clearances to Combustibles listed in the manual and on the
could be seriously dama ed. Observe the Minimum Clearances to Combustibles listed in the manual and on the
heater at all times.
heater at all times.heater at all times.
heater at all times.
NOTE:
NOTE:NOTE:
NOTE:
1.
1. 1.
1. The clear
The clearThe clear
The clearances specified above must be maintained to combustibles and other materials that may be
ances specified above must be maintained to combustibles and other materials that may be ances specified above must be maintained to combustibles and other materials that may be
ances specified above must be maintained to combustibles and other materials that may be
dama ed by temperatures 90ºF above ambient temperature. Clearances to combustibles are posted on the
dama ed by temperatures 90ºF above ambient temperature. Clearances to combustibles are posted on the dama ed by temperatures 90ºF above ambient temperature. Clearances to combustibles are posted on the
dama ed by temperatures 90ºF above ambient temperature. Clearances to combustibles are posted on the
burner
burnerburner
burner box. In areas used for stora e of combustible materials w
box. In areas used for stora e of combustible materials wbox. In areas used for stora e of combustible materials w
box. In areas used for stora e of combustible materials where they may be stacked below the heater,
here they may be stacked below the heater, here they may be stacked below the heater,
here they may be stacked below the heater,
NFPA54 requires that the installer must post si ns that will “specify the maximum permissible stackin hei ht
NFPA54 requires that the installer must post si ns that will “specify the maximum permissible stackin hei ht NFPA54 requires that the installer must post si ns that will “specify the maximum permissible stackin hei ht
NFPA54 requires that the installer must post si ns that will “specify the maximum permissible stackin hei ht
to maintain the required clearances from the heater to combustibles.” Space
to maintain the required clearances from the heater to combustibles.” Spaceto maintain the required clearances from the heater to combustibles.” Space
to maintain the required clearances from the heater to combustibles.” Space-
--
-Ray recommends postin the
Ray recommends postin theRay recommends postin the
Ray recommends postin these
se se
se
si ns adjacent to the heater thermostat or other suitable location that will provide enhanced visibility.
si ns adjacent to the heater thermostat or other suitable location that will provide enhanced visibility.si ns adjacent to the heater thermostat or other suitable location that will provide enhanced visibility.
si ns adjacent to the heater thermostat or other suitable location that will provide enhanced visibility.
2.
2. 2.
2. The stated clearance to combustibles represents a surface temperature of 90 ºF (32 ºC) above room
The stated clearance to combustibles represents a surface temperature of 90 ºF (32 ºC) above room The stated clearance to combustibles represents a surface temperature of 90 ºF (32 ºC) above room
The stated clearance to combustibles represents a surface temperature of 90 ºF (32 ºC) above room
temperature. Buildin materials with a low hea
temperature. Buildin materials with a low heatemperature. Buildin materials with a low hea
temperature. Buildin materials with a low heat tolerance (such as plastics, vinyle sidin , canvas, tri
t tolerance (such as plastics, vinyle sidin , canvas, trit tolerance (such as plastics, vinyle sidin , canvas, tri
t tolerance (such as plastics, vinyle sidin , canvas, tri-
--
-ply, etc.)
ply, etc.) ply, etc.)
ply, etc.)
may be subject to de radation at lower temperatures. It is the installer’s responsibility to assure that adjacent
may be subject to de radation at lower temperatures. It is the installer’s responsibility to assure that adjacent may be subject to de radation at lower temperatures. It is the installer’s responsibility to assure that adjacent
may be subject to de radation at lower temperatures. It is the installer’s responsibility to assure that adjacent
materials are protected from de radation.
materials are protected from de radation.materials are protected from de radation.
materials are protected from de radation.

Form 43343060
Jan 2014 -5-
5.0) SPECIFICATIONS
Model No.
Model No.Model No.
Model No.
Btu/h
Btu/hBtu/h
Btu/hr
rr
r
Hi h
Hi hHi h
Hi h
Input
InputInput
Input
(2
(2(2
(2
-
--
-
sta e)
sta e)sta e)
sta e)
Btu/hr
Btu/hrBtu/hr
Btu/hr
Low
LowLow
Low
Input
InputInput
Input
Air Plate
Air PlateAir Plate
Air Plate
Part #
Part #Part #
Part #
Orifice Size
Orifice SizeOrifice Size
Orifice Size
Minimum *
Minimum *Minimum *
Minimum *
Mountin Hei ht
Mountin Hei htMountin Hei ht
Mountin Hei ht
Turbulator
Turbulator Turbulator
Turbulator
Qty.
Qty.Qty.
Qty. Natural Gas
Natural GasNatural Gas
Natural Gas Propane Gas
Propane GasPropane Gas
Propane Gas
@
@@
@
Horizontal
HorizontalHorizontal
Horizontal
@
@@
@
45º An le
45º An le45º An le
45º An le
PCS/PCA
75
75,000
50,000
44140063
#21
(0.159)
2.5mm
(0.098)
8
ft.
8
ft.
5
PCS/PCA 100 100,000 65,000 44140065 #12 (0.189) #32 (0.116) 8 ft. 8 ft. 3
PCS/PCA 125 125,000 80,000 44140066 #4 (0.209) #30 (0.129) 9 ft. 9 ft. 6
PCS/PCA 150 150,000 100,000 44140067 “A” (0.234) #27 (0.144) 9 ft. 9 ft. 4
* MOUNT HEATERS AS HIGH AS POSSIBLE. Minimums are shown as a uideline for human comfort and uniform
ener y distribution for complete buildin heatin applications. Consult your Space-Ray representative for the
particulars of your installation requirements.
Type
TypeType
Type
Gas
GasGas
Gas
Gas Pipe
Gas PipeGas Pipe
Gas Pipe
Connection
Connection Connection
Connection
Tube
TubeTube
Tube
Diamet
DiametDiamet
Diameter
erer
er
Flue
FlueFlue
Flue
Connection
ConnectionConnection
Connection1
11
1
Fresh Air
Fresh Air Fresh Air
Fresh Air
Connection
ConnectionConnection
Connection1
11
1
Electrical
ElectricalElectrical
Electrical
Supply
SupplySupply
Supply
Current
CurrentCurrent
Current
Ratin
RatinRatin
Ratin
Natural
or Propane
½” MPT
(Male) 4” 4” Round 4” Round
120 Volt,
60Hz,
1 Phase 1.74 Amp
1 See Section 15.0) for vent sizes when multiple heaters are connected into a common vent
Module Electrical Ratin :
Module Electrical Ratin :Module Electrical Ratin :
Module Electrical Ratin : I nition System (direct spark):
I nition System (direct spark):I nition System (direct spark):
I nition System (direct spark):
Input Power
-
Control: 18
-
30 VAC 50/60 Hz (class 2
transformer)
Input Power-Line: 120 VAC (L1, IND contacts only)
Gas Valve Ratin : 2.0 A @ 24 VAC (max.)
Combustion Blower Ratin : 3.0 FLA @ 120 VAC
0.0233 H.P. Motor
Flame Sensitivity: 0.7 microamps minimum
15 second trial for i nition period
15 second pre-pur e period
60 second inter-pur e period
30 second post-pur e period
3 tries for i nition (separate flame sensor).
6.0) PACKING LIST
A.
A.A.
A. PCS/PCA
PCS/PCAPCS/PCA
PCS/PCA Burner Packa e
Burner Packa eBurner Packa e
Burner Packa e
Part Description
Part DescriptionPart Description
Part Description
QTY
QTYQTY
QTY
Burner Box Assembly (Refer to the followin chart for Packa e Part Numbers)
..........................
1
4”ID x 4”L Flue Adapter Collar (#30504500)
................................
................................
..................
1
Fastene
r Kit
–
Burner Box Attachment/Flue Adapter Collar (#42907040)
................................
..
1
Containin :
#10 x 1/2” Self
-
Drillin Screws (#02189020)
................................
....................
2
¼
-
20 Locknuts (#02167010)
................................
................................
..............
3
Tube Flan e Gasket
(#42921000)
................................
................................
...........
1
Turbulator 24” Lon (#44152240) *See chart above for
required quantities.
..............................
*
Installation & Operation Instructions
................................
................................
................................
....
1
Turnbuckle
(#30545040)
................................
................................
................................
.........................
1
Gas connector 5/8” OD x 36”
(#30302360)
................................
................................
........................
1
End Reflector Packa e (#43341000) ................................................................................................... 1

Form 43343060
-6- Jan 2014
BURNER PACKAGE NUMB
BURNER PACKAGE NUMBBURNER PACKAGE NUMB
BURNER PACKAGE NUMBERS
ERSERS
ERS
1
11
1-
--
-STAGE CONTROLS
STAGE CONTROLS STAGE CONTROLS
STAGE CONTROLS 2
22
2-
--
-STAGE CONTROLS
STAGE CONTROLS STAGE CONTROLS
STAGE CONTROLS
MODEL NO.
MODEL NO.MODEL NO.
MODEL NO. PART NO.
PART NO.PART NO.
PART NO. GAS TYPE
GAS TYPEGAS TYPE
GAS TYPE MODEL NO.
MODEL NO.MODEL NO.
MODEL NO. PART NO.
PART NO.PART NO.
PART NO. GAS TYPE
GAS TYPEGAS TYPE
GAS TYPE
PCS/A 75
-
N5
44165010
NATURAL
PCS/A 75/50
-
N7
441655
10
NATURAL
PCS/A 100
-
N5
44165030
NATURAL
PCS/A 100/65
-
N7
441655
30
NATURAL
PCS/A 125
-
N5
44165050
NATURAL
PCS/A 125/80
-
N7
441655
50
NATURAL
PCS/A 150
-
N5
4
4165070
NATURAL
PCS/A 150/100
-
N7
441655
70
NATURAL
PCS/A 75
-
L5
44165020
PROPANE
PCS/A 75/50
-
L7
441655
20
PROPANE
PCS/A 100
-
L5
44165040
PROPANE
PCS/A 100/65
-
L7
441655
40
PROPANE
PCS/A 125
-
L5
44165060
PROPANE
PCS/A 125/80
-
L7
441655
60
PROPANE
PCS/A 150
-
L
5
44165080
PROPANE
PCS/A 150/100
-
L7
441655
80
PROPANE
COMPLETE MODEL SYSTEM
-
--
- Includes
Includes Includes
Includes Burner Box
Burner BoxBurner Box
Burner Box and Body Packa
and Body Packaand Body Packa
and Body Packa e
ee
e -
--
-
MODEL
MODELMODEL
MODEL GAS TYPE
GAS TYPEGAS TYPE
GAS TYPE SYSTEM LENGTH
SYSTEM LENGTHSYSTEM LENGTH
SYSTEM LENGTH TUBE MATERIAL*
TUBE MATERIAL*TUBE MATERIAL*
TUBE MATERIAL*
PCS
PCSPCS
PCS
Series
SeriesSeries
Series
PCS75
-
20
-
L5
PCS75-20-N5
Propane
Natural
20 ft.
20 ft.
Hot Rolled Steel
Hot Rolled Steel
PCS75
-
30
-
L5
PCS75-30-N5
Propane
Natural
30 ft.
30 ft.
Hot Rolled Steel
Hot Rolled Steel
PCS100
-
30
-
L5
PCS100-30-N5
Propane
Natural
30 ft.
30 ft.
Hot Rolled Steel
Hot Rolled Steel
PCS100
-
40
-
L5
PCS100-40-N5
Propane
Natural
40 ft.
40 ft.
Hot Rolle
d Steel
Hot Rolled Steel
PCS125
-
30
-
L5
PCS125-30-N5
Propane
Natural
30 ft.
30 ft.
Hot Rolled Steel
Hot Rolled Steel
PCS125
-
40
-
L5
PCS125-40-N5
Propane
Natural
40 ft.
40 ft.
Hot Rolled Steel
Hot Rolled Steel
PCS125
-
50
-
L5
PCS125-50-N5
Propane
Natural
50
ft.
50 ft.
Hot Rolled Steel
Hot Rolled Steel
PCS150
-
40
-
L5
PCS150-40-N5
Propane
Natural
40 ft.
40 ft.
Hot Rolled Steel
Hot Rolled Steel
PCS150
-
50
-
L5
PCS150-50-N5
Propane
Natural
50 ft.
50 ft.
Hot Rolled Steel
Hot Rolled Steel
PCS150
-
60
-
L5
PCS150-60-N5
Propane
Natural
60 ft.
60 ft.
Hot Rolled Steel
Hot Rolled Steel
PC
PCPC
PCA
A A
A
Series
SeriesSeries
Series
PCA75
-
20
-
L5
PCA75-20-N5
Propane
Natural
20 ft.
20 ft.
Aluminized
Steel
Aluminized Steel
PCA75
-
30
-
L5
PCA75-30-N5
Propane
Natural
30 ft.
30 ft.
Aluminized Steel
Aluminized Steel
PCA100
-
30
-
L5
PCA100-30-N5
Propane
Natural
30 ft.
30 ft.
Aluminized Steel
Aluminized Steel
PCA100
-
40
-
L5
PCA100-40-N5
Propane
Natural
40 ft.
40 ft.
Aluminized Steel
Aluminized Steel
PCA125
-
30
-
L5
PCA125-30-N5
Propane
Natural
30 ft.
30 ft.
Aluminized Stee
l
Aluminized Steel
PCA125
-
40
-
L5
PCA125-40-N5
Propane
Natural
40 ft.
40 ft.
Aluminized Steel
Aluminized Steel
PCA125
-
50
-
L5
PCA125-50-N5
Propane
Natural
50 ft.
50 ft.
Aluminized Steel
Aluminized Steel
PCA150
-
40
-
L5
PCA150-40-N5
Propane
Natural
40 ft.
40 ft.
Aluminized Steel
Aluminized Steel
PCA150
-
50
-
L5
PCA150-50-N5
Propane
Natural
50 ft.
50 ft.
Aluminized Steel
Aluminized Steel
PCA150
-
60
-
L5
PCA150-60-N5
Propane
Natural
60 ft.
60 ft.
Aluminized Steel
Aluminized Steel
* The first 10 ft. tube section used for Burner Box mountin is Aluminized Steel on ALL len th systems.

Form 43343060
Jan 2014 -7-
STANDARD ACCESSORIES
Part #
Part #Part #
Part # Description
DescriptionDescription
Description
30285000 Manual Cut Off Valve – CSA listed ball valve ½” (packa ed with control unit)
30302360 Gas connector, 5/8” OD x 36” (#30302360)
44129500 Kit, Fresh Air Intake – Ceilin
44129510 Kit, Fresh Air Intake – Sidewall (includes 4” vent cap)
43341000 Kit, Reflector End Panels (packa ed with control unit)
42924000 4” Exhaust Hood (for use on heater UNVENTED
UNVENTEDUNVENTED
UNVENTED)
41000020 4” Vent Cap (for use on heater VENTED
VENTEDVENTED
VENTED)
B.
B.B.
B. P
PP
PCS
CSCS
CS (Hot Rolled Steel System)
(Hot Rolled Steel System) (Hot Rolled Steel System)
(Hot Rolled Steel System) Body Packa e Descriptions
Body Packa e DescriptionsBody Packa e Descriptions
Body Packa e Descriptions
(Package Part Number is indicated on the outside of each corresponding carton.)
System
SystemSystem
Systems
ss
s
2
22
2
0Ft.
0Ft. 0Ft.
0Ft.
System
SystemSystem
System
3
33
3
0Ft.
0Ft. 0Ft.
0Ft.
System
SystemSystem
System
4
44
4
0Ft.
0Ft. 0Ft.
0Ft.
System
SystemSystem
System
5
55
5
0Ft.
0Ft. 0Ft.
0Ft.
System
SystemSystem
System
P
PP
PCS Body Packa es
CS Body Packa es CS Body Packa es
CS Body Packa es –
––
– Aluminized
AluminizedAluminized
Aluminized/Hot Rolle
/Hot Rolle/Hot Rolle
/Hot Rolled
dd
d
20 Ft. pk
20 Ft. pk20 Ft. pk
20 Ft. pk
44055201
4405520144055201
44055201
30 Ft. pk
30 Ft. pk30 Ft. pk
30 Ft. pk
44055301
4405530144055301
44055301
40 Ft. pk
40 Ft. pk 40 Ft. pk
40 Ft. pk
440
440440
44055401
5540155401
55401
50 Ft. pk
50 Ft. pk50 Ft. pk
50 Ft. pk
440
440440
44055501
5550155501
55501
Part #
Part #Part #
Part # Each Body Packa e Includes:
Each Body Packa e Includes:Each Body Packa e Includes:
Each Body Packa e Includes: Qty.
Qty.Qty.
Qty. Qty.
Qty.Qty.
Qty. Qty.
Qty.Qty.
Qty. Qty.
Qty.Qty.
Qty.
42912
1
80
10 Ft. Tube with
12
Hole Flan e (Aluminized
)
1
1
1
1
41932101
10 Ft. Tube less Flan es (Hot Rolled)
1
2
3
4
43319100
Reflector, 9’ 11½”
2
3
4
5
30462980
Tube Couplin
1
2
3
4
43318000
Tube Han er/Support Bracket, 13”
2
3
4
5
43980010
Wire Han er
2
3
4
5
Body Fastener Kit (included in body packa es)
Body Fastener Kit (included in body packa es)Body Fastener Kit (included in body packa es)
Body Fastener Kit (included in body packa es) 42907190
4290719042907190
42907190 42907200
4290720042907200
42907200 42907210
4290721042907210
42907210 42907220
4290722042907220
42907220
42873000
U
-
Bolt
2
3
4
5
02127110
Hex Nut, 5/16
-
18
5
6
8
10
02189020
HWHSM Screw, #10
-
16 x ½” TEKS
8
10
14
18
System
SystemSystem
System
s
ss
s
60Ft. System
60Ft. System60Ft. System
60Ft. System
P
PP
PCS Body Packa es
CS Body Packa es CS Body Packa es
CS Body Packa es –
––
– Aluminized
AluminizedAluminized
Aluminized /Hot Rolled
/Hot Rolled/Hot Rolled
/Hot Rolled
40 Ft. Pk
40 Ft. Pk40 Ft. Pk
40 Ft. Pk
44
4444
44055401
055401055401
055401
20 Ft. Pk
20 Ft. Pk20 Ft. Pk
20 Ft. Pk
44
4444
44055203
055203055203
055203
Part #
Part #Part #
Part # Each Body Packa e Includes:
Each Body Packa e Includes:Each Body Packa e Includes:
Each Body Packa e Includes: Qty.
Qty.Qty.
Qty. Qty.
Qty.Qty.
Qty.
42912
1
80
10 Ft. Tube with
12
Hole Flan e (
Aluminized
)
1
-
41932101
10 Ft. Tube less Flan es (Hot Rolled)
3
2
43319100
Reflector, 9’ 11½”
4
2
30462980
Tube Couplin
3
2
43318000
Tube Han er/Support Bracket, 13”
4
2
43980010
Wire Han er
4
2
Body Fastener Kit
Body Fastener Kit Body Fastener Kit
Body Fastener Kit (included in body packa es)
(included in body packa es)(included in body packa es)
(included in body packa es) 42907210
4290721042907210
42907210 42907190
4290719042907190
42907190
42873000 U-Bolt 4 2
02127110 Hex Nut, 5/16-18 8 5
02189020
HWHSM Screw, #10
-
16 x ½” TEKS
14
8

Form 43343060
-8- Jan 2014
C.
C.C.
C. P
PP
PCA
CACA
CA (Aluminized Steel System)
(Aluminized Steel System) (Aluminized Steel System)
(Aluminized Steel System) Body Packa e Descriptions
Body Packa e DescriptionsBody Packa e Descriptions
Body Packa e Descriptions
(Package Part Number is indicated on the outside of each corresponding carton.)
System
SystemSystem
Systems
ss
s
2
22
2
0Ft.
0Ft. 0Ft.
0Ft.
System
SystemSystem
System
3
33
3
0Ft.
0Ft. 0Ft.
0Ft.
System
SystemSystem
System
4
44
4
0Ft.
0Ft. 0Ft.
0Ft.
System
SystemSystem
System
5
55
5
0Ft.
0Ft. 0Ft.
0Ft.
System
SystemSystem
System
P
PP
PC
CC
CA
AA
A Body Packa es
Body Packa es Body Packa es
Body Packa es –
––
–Aluminized
AluminizedAluminized
Aluminized
20 Ft. pk
20 Ft. pk20 Ft. pk
20 Ft. pk
44
4444
44055200
055200055200
055200
30 Ft. pk
30 Ft. pk30 Ft. pk
30 Ft. pk
440
440440
44055300
5530055300
55300
40 Ft. pk
40 Ft. pk 40 Ft. pk
40 Ft. pk
440
440440
44055400
5540055400
55400
50 Ft. pk
50 Ft. pk50 Ft. pk
50 Ft. pk
440
440440
44055500
5550055500
55500
Part #
Part #Part #
Part # Each Body Packa e Includes:
Each Body Packa e Includes:Each Body Packa e Includes:
Each Body Packa e Includes: Qty.
Qty.Qty.
Qty. Qty.
Qty.Qty.
Qty. Qt
QtQt
Qty.
y.y.
y. Qty.
Qty.Qty.
Qty.
42912
1
80
10 Ft. Tube with
12
Hole Flan e (
Aluminized
)
1
1
1
1
4193210
0
10 Ft. Tube less Flan es (
Aluminized
)
1
2
3
4
43319100
Reflector, 9’ 11½”
2
3
4
5
30462980
Tube Couplin
1
2
3
4
43318000
Tube Han er/Support Bracket, 13”
2
3
4
5
43980010
Wire Han er
2
3
4
5
Body Fastener Kit (included in body packa es)
Body Fastener Kit (included in body packa es)Body Fastener Kit (included in body packa es)
Body Fastener Kit (included in body packa es) 42907190
4290719042907190
42907190 42907200
4290720042907200
42907200 42907210
4290721042907210
42907210 42907220
4290722042907220
42907220
42873000
U
-
Bolt
2
3
4
5
02127110
Hex Nut, 5/16
-
18
5
6
8
10
02189020
HWHSM Screw, #10
-
16 x ½” TEKS
8
10
14
18
System
SystemSystem
System
s
ss
s
60Ft. System
60Ft. System60Ft. System
60Ft. System
P
PP
PC
CC
CA
AA
A Body Packa
Body PackaBody Packa
Body Packa es
es es
es –
––
–Aluminized
AluminizedAluminized
Aluminized
40 Ft. Pk
40 Ft. Pk40 Ft. Pk
40 Ft. Pk
44
4444
44055400
055400055400
055400
20 Ft. Pk
20 Ft. Pk20 Ft. Pk
20 Ft. Pk
440
440440
44055202
5520255202
55202
Part #
Part #Part #
Part # Each Body Packa e Includes:
Each Body Packa e Includes:Each Body Packa e Includes:
Each Body Packa e Includes: Qty.
Qty.Qty.
Qty. Qty.
Qty.Qty.
Qty.
42912
1
80
10 Ft. Tube with
12
Hole Flan e (
Aluminized
)
1
-
4193210
0
10 Ft. Tube less Flan es (
Aluminized
)
3
2
43319100
Reflector, 9’ 11½”
4
2
3046298
0
Tube Couplin
3
2
43318000
Tube Han er/Support Bracket, 13”
4
2
43980010
Wire Han er
4
2
Body Fastener Kit (included in body packa es)
Body Fastener Kit (included in body packa es)Body Fastener Kit (included in body packa es)
Body Fastener Kit (included in body packa es) 42907210
4290721042907210
42907210 42907190
4290719042907190
42907190
42873000 U-Bolt 4 2
02127110 Hex Nut, 5/16-18 8 5
02189020
HWHSM Screw, #10
-
16 x ½” TEKS
14
8
6.1) ACCESSORY PACKAGES
A.
A.A.
A.
End Reflector Accessory Packa e, Part #43341010
End Reflector Accessory Packa e, Part #43341010End Reflector Accessory Packa e, Part #43341010
End Reflector Accessory Packa e, Part #43341010
(1 pkg. per Straight Configuration Series or pkgs. Per U
Configuration Series)
Contains:
End Reflector, #43320000……QTY–2
Speed Clips, #02266010……QTY–8
6
(15cm)
12
(30cm)
END REFLECTOR
B.
B.B.
B.
U
UU
U
-
--
-
Bend Packa e, Part #43208
Bend Packa e, Part #43208Bend Packa e, Part #43208
Bend Packa e, Part #43208
020
020020
020
(Option for U Configuration Series Only)
Contains:
U-Bend, #42913020……QTY–1
#10-16 x ½ Self-Drillin Screws, #02189020……QTY–2
Tube Couplin , #30462980……QTY–1
31” Tube Support/Han er Bracket, #43318500……QTY–1
18
(46cm)

Form 43343060
Jan 2014 -9-
C.
C.C.
C.
U
UU
U
-
--
-
Bend Reflector Packa e, Part #4348
Bend Reflector Packa e, Part #4348Bend Reflector Packa e, Part #4348
Bend Reflector Packa e, Part #4348
8000
80008000
8000
(Option for U Configuration Series Only)
Contains:
U-Bend Reflector, #43490000……QTY–1
U-Bend End Reflector, #43490050……QTY–1
Speed Clips, #02266010……QTY–11
#10-16 x ½ Self-Drillin Screws, #02189020……QTY–4
Installation Form, #43489000……QTY-1
30 3/4 (78cm)
Length = 24 (61cm)
D.
D.D.
D.
31” Han er/Tube Support, Part #43318500
31” Han er/Tube Support, Part #4331850031” Han er/Tube Support, Part #43318500
31” Han er/Tube Support, Part #43318500
(Option for Angle Mounting of U Configuration Series)
18
(46cm)
Tube Centers
31
(79cm)
E.
E.E.
E.
Exhaust Hood Packa e, Part #42924000
Exhaust Hood Packa e, Part #42924000Exhaust Hood Packa e, Part #42924000
Exhaust Hood Packa e, Part #42924000
Contains:
Exhaust Hood Assembly, #42925540……QTY–1
#8-18 x ½ Self-Drillin Screws, #02189030……QTY–2
4 (10cm)
7 1/2
(19cm)
3 3/4 (10cm)
3 1/2 (9cm)
6
(15cm)
Bird
Screen
Side View Front View
F.
F.F.
F.
Fr
FrFr
Fr
esh Air Inlet (Throu h Ceilin )
esh Air Inlet (Throu h Ceilin )esh Air Inlet (Throu h Ceilin )
esh Air Inlet (Throu h Ceilin )
Packa e, Part
Packa e, Part Packa e, Part
Packa e, Part
#4
#4#4
#44129500
41295004129500
4129500
Contains:
a) 4” Air Intake Assembly, #44129000……QTY–1
b) 4” x 2 Ft. Flexible Hose, #30675020 QTY-1
c) 4” Sprin Tension Clamp, #30676040 QTY-2
d) #12 x ¾” Sheet Metal Screws, #02240010……QTY–4
A
B
C

Form 43343060
-10- Jan 2014
G.
G.G.
G.
Fresh Air Inlet (Throu h Sidewall)
Fresh Air Inlet (Throu h Sidewall) Fresh Air Inlet (Throu h Sidewall)
Fresh Air Inlet (Throu h Sidewall)
Packa e, Part
Packa e, Part Packa e, Part
Packa e, Part
#4
#4#4
#44129510
41295104129510
4129510
Contains:
a) 4” Vent Cap, #41000020……QTY–1
b) 4” x 2 Ft. Flexible Hose, #30675020 QTY-1
c) 4” Sprin Tension Clamp, #30676040 QTY-2
A
B
C
H.
H.H.
H.
Cold Air Stopper, Part # 3068300
Cold Air Stopper, Part # 3068300Cold Air Stopper, Part # 3068300
Cold Air Stopper, Part # 3068300
0 (Optional)
0 (Optional)0 (Optional)
0 (Optional)
Flapper
Side

Form 43343060
Jan 2014 -11-
7.0) TYPICAL ASSEMBLY LAYOUTS – STRAIGHT CONFIGURATION
Failure to do so may result in death, serious injury, property damage or illness
from Carbon Monoxide poisoning.
The heater must be assembled with the correct number of turbulator sections
and tube length for the rated heat input.
The turbulator must be installed in the last tube section as shown.
POISONOUS GAS AND SOOT HAZARD
MODEL
MODELMODEL
MODEL
EMITTER LENGTH
EMITTER LENGTHEMITTER LENGTH
EMITTER LENGTH
2 Ft. Turbulator
2 Ft. Turbulator2 Ft. Turbulator
2 Ft. Turbulator
Sections
SectionsSections
Sections
Min.
Min.Min.
Min.
Max.
Max.Max.
Max.
PC
S
/PCA
75
20 Ft.
30 Ft.
5
PC
S
/PCA
100
30 Ft.
40 Ft.
3
PC
S
/PCA
125
30 Ft
.
50 Ft.
6
PC
S
/PCA
150
40 Ft.
60 Ft.
4
60 FT. SYSTEM
50 FT. SYSTEM
20 FT. SYSTEM
30 FT. SYSTEM
40 FT. SYSTEM
LEGEND
Burner Box 10ft Aluminized Tube
12 Radial Hole Flange
Coupling 10ft Aluminized or HRS
Tube model dependent
2ft Turbulator
sections

Form 43343060
-12- Jan 2014
7.1) TYPICAL ASSEMBLY LAYOUTS – WITH OPTIONAL U BEND
MODEL
MODELMODEL
MODEL EMITTER LENGTH
EMITTER LENGTHEMITTER LENGTH
EMITTER LENGTH BODY LENGTH*
BODY LENGTH*BODY LENGTH*
BODY LENGTH*
PC
S
/PCA
75
2
0 Ft.
10 Ft.
PC
S
/PCA
100
, 125, 150
4
0 Ft.
20 Ft.
PC
S
/PCA
1
50
6
0 Ft
.
30 Ft.
* Plus U-Bend
40 FT.
SYSTEM
20 FT.
SYSTEM
60 FT.
SYSTEM
LEGEND
Burner Box
Flue Termination
10 FT. Body Section
180 Deg. U-Bend
NOTES:
NOTES:NOTES:
NOTES:
1. In all confi urations, the control unit must be connected directly to a 10 ft. aluminized steel body section in
all systems.
..
.
2. An optional U-Bend can be used on listed above to create a “U” confi uration.
The control box side of the heater has a lar er heat output and hi her tube temperatures because the flame is
located at the control box. For this reason the control box end of the heater should be located closest to lar e
bay doors and end walls.
WARM
HOT WARM

Form 43343060
Jan 2014 -13-
8.0) DIMENSIONS – STRAIGHT CONFIGURATION
Models: PCS/PCA 75
Models: PCS/PCA 75, 100, 125
360
(914cm)
108
(274cm)
12
(30cm)
12
(30cm)
108
(274cm)
108
(274cm)
Models: PCS/PCA 100, 125, 150
14
(36cm)
Burner Box
Flue Terminal
10 FT Tube Assembly (typical)
108
(274cm)
12
(30cm)
240
(610cm) 108
(274cm)
12
(30cm)
12
(30cm)
108
(274cm)
480
(1219cm)
108
(274cm)
12
(30cm)
108
(274cm)
108
(274cm)
12
(30cm)
4 Tube Coupling (typical)
Bottom View
108
(274cm)
600
(1524cm)
108
(274cm)
108
(274cm) 108
(274cm)
108
(274cm)
12
(30cm)
12
(30cm) 12
(30cm)
Models: PCS/PCA 125, 150
10
(25cm)
14-1/2
(37cm)
Fresh Air Inlet
1/2 MPT Gas Connection
9-1/4
(24cm)
End View
Flue Terminal Burner
Box
120VAC Power Supply Cord
13 Tube Support/ Hanger Bracket
Wire Hanger
4 Tube Coupling (typical)
Bottom View
Wire Hanger
Wire Hanger 13 Tube Support/
Hanger Bracket
13 Tube Support/ Hanger Bracket
108
(274cm)
720
(1829cm)
108
(274cm)
108
(274cm) 108
(274cm)
108
(274cm)
12
(30cm)
12
(30cm) 12
(30cm)
Wire Hanger
Wire Hanger 13 Tube Support/
Hanger Bracket
13 Tube Support/ Hanger Bracket Wire Hanger
Models: PCS/PCA 150
13 Tube Support/ Hanger Bracket
108
(274cm)
12
(30cm)

Form 43343060
-14- Jan 2014
8.1) DIMENSIONS – WITH OPTIONAL U BEND
Models:
PCS/PCA 75
Models:
PCS/PCA 100,
125, 150
Models:
PCS/PCA 150
360
(914cm)
108
(274cm)
12
(30cm)
12
(30cm)
Bottom View
Wire Hangers
(typical)
108
(274cm)
12
(30cm)
240
(610cm) 108
(274cm)
14
(36cm)
120
(305cm)
108
(274cm)
Burner
Box
Flue
Terminal
10 FT Tube
Assembly
(typical)
15
(38cm)
108
(274cm)
108
(274cm)
31 Tube Support/
Hanger Brackets
(typical at control end)
Shipped with
U-Bend Package
Wire Hangers
(typical)
13 Tube Support/
Hanger Brackets
(typical)
4 Tube Coupling
(typical)
13 Tube Support/
Hanger Brackets
(typical)
Wire Hangers
(typical)
6
(16cm)
Flue Terminal 18 (46cm)
31 (79cm)
End View
Burner
Box
U-Bend
31 Tube Support/
Hanger Bracket
10
(25cm)
14-1/2
(37cm)
Fresh Air
Inlet
1/2 MPT Gas
Connection
120VAC
Power Supply Cord

Form 43343060
Jan 2014 -15-
8.2) HEATER ASSEMBLY / JOINING OF TUBE SECTIONS
Typical Assembly Overview
(
PCS/PCA
40FT Shown)
4"OD x 10Ft.
Tube
See section
7
for required tubes.
Tube Support Bracket
U-Bolt Clamp & 5/16" Hex Nuts
Mounting
Flange
(
12 Radial Hole
)
Wire Hanger
Gasket
Burner Box
Flue Terminal
Maximum 6 distance from control box to the tube support/hanger bracket.
8 - 9 ¼
8 - 10
8 - 10
Not Less Than 10
#10 Self-Drill Screws (Typical all tube supports, tube couplings and flue terminal.)
Typical Overlap
Turbulator (See specifications section 5 for required quantities.)
Tube Coupling (Typical each tube joint
.
)
Burner Box Suspension Chain
3 (
burner
box to reflector)
2

overlap
1

overlap
1

overlap
Note: Five (5) hanging points are required for suspension on a typical 40Ft long system as shown. There must be two (2) hanging points on the first tube section of all heater system lengths and one (1) each on the remaining tube sections.

Form 43343060
-16- Jan 2014
Typical Assembly Overview
Using Optional U-Bend
(PCS/PCA 40FT Shown)
Wire Hanger
Flue
Terminal
#10 Self-Drill Screws
(Typical all tube supports,
tube couplings and flue
terminal.)
4"OD x 10Ft.
Heat Treated
Aluminized Steel Tube
(See section 7 for
all remaining tube
requirements.)
13 Tube Support Brk.
with U-Bolt Clamp
& 5/16" Hex Nuts
Mounting Flange
(12 radial hole)
Gasket
Burner Box
Typical
Overlap
U-Bend
(accessory)
Tube Coupling
(Typical each tube joint.)
Reflector
31 Tube Support Brk.
with U-Bolt Clamp
& 5/16" Hex Nuts
8 - 10
6 hanging points to be used for suspension for a typical
40ft long system. There must be two hanging points on
the first tube and one on each of the other tubes
Maximum 6 distance
from burner box to the
tube support/hanger
bracket.
8 - 9 ¼
#10 Self-Drill
Screws
(2 each)
Turbulator
(See specifications
section 5
for required
quantities.)
Burner Box
Suspension
Chain

Form 43343060
Jan 2014 -17-
9.0) TYPICAL SUSPENSION METHODS
Burner must be secured to the mounting flange with nuts.
All materials used to suspend the heater must have a minimum working load
of 115 lbs.
All S Hooks must be crimped closed.
Never use the heater to support a ladder or other access equipment.
Failure to do so may result in death, serious injury or property damage.
SUSPENSION HAZARD
Various means of suspendin the heater can be used. See the followin drawin s for typical examples.
1. Use only noncombustible materials for suspendin han ers and brackets.
2. A minimum No. 2 chain with a workin load limit of 115 lbs. is required.
3. Turnbuckles can be used with chains to allow levelin of the heater. All “S” hooks and eye bolts must be
manually crimped closed by the installer.
4. When usin ri id means for heater suspension (rod, flat bar, etc.) provide sufficient len ths or swin joints to
compensate for expansion. See Fi ures b and c.
5. Heaters subject to vibration must be provided with vibration isolatin han ers.
6. Heaters must not be supported by as or electric supply lines and must be suspended from a permanent
structure with adequate load capacity.
Space-Ray recommends that the body sections be suspended usin chains with turnbuckles. This will allow
sli ht adjustments after assembly and heater expansion/ contraction durin operation.
If a “trapeze” method is used for tube support/han er brackets (shown below), the minimum chain len th for the
two connectin chains is 36” to minimize any vibration that mi ht be enerated by the burner box. If these
chains must be less than 36”, then do not use the trapeze method and, instead, use individual chains on each
tube support/han er bracket.
Eyebolt
Turnbuckle
Minimum
No. 2 Chain
Eyebolt
c.
Threaded
Rod
Turnbuckle
Eyebolt
b.
3/16 x 1
wideFlat Bar
Minimum
No. 2 Chain
a.
S-Hook crimped
closed (typical)
Wire Hanger
Wire
Hanger
Burner Box Suspension
36 (91cm) Minimum
Tube Support/
Hanger Bracket
d.
Eye bolt
Turnbuckle
Failure to install the burner box suspension
chain will void the manufacturers warranty.

Form 43343060
-18- Jan 2014
10.0) ASSEMBLY OF TUBE SECTIONS
Sheet metal parts, particularly reflectors and vent have sharp
edges. Always use gloves when handling.
Failure to do so may result in death, serious injury or property
damage.
CUT HAZARD
Durin field assembly of the heater body sections, the recommended procedure is as follows:
1. Before han in heater sections, first determine the actual layout of the system (see Sections 7.0) & 8.0) for
details). Consideration must also be taken for flue pipe, fresh air ductin , as pipin , clearances to
combustibles, etc. before han in heater. Typical suspension methods are shown in Section 9.0).
2. Han each tube section individually. DO NOT attach the heater tube sections to ether on the round and
attempt to han the entire system.
3. In all confi urations, the burner box must be connected directly to either a) the 12-radial hole flan e of the
10 ft. aluminized steel startin body section (for 10 ft., 20 ft., and 30 ft. systems) or b) the 6-hole flan e of
the 10 ft. alumi-therm steel startin body section (for 40 ft., 50 ft., 60 ft., and 70 ft. systems.
4. Assemble a tube support/han er bracket 4” from the end of the heat exchan er tube havin the mountin
flan e. Ali n the tube such that the welded seam is facin down toward the round.
F
FF
Failure t
ailure tailure t
ailure t
o assemble the tube with the seam facin down will VOID the
o assemble the tube with the seam facin down will VOID the o assemble the tube with the seam facin down will VOID the
o assemble the tube with the seam facin down will VOID the
manufacturer’s warranty.
manufacturer’s warranty. manufacturer’s warranty.
manufacturer’s warranty.
Weld seam to the
bottom of tube.
END VIEW
4"OD x 10Ft. Heat
Treated Aluminized
Steel Tube
Control Box
Mounting Flange
1
2
8 to 9 1/4
Maximum 6 distance from
control box mounting flange
to tube support bracket.
Tube Support/
Hanger Bracket
Wire Hanger
U-Bolt Clamp
& 5/16 Hex Nuts
S Hooks
5. Suspend the chain to attach the wire han er and the tube support bracket. Insert the tube into the wire
han er and then raise the tube support bracket end up to the suspension chain, use “S” hooks to attach the
wire han er and tube support bracket to the chain.

Form 43343060
Jan 2014 -19-
10.3) ASSEMBLY OF EXTENSION SECTION
MIN 8 MAX 10 BETWEEN HANGERS
1
2
Tube Support/
Hanger Bracket
Wire Hanger
Coupling
U-Bolt Clamp
& 5/16 Hex Nuts
Tube Support/
Hanger Bracket
3
6 approx.
See typical assembly overview (Section 8.0) for typical complete assembly. Assemble additional extension
sections as required for all systems. (See Sections 7.0), and 8.0) for typical layout details.)
Join the tube sections to ether and secure with tube couplin s as described below:
T
TT
T
he followin
he followinhe followin
he followin
couplin
couplincouplin
couplin
ti htenin instructions MUST
ti htenin instructions MUSTti htenin instructions MUST
ti htenin instructions MUST
be
be be
be
followed properly to ensure the inte rity of the tube
followed properly to ensure the inte rity of the tube followed properly to ensure the inte rity of the tube
followed properly to ensure the inte rity of the tube
connections. Two #10 self
connections. Two #10 selfconnections. Two #10 self
connections. Two #10 self-
--
-drillin screws
drillin screws drillin screws
drillin screws MUST
MUSTMUST
MUST be installed
be installed be installed
be installed
at every couplin as shown in the instructions below. Failure
at every couplin as shown in the instructions below. Failure at every couplin as shown in the instructions below. Failure
at every couplin as shown in the instructions below. Failure
to do so may result in serious injury o
to do so may result in serious injury oto do so may result in serious injury o
to do so may result in serious injury or property dama e.
r property dama e.r property dama e.
r property dama e.
1. Place the compression couplin over the end of the tube.
2. Use the small hole at the centerline of the couplin to check that the couplin is inserted correctly.
3. Partially ti hten the bolt nearest the end of the tube (approximately half closed).
Tube
Coupling
1
Center end of
Tube with hole
Partially tighten this bolt
Tube
2
3