Spirit 161173395 User manual

OWNER’S MANUAL

MODEL NO.

161173395

Assembly

Operation

Trouble –Shooting

Parts

Warranty

CAUTION:

You must read and

understand this owner’s

manual before operating

unit.

Manufacture’s Limited Warranty

Dyaco Canada Inc. warrants all its elliptical parts for a period of time listed below, from the

date of retail sale, as determined by a sales receipt or in the absence of a sales receipt.

Dyaco Canada Inc.’s responsibilities include providing new or remanufactured parts, at

Dyaco Canada Inc.’s option, and technical support to our independent dealers and

servicing organizations. In the absence of a dealer or service organization, these

warranties will be administered by Dyaco Canada Inc. directly to a consumer. The warranty

period applies to the following components:

Limited Warranty

Frame and Brake Lifetime

Parts 10 Years

Labor 1 Year

This warranty is not transferable and is extended only to the original owner.

The warranty shall not apply to exercise units which are (1) used for commercial or other

income producing purposes, or (2) subject to misuse, neglect, accident or unauthorized

repair and alterations.

This warranty provided herein is lieu of all other express warranties, any implied warranties,

including any implied warranties of merchantability of fitness for particular purpose, are

limited in duration to the first 12 months from date of purchase. All other obligations or

liabilities, including liability for consequential damages are hereby excluded.

REPAIR PARTS AND SERVICE

All of the parts for the elliptical shown in figure can be ordered from Dyaco Canada Inc.,

6050 DON MURIE STREET, NIAGARA FALLS, ONTARIO L2G 0B3. When ordering parts,

the parts will be sent and billed at the current prices. Prices may be subject to change

without notice. Check or money order must accompany all orders. Standard hardware items

are available at your local hardware store.

To ensure prompt and correct handling of any errors, or to answer any questions, please

call our Toll Free number: 1-888-707-1880, or local number 1-905-353-8955 or fax

1-905-353-8968 or email custome[email protected] or visit us at www.dyaco.ca Office

hours are from 8:30 AM to 5:00 PM Monday to Friday Eastern Standard Time.

Always include the following information when ordering parts

_ Model number

_ Name of each part

_ Part number of each part

TABLE OF CONTENTS

MANUFACTURE’S LIMITED WARRANTY

COMPUTER INSTRUCTIONS 15-27

SAFETY PRECAUTIONS

3 GENERAL MAINTENANCE 28

ASSEMBLY INSTRUCTION 5-11 USER DIRECTION 29-30

NOTICE TO AVOID INJURY 12

PARTS LIST & DIAGRAM 31-36

TRANSPORT & LUBRICATION

13 STRETCHING

41-42

FOOT PADS 14

SAFETY PRECAUTIONS

IMPORTANT SAFETY INFORMATION

THIS UNIT IS INTENDED FOR HOUSEHOLD USE ONLY

READ ALL INSTRUCTIONS BEFORE USING THIS ELLIPTICAL

CAUTION: Before starting any exercise program, it is recommended that you consult

your physician.

WARNING: Connect this unit to a properly grounded outlet only.

DANGER: To reduce the risk of electric shock, always unplug the elliptical from the

electrical outlet immediately after using and before cleaning.

Thank you for purchasing our product. Even though we go to great efforts to ensure the

quality of each product we produce, occasional errors and/or omissions do occur. In any

event should you find this product to have either a defective or a missing part please contact

us for a replacement.

This product has been designed for home use only. Product liability and guarantee conditions

will not be applicable to products being subjected to professional use or products being used in

a gym centre.

This exercise equipment was designed and built for optimum safety. However, certain

precautions apply whenever you operate a piece of exercise equipment. Be sure to read the

entire manual before assembly and operation of this machine. Also, please note the

following safety precautions:

1. Read the OWNER’S OPERATING MANUAL and all accompanying literature and

follow it carefully before using your elliptical.

2. It is the responsibility of the owner to ensure that all users of the elliptical exerciser

are adequately informed of all precautions.

3. If dizziness, nausea, chest pains, or any other abnormal symptoms are experienced

while using this equipment, STOP the workout at once. CONSULT A PHYSICIAN

IMMEDIATELY.

4. The elliptical exerciser is intended for in-home use only. Do not use the elliptical

exerciser in a commercial, rental, or institutional setting.

