Specac Atlas Automatic 40 Ton User manual

Atlas™ Automatic 40 Ton (40T)
Hydraulic Press
User Manual
2I-25470-4

Atlas™ Automatic 40 Ton (40T)
Hydraulic Press
User Manual
2I-25470-4

User Manual
2
Specac manufactures and stocks a full range of IR sampling
accessories for solids, liquids and gases and optical components.
We design and manufacture full integrated sampling solutions for
the laborator , at line and in-line process measurement, to cope
with extremes of temperature from –190ºC to +800ºC, pressures
from vacuum to 5000psi and corrosive conditions.
♦ Single and multiple reflection ATR systems
Golden Gate ATR (-150ºC to +300ºC)
Quest ATR
Gatewa ATR (up to +200ºC)
25 Reflection ATR
♦ Transmission – Fixed/Variable pathlength gas cells up to 0m
C clone (up to +200ºC)
Tornado
Storm (up to +250ºC)
♦ Diffuse Reflectance
Selector
Minidiff Plus
♦ Specular Reflectance
Monola er
Variable Angle
Fixed Angle
♦ Transmission – Liquids and Solids
Omni-Cell
Pearl
Liquid Flow Cells
Variable Temperature Cell (-190ºC to +250ºC)
Heating Jacket (up to +250ºC)
♦ Extreme Conditions
Environmental Chamber (up to +800ºC, 500psi)
High Temperature High Pressure Cell (up to +800ºC, 1000psi)
♦ Sample Preparation
Presses and Dies (up to 40 tons)
Film Maker (up to +400ºC)
♦ Polarisers
www.specac.com

Atlas™ Auto 40T Hydraulic Press
3
Atlas™ Automatic 40 Ton (40T) Hydraulic Press
CONTENTS
1 I NTRODUCTION ................................................................................. 4
2. U NPACKING C HECKING A ND I NSTALLATION ....................................... 6
3. G ENERAL SAFETY ........................................................................... 10
4. D IAGRAMS O F T HE A TLAS ™ A UTO 40T P RESS ............................... 14
5. O PERATION O F T HE A TLAS ™ AUTO 40T P RESS .............................. 17
6. D ISPLAY S CREENS - O PERATION , P ROGRAMMING , D IRECTORY .
E DITING A ND O PTIONS .................................................................. 29
O PERATION S CREEN ..................................................................... 29
D IRECTORY S CREEN ...................................................................... 36
P ROGRAMMING S CREEN ................................................................ 39
E DIT S CREEN ................................................................................ 48
O PTIONS S CREEN ......................................................................... 50
7. N ON -R OUTINE P ROCEDURES F OR T HE A TLAS ™ A UTO 40T P RESS .. 51
8. F AULT F INDING , C AUSES AND R EMEDY FOR A TLAS ™ A UTO P RESS . 53
9. G ENERAL P REVENTATIVE M AINTENANCE OF A TLAS ™ A UTO
P RESSES ....................................................................................... 58
10. A UTOMATIC C ONTROL O F THE A TLAS AUTO P RESS BY USB
C ONNECTIVITY .............................................................................. 61
11. A CCESSORIES FOR A TLAS ™ A UTO P RESSES ................................. 61
12. S PECIFICATIONS OF A TLAS ™ A UTO 40T P RESS ............................ 62
13. EC D ECLARATION O F C ONFORMITY .............................................. 63
© April 2016 Specac Ltd. All rights reserved.
Brilliant Spectroscop is a trademark of Specac Ltd.
Other product names mentioned herein ma be
trademarks of their respective owners.

User Manual
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1. Introduction
Thank ou for purchasing a Specac product.
The Atlas™ Automatic (Auto) 40 Ton (40T) H draulic Press is an
automatic and programmable h draulic press which has been
designed for a wide variet of pressing applications within the
laborator or heav industrial environments, to appl a load up to 40
tons maximum. The press is specificall suited to the preparation of
solid sample discs using Specac evacuable pellet die assemblies, but
it ma also be adapted to provide heated pressing surfaces b
installation of Specac Atlas™ Heated Platens P/N GS15515. (Limited
to 15 tons maximum load.)
The Atlas™ Auto 40T press enables the controlled application and
release of an applied load via push button or programmable timed
functionalit and can accommodate large samples up to 240mm wide,
220mm deep and 140mm tall. The press works b automatic motorised
pumping of a h draulic fluid (oil) to raise a piston and compress a
sample held in the pressing area. The press consists of a motor, pump
and oil reservoir assembl from where the oil is transferred across to
the base of the pressing area and forced under the piston assembl .
As the oil pressure builds up in the press s stem the load being
applied to the sample will be registered on the electronic displa . The
application of a load will continue until the required load is reached and
then held until released b the operator. Alternativel , the load can be
applied in a series of load stages via a specific program and
automaticall released from a programmed time hold function and
controlled release rate. The power unit is extremel quiet and operates
below 62 dB(A) making the presses ideal for use in all environments.
The sample is held in the pressing area prior to compression b use of
a lead screw and top anvil pressing face mechanism. Incorporated into
this mechanism are compression disc springs that allow for a slow
release of an load to the sample pressing procedure. In the
compression process the disc springs will be initiall compressed
before full resistance is met to stop the travel of the piston. When an

Atlas™ Auto 40T Hydraulic Press
5
stored load is released the disc springs will relax to their non-
compressed state and hence provide for a slow release of a full load.
An important part of the press is the safet guard mechanism. For an
operation of the press the safet guard must be in its closed (down)
position. Accidental raising of the guard, even if the press is under
load, will automaticall abort the pressing operation and reduce the
load from the s stem to render it safe. Please read section 3 on
pages 10 to 13 regarding safe operation before using the press
for the first time.
The Atlas™ Auto 40T press is provided with USB connectivit if it is a
requirement to operate the press remotel from a computer s stem.
For remote operation, please see the Section 8 in this manual.
The Atlas™ Auto 40T press is full CE marked to compl with strict
European regulations.
WEEE Directive For Equipment Disposal
The s mbol (above) on the back of the press indicates that this product
complies with the Waste Electrical and Electronic Equipment Directive
(WEEE). If this product is in use and was purchased within the
European Union, please contact our local sales agent or Specac to
make arrangements for disposal of this equipment.

User Manual
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2. Unpac ing, Chec ing and Installation
Beware: The Atlas™ Auto 40T press is very heavy and care must
be taken to transport it correctly. lease keep the press
packing materials for future transportation by reversing
the following procedure. This will protect you and the
press from accident or injury.
The Atlas™ Auto T40 press is shipped in a timber packing case with a
special pallet base. The press is packed with a lifting “e e bolt”
assembl alread fitted, read for lifting with the customer’s crane.
Having alread removed the screws around the top perimeter of the
timber packing case and lifted off the top lid to allow access to the
instruction manaul (as advised from the external warning label on the
packing case), proceed as follows.
50mm x 50mm Timber
Coach Bolts
and Blocks (x4)
Ribs
Lead Screw
Assembl
Lift E e Bolt
Assembl

Atlas™ Auto 40T Hydraulic Press
7
Remove the 8 coach bolt (nuts & washers) and blocks securing the 2
retaining timber ribs. Take out the 2 ribs. Remove the 4 screws
securing the 50mm x 50mm timber on the inside. Remove the 50mm x
50mm timber b “knocking” upwards if necessar .
The press is now read to be lifted out of the wooden pallet.
NOTE: The press MUST be lifted into its working position using a
suitable hoist (or crane) with a lifting hook to pass through
the eye bolt. DO NOT ATTEM T TO LIFT THE RESS BY
ANY OTHER METHOD. When the press has been installed
and the lead screw assembly has been fitted, for any
subsequent possible repositioning, the press should
NEVER be lifted via the lead screw handle. Always use the
lifting eye bolt assembly pieces for a re-siting operation.
The press can now be lifted upwards and out of the pallet/box using a
crane, after attaching the crane hook to the press lifting ring on the top.
The leadscrew assembl and mains power cable will also be located in
the box. Cut the straps that hold these items in place.
Place the press in its working position. The bench worktop should be of
a minimum thickness of 25mm. The press needs to be sited near to an
electrical power suppl and also near to a water suppl and drainage
sink if the Atlas™ Heated Platens P/N GS15515 are used.
Removing the Lifting “Eye Bolt” Assembly
You will need to dismantle the lifting e e bolt pieces from the Atlas™
Auto 40T press and fit the lead screw assembl before the press can
be used.
Before the lead screw assembl can be put in place the internal
packing in the press has to be removed. Cut the tape at the top of the
plastic bag and around the base of the bag and lift clear of the press.
You will see that there is further protective packing within the pressing
area of the press behind the safet guard. The safet guard is in the
down position and held in place b stick tape to the base of the press
on the outside. Remove the stick tape and lift up the safet guard via

User Manual
8
the handle to gain access to the internal pressing area. Remove the
packing inside.
Using a suitable bar and appropriate spanner undo the e e bolt from
the e e bolt assembl of parts. Some force ma be needed initiall to
overcome the thread-locking sealant that is used to ensure the parts
do not undo in transit.
Now remove the lifting e e bolt pieces awa from the press. The screw
bolt and lower spread washer are removed from inside the pressing
area b opening of the front safet guard.
Fit the lead screw assembl as shown in the diagram on page 26. For
operation ensure the bolster pressing anvil face (10) is securel fixed
Lift E e Bolt
Components
Separated

Atlas™ Auto 40T Hydraulic Press
9
in the lead screw. The anvil (10) is held in the hollow end of the lead
screw using an O-ring from a compression push fit.
The press is supplied filled with h draulic oil (CL 37, P/N GS15101)
and is read to use.
Specac would strongl advise that the Atlas™ Auto 40T press packing
materials are retained and not destro ed (if at all possible), for future
transportation should it be required. Using the purpose built packaging
is the safest wa of moving and containing the press to minimize for
an possible damage in transit. Replacing an Atlas™ Auto 40T press
in its packaging is the reverse of the procedure described previousl .
For an inquiries to Specac regarding the Atlas™ Auto 40T press, the
serial number must be quoted. The serial number is a five digit number
preceded b a letter and it is found on the electrical appliance label
placed on the electrical/motor housing assembl panel at the rear of
the press.

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3. General Safety
Specac recommends that certain safet precautions should be
followed for an operational procedure of the Atlas™ Auto T40 press.
The press is ver heav and it should onl be lifted using suitable
equipment and moved in a safe manner.
Safety Regulations
The Atlas™ Auto 40T press has been designed with reference to the
following Standards:
EN-953 :98. + A1:2009.
EN-954 – 1 :1997., EN ISO 13849-1:2006
EN-999 :1999.+ A1:2008.
EN-1050 :1997.replaced b EN ISO 14121:2007.
EN-1088 :1996.+ A2:2008.
Testing has been performed b the application of the following
Regulations and Standards:
Suppl of Machiner Safet Regulations. 1992.
EN-61010 – 1 :2001.
EN-61010 – 2 –010 :2003.
EN-61326 :2006/8 EMC requirements.
CE Marking
This product bears the “CE” mark and complies with Machiner
Directive 2006/42/EC, EMC Directive 2004/108/EC, Low Voltage
Directive 2006/95/EC.

Atlas™ Auto 40T Hydraulic Press
11
Electrical Safety
• Check that the input voltage (230v, 110v or 100v) and frequenc
50Hz or 60Hz) printed on the appliance label at the back of our press
is compatible with our AC mains voltage.
• The electrical suppl connection to the power plug must be earthed.
The protective action earth contact must not be negated b use of an
extension cable without a protective conductor.
• An interruption of the protective conductor inside or outside the
press or disconnection of the protective earth terminal is likel to make
the apparatus dangerous. Intentional interruption is prohibited.
• If the press is to be energised via an external autotransformer for
voltage reduction, make sure its common terminal is connected to the
neutral (earth pole) of the power suppl .
• ONLY suitabl rated mains leads (power cables) should be used with
this product.
• When the press is connected to the mains power suppl , terminals
ma be live and opening of covers or removal of parts (except those to
which access can be gained b hand) is likel to expose live parts. To
avoid the risk of electrocution, disconnect the mains power suppl
BEFORE removing an covers to the electrical components or motor
assembl .
• Make sure that onl fuses with the required current rating and
specified t pe are used for replacement. The use of make-shift fuses
and short-circuiting of fuse holders are prohibited.
• When the power is switched off from the mains suppl , wait one
minute before disconnecting the mains input cable, as capacitors can
store charge and give severe shock.

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• Whenever it is likel that electrical protection has been impaired, the
press should be made inoperative and be secured against unintended
operation.
Operational Safety
The Atlas™ Auto 40T press is safe to use provided that it is operated
as recommended and directed from this instruction manual.
The Front Safet Guard (see page 25) is a ver important component
and its mechanism is linked to the operation of the press. When the
guard is closed (down), in its safe position, the press is enabled to
appl a load to a sample. When the guard is open (up) the press
operation is disabled. (No power to the motor is allowed). Therefore
there is no risk of accidental harm due to operation of the press whilst
handling samples within the pressing area.
The safety guard is operated mechanically and is raised and
lowered by hand. If the safety guard shows any visible signs of
damage (marks, scratches etc), these may impair its effective
performance for safe containment. Specac recommends that the
safety guard is replaced if damaged to conform to the correct
safety standards.
If power is cut to the press whilst a load is being applied DO NOT
RAISE the safety guard. Should this occur please refer to the
section on the Safety Guard (see page 5) for the correct
procedure under these circumstances .

Atlas™ Auto 40T Hydraulic Press
13
Other possible operational risks ma be due to the specific samples,
work or accessories (e.g. Specac Evacuable Pellet Dies and the
Atlas™ Heated Platens P/N GS15515) that are being used with the
Atlas™ Auto 40T press. You should take note of the specific safet
considerations involved with these items if the are being used.
• Do not exceed a load limit of 40 tons for the Atlas™ Auto 40T press.
• Do not attempt to press potentiall combustible materials or materials
with a low flash point temperature.
• Do not operate the press in ver hot or ver cold environments.
Ambient temperature range allowable is 5°C to 40°C.
• Do not operate the press in WET, DAMP or HUMID environments.
(Allow time for condensation to evaporate before operation – if the
press has been stored in cold conditions).
• Do not operate the press if it shows an visible damage. The press
ma have been dropped in transit or damaged in use. Seek advice.
• Do not continue operating the press if it fails to perform the intended
measurement. Seek advice.
Repair or Maintenance Safety
The Atlas™ Auto 40T press shall be disconnected from all voltage
sources before it is opened for an adjustment, replacement of
parts, maintenance or repair.
An adjustment, maintenance or repair of the opened apparatus under
voltage should be avoided as far as possible and if inevitable, should
be carried out onl b a skilled person who is aware of the hazards
involved. Capacitors inside the apparatus ma still be charged even if
the press has been disconnected from all voltage sources.

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4. Diagrams Of The Atlas™ Auto 40T Press
Front View (Front Safet Guard Closed)
8
9
4
1
5

Atlas™ Auto 40T Hydraulic Press
15
Back View (Front Safet Guard Raised)
9
17
3
5
19

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Detail Of Electronic Front Control Panel
4
11
1
13
14
15
16
1

Atlas™ Auto 40T Hydraulic Press
17
5. Operation of the Atlas™ Auto 40T Press
General Procedure
The Atlas™ Auto 40T press is used to appl a constant load to a
sample contained within the pressing area. The sample will usuall
take the form of a particular size evacuable pellet die loaded with a
sample powder for compaction.
The load (tonnage) to be applied can be selected from the main
Operation Screen menu of the Displa Screen (4) and then applied
when the start button (11) is pressed. The load is maintained with an
automatic “top up” of the load if the value reduces until the release
button (1 ) is pressed. Alternatel the load can be applied b running a
particular program sequence that has been created and stored into the
memor of the Auto press. Programming and Editing are explained in
their own section of this instruction manual (Please see Section 6).
For the following description of operation in how to install, press and
remove a sample from an Atlas™ Auto 40T press please refer to the
diagrams of the press for press part identification.
If an Evacuable Pellet Die with a powder sample is to be placed in the
Atlas™ Auto 40T press, then prior preparation of the die and its
sample loading is required. Please follow the instructions for use
supplied with the Evacuable Pellet Die. Note, ensure that the
tonnage load used is within the rated safety limit range of the die.
Displa Screens, Function Buttons and S mbols
Displa Screens
All operations and the status of the Atlas™ Auto 40T press are
communicated through the Displa Screen (4). The Displa Screen
has five different t pes of displa presentation.

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The five Displa Screens are:
1) Operations Screen
2) Director Screen
3) Programming Screen
4) Edit Screen
5) Options Screen
Function Buttons
Movement between the screens and interaction with the various
screen displa s is achieved b depression of the appropriate function
button on the front panel ( ).
The six function buttons on the front panel from top to bottom are:
SYMBOL
FUNCTION
Appl Load (Start Pressing) button (
11
).
Release Load (Stop Pressing) button (
1
).
(Abort/Reject Selection) button (
13
).
(Move Left/Reduce Value) button (
14
).
(Move Right/Increase Value) button (
15
).
(Accept/Enter Selection) button (
16
).