5. Inspect your exercise equipment prior to exercising to ensure that all nuts and bolts

are fully tightened before each use.

6. The elliptical must be regularly checked for signs of wear and damage. Any part

found defective, the part must be replaced with new spare part from the

manufacturer.

7. Fitness equipment must always be installed on a flat surface, do not place the unit on

a loose rug or uneven surface. It is recommended to use an equipment mat to

prevent the unit from moving while it is being used, which could possibly scratch or

damage the surface of your floor. Keep the elliptical exerciser indoors, away from

moisture and dust.

8. No changes must be made which might compromise the safety of the equipment.

9. It is recommended to have a minimum of 1’ safe clearance around the exercise

equipment while in use.

10. Keep children and pets away from this equipment at all times while exercising.

11. Warm up 5 to 10 minutes before each workout and cool down 5 to 10 minutes

afterward.

This allows your heart rate to gradually increase and decrease and will help prevent

you from straining muscles.

12. Never hold your breath while exercising. Breathing should remain at a normal rate in

conjunction with the level of exercise being performed

13. Always wear suitable clothing and footwear while exercising. Do not wear loose fitting

clothing that could become entangled with the moving parts of your elliptical.

14. Always hold the handlebars when mounting, dismounting, or using the elliptical

exerciser.

15. Keep your back straight when using the elliptical exerciser; do not arch your back.

16. The pulse sensor is not a medical device. Various factors, including the user’s

movement, may affect the accuracy of heart rate readings. The pulse sensor is

intended only as an exercise aid in determining heart rate trends in general.

17. When you stop exercising, allow the pedals to slowly come to a complete stop. The

elliptical exerciser does not have a free wheel; the pedals will continue to move until

the flywheel stops.

18. Always unplug the power cord immediately after use and before cleaning the elliptical

exerciser.

19. If decals on the elliptical exerciser are missing or illegible, please call our customer

service department toll free at 1-888-707-1880 and order a replacement decal.

20. Care must be taken when lifting or moving the equipment, so as not to injure your

back.

Always use proper lifting techniques

21. User weight should not exceed 400 lbs.

WARNING: Before beginning any exercise program consult your physician. This is

especially important for individuals over the age of 35 or persons with

pre-existing health problems. Read all instructions before using any fitness

equipment. We assume no responsibility form personal injury or property

damage sustained by or through the use of this product.

SAVE THESE INSTRUCTIONS

Assembly Instructions

PRE-ASSEMBLY

1. Using a razor knife (Box Cutter), cut the banding straps that wrap around the carton.

Reach under the bottom edge of the carton and pull it away from the cardboard

underneath, separating the staples that join the two together. Lift the box over the unit

and unpack.

2. Carefully remove all parts from carton and inspect for any damage or missing parts. If

damaged parts are found, or parts are missing, contact your dealer immediately.

3. Locate the hardware package. The hardware is separated into four steps. Remove the

tools first. Remove the hardware for each step as needed to avoid confusion. The

numbers in the instructions that are in parenthesis (#) are the item number from the

assembly drawing for reference.

Assembly Tools

#157. Phillips Head Screw driver (1 pc)

#155. 13/14mm Wrench (1 pc)

#158. 12/14mm Wrench (1 pc)

STEP 1: Incline Rail & Console Mast

1. Slide the Incline Rail Assembly (2) into the U channel of the Main Frame (1).Be very careful not

to damage the wires that exit each part.

2. Connect the Incline Rail Assembly (2) horizontally to the U channel of the Main Frame (1) with

two Hex Head Bolts (104), two Flat Washers (137), and two Nyloc Nuts (130). Secure it

vertically with four Hex Head Bolts (185), four Split Washers (151), four Flat Washers (142),

and four Star Washers (154).Tighten using the Wrenches provided (155 & 158).

3. Connect the Incline Motor wires (46 & 47) to the wiring harness & black wire that exits the

Incline Rail Assembly (2). Push the excess cable inside the U channel.

4. Locate the Console Mast (12) and Console Mast Cover (72); slide the Cover onto the mast as

far as it will go. Make sure the Console Mast Cover (72) is facing the correct way.

5. At the top opening of the Main Frame (1), there is a Computer Cable (53) tied to a twist tie wire.

Feed the twist tie wire and Computer Cable (53) into the bottom of the Console Mast (12) and

out of the opening at the top.

6. Install the Console Mast (12) into the receiving bracket on the top of the Main Frame (1). Be

extremely careful not to pinch the cables between the tubing. If the cable gets pinched, this

may affect the electrical functions of the console. NOTE: there is one bolt already installed in

the receiving bracket that will engage with the slot at the bottom of the Console Mast. This

needs to be tightened last, after the three other Console Mast bolts.

7. Place a Split Washer (152) onto the Hex Head Bolt (105) and hand tighten through the left side

of the Console Mast. Place a Curved Washer (153) onto each Hex Head Bolt (103) and thread

both into the front of the Console Mast tube. Fasten these front bolts as tight as possible with

the Wrench (155). Next firmly tighten the two left side bolts with the same wrench.

8. Connect the two Hand Pulse Cables (53), Resistance Cable (55), and Computer Cable (53) to

the back of the console (43). Do not force the connectors; they will only fit one way and are

different sizes to prevent confusion. Store the excessive cable in the Console Mast tube (12).

9. Attach the Console (43) to the bracket of the Console Mast tube with four Phillips Head Screws

(116).Tighten the screws with the Phillips Head Screw Driver (157).

HARDWARE

#137.

3/8" × 19 × 1.5T

Flat Washer

(2 pcs)

#153.

3/8" × 23 × 2T

Curved Washer

(2 pcs)

#142.

5/16" × 20 × 1.5T

Flat Washer

(4 pcs)

#152.

3/8" × 2T

Spilt Washer

(1 pc)

#116.

M5 × 10m/m

Phillips Head Screw

(4 pcs)

#105.

3/8" × 2-1/4"

Hex Head Bolt

pc)

#103.

3/8" × 3/4"

Hex Head Bolt

(2 pcs)

5/16" × 2-1/4"

Hex Head Bolt

(4 pcs)

#104.

3/8" × 1-1/2"

Hex Head Bolt

pcs)

#151.

5/16" × 1.5T

Split Washer

pcs)

#154.

Ø5/16"

Star Washer

(4 pcs)

#130.

3/8" × 7T

Nyloc Nut

(2 pcs)

STEP 2: Connecting & Lower Swing Arms

1. Slide two Wave Washers (150) onto each side of the Swing Arm Axle. Slide the Lower Swing

Arms (10 Left, 11 Right) onto the axles and secure with the two Hex Head Bolts (184) and Flat

Washers (141). Do not force the Swing Arms onto the axle. They should slide on, but you may

need to jiggle them to get them lined up properly. The Swing Arms have been previously

installed at the factor y so they do fit properly.

2. Remove the tie that holds the spacer in the rod end located at the end of the Right Connecting

Arm (9) and line up the rod end with the bracket at the bottom of the Lower Right Swing Arm

(11). Slide the Hex Head Bolt (186) through the bracket of the Lower Swing Arm and then

through the rod end and spacer. Install the Flat Washer (142) and Nyloc Nut (192) on the bolt

and tighten as much as possible. Repeat this step for the left side. Tighten using the Wrenches

(155 & 158).

HARDWARE

#150.

Ø17 m/m

Wavy Washer (4 pcs)

5/16" × 23 × 1.5T

Flat Washer (2 pcs)

#142.

5/16" × 20 × 1.5T

Flat Washer (2 pcs)

5/16" × 1- 1/4"

Hex Head Bolt (2 pcs)

5/16" × 9T

Nyloc Nut (2 pcs)

184

5/16" × 15mm

Hex Head Bolt (2 pcs)

STEP 3: Upper Swing Arms

1. Slide the Rubber Sleeve (162) onto the left (16) and right (17) Upper Swing Arms. Make sure

the wide part is at the bottom.

2. Attach the wire (55) from the Right Upper Swing Arm (17) to the wire (57) that exits the Console

Mast tube (12). Slide the Switch Wire Cap (161) onto the wire with the wide side facing the

Swing Arm.

3. Attach the wire (56) from the Left Upper Swing Arm (16) to the wire (57) that exits the Console

Mast tube (12). Slide the Switch Wire Cap (161) onto the wire with the wide side facing the

Swing Arm.

4. Insert the Upper Swing Arm (17) into the Lower Swing Arm. Fasten together with three Hex

Head Bolts (159), two Curved Washers (160), and three Nyloc Nuts (127).

5. Repeat step 3.3 from above on the left side.

HARDWARE

#160.

5/16" × 23 × 1.5T

Curved Washer (4 pcs)

5/16" × 1-3/4"

Hex Head Bolt (6 pcs)

#127.

5/16" × 7T

Nyloc Nut (6 pcs)

Switch Wire Cap

(2 pcs)

STEP 4: Plastic Parts

1. Install the two Wheel Covers (79-Left & 80-Right) with four Phillips Head Screws (115).

2. Install the Center Cover (85) with two Phillips Head Screw (115). You need to raise the incline

to install the Center Cover.

3. Install the Swing Arm End Cap Covers (81 & 82-Left, 83 & 84-Right) with the eight Sheet Metal

Screws (119).

4. Install the two ‘Z’ shaped metal brackets (180) as shown with four Phillips Head Screws (122).

The Z Brackets should be installed so the tab with the tapped hole is pointing toward the rear.

5. Install the Rear Incline Cover (87) with two Phillips Head Screws (115). Install the Rear

Stabilizer Cover (88) with four Phillips Head Screws (115).

HARDWARE

3.5 × 12mm

Sheet Metal Screw

(8 pcs)

115

M5 ×15mm

Phillips Head Screw

(12 pcs)

M6 × 10mm

Phillips Head Screw

(4 pcs)

Notice To Avoid Injury:

The foot plates on your new elliptical have a pull-pin adjustment. This adjustment allows

you to change the angle of the footpad to add variety to your workouts. The foot plates are

spring loaded, and when the pull-pin is pulled, the foot plate can drop suddenly. To avoid

any injury please do not put your hand, or any other body part, under the foot plate when

pulling the pull-pin. Only place your hand under the very rear of the foot plate, just above

the pull-pin.

■

■■

■

Transportation

The

elliptical

is equipped with two transport wheels which are engaged when rear of the

elliptical is lifted.

■

■■

■

Elliptical Lubrication

1. Pour 2c.c of the lubricant under the middle of the rail. You must lubricate the rails every

three months.

2. If you feel the exercise is not smooth or you hear noise during your exercise, lubricate

the middle rail with 2 c.c.of the lubricant.

Product Features

Footpads

The Foot pedals are adjustable to meet the

user’s style of pedaling the elliptical. There are

three positions available with a simple pull-pin

adjustment located under the footpads (see

illustration below).The lowest position will set the

footpads at zero (0) degrees, or flat at the bottom

of the elliptical stroke. The second position sets

the footpad at five (5) degrees and the top

position sets the footpads at ten (10) degrees.

Because everybody is different, we found there is

no one angle that fits every user. Some users are

up on the balls of their feet, resulting in numb toes, so we decided to allow the user to

adjust the back of the foot pad upward to support the heel, taking the pressure off of the

nerves in the balls of the feet and the Achilles tendon. The result was relief from the toes

going numb. Some users are uncomfortable at a fixed angle, therefore we added the

adjustable pedal angles so they could find one that feels best for them. A great side benefit

of the adjustable footpad angle is that you end up working the muscles of the lower

extremities in a different way. At the highest angle, you will work the quadriceps more. At

the lowest angle, you work the hamstrings and gluts harder.

Console

MUSCLE ACTIVATION FIGURE

There is an anatomical figure located at the top of the console. This figure will light all areas

that are activated when using the elliptical. These will light up during any of the programs.

You can control which muscles are activated by changing the incline and swinging your

arms. The pre-set programs will determine which lower body muscles will be activated by

automatically adjusting the incline. Generally the following guidelines hold true:

The upper body LED’s will light any time your hands

aren’t in contact with the pulse grip sensors.

The lower body lights will activate in three degrees of

engagement: Green represents minimal muscle

involvement, Amber represents medium involvement,

and Red represents full or heavy activation.

Forward pedal rotation

Levels 0-7.5 Incline: Amber - Gluteals and

Quadriceps light up; Green - Hamstrings and

Calves light up.

Levels 8-20 Incline: Red – Gluteals light up, Amber – Quadriceps light up,

Green – Hamstrings and Calves Light up.

Reverse Pedal rotation

Levels 0-7.5 Incline : Amber – Calves, Hamstrings, and Quadriceps light up;

Green – Gluteals lights up.

Levels 8-20 Incline: Red – Calves, Hamstrings, and Quadriceps light up; Green-

Gluteals lights up.

Heart Rate % Profile

The console LCD screen will display your current heart rate anytime a

pulse is detected. The Bar Graph, located to the right of the LCD

screen, will show your current heart rate % in relation to your

projected maximum heart rate, which is determined by your age that

you entered during the programming phase of any of the 10 programs.

The significance of the bar graph colors are as follows:

• 50-60% of maximum is Amber

• 65-80% of maximum is Amber and Green

• 85-90% or more is Amber, Green, and Red

Operation Of Your Console

GETTING FAMILIAR WITH THE CONTROL PANEL

Muscle

Activation Profile

Integrated Speakers

for MP3 Player

Large LCD with

scrolling feedback

and scrolling

message center

Swivel Fan to

keep you cool

Convenient cargo

compartment for

keys, phone, or

MP3 player

Heart Rate % Profile

Ten innovative

programs offer a

variety of work-outs

Easy-Touch

Control Buttons

Power

When the A.C. power cord is connected to the elliptical, the console will automatically

power up. If there is no input to the console for 20 minutes the console will go to stand-by

mode. In stand-by mode the console display will turn off. To turn the console on press any

key.

When initially powered on the console will perform an internal self-test. During this time all

the lights will turn on. When the lights go off, the Message Center will show the software

version (i.e.: VER 1.0). The distance window shows the distance total and the time window

shows the total hours of use.

The odometer will remain displayed for only a few seconds then the console will go to the

start up display. The dot matrix display will be scrolling through the different profiles of the

programs and the Message Center will be scrolling the start up message. You may now

begin to use the console.

Quick Start

This is the quickest way to start a workout. After the console

powers up you just press the Start key to begin, this will initiate the

Quick Start mode. In Quick Start the Time will count up from zero

and the workload may be adjusted manually by pressing the Level

Up/Down buttons. The dot matrix display will have only the bottom

row lit at first. As you increase the work load more rows will light indicating a harder workout.

The elliptical will get harder to pedal as the rows increase.

There are 20 levels of resistance available for plenty of variety. The first 5 levels are very

easy workloads and the changes between levels are set to a good progression for

de-conditioned users. Levels 6-10 are more challenging, but the increases in resistance

from one level to the next remain small. Levels 11-15 start getting tough as the levels jump

more dramatically. Levels 16-20 are extremely hard and are good for short interval peaks

and elite athletic training.

Basic Information

The Message Center will initially be displaying the Program name.

When in scan mode during a program, Speed will be displayed for

four seconds, then move on and display Watts (indication of

workload). If 100 watts is displayed, you are doing enough work to

keep a 100-watt light bulb lit. The data changes to Segment Time,

Laps completed, Max level. Pressing the Enter button again will

bring you back to the beginning.

The Stop button actually has several functions. Pressing the Stop

key once during a program will pause the program for 5 minutes. If

you need to get a drink, answer the phone or any of the many

things that could interrupt your workout, this is a great feature. To resume your workout

during Pause, just press the Start key. If the Stop button is pressed twice during a workout

the program will end and the console will display your Workout Summary (Total time, Avg.

Speed, Avg. Watts, Avg. HR, total Laps). If the Stop key is held down for 3 seconds or a

third time during the program, the console will perform a complete Reset. During data entry

for a program the Stop key performs a previous screen or segment function. This allows

you to go back to change programming data.

Program Keys

The Program Keys are used to preview each program. When you first turn the console on

you may press each program key to preview what the program profile looks like. If you

decide that you want to try a program, press the corresponding program key and then press

the Enter key to select the program and enter into the data-setting mode.

The elliptical has a built in heart rate monitoring system. Simply grasping the hand pulse

sensors on the stationary handle bars, or wearing the heart rate transmitter (see Using

Heart Rate Transmitter section) will start the Heart Icon blinking (this may take a few

seconds). The Pulse Display Window will display your heart rate, or Pulse in beats per

minute.

The consoles include a built-in fan to help keep you cool. To turn the fan on, press the

button on the left side of the console.

Programming The Console

Each of the programs can be customized with your personal information and changed to

suit your needs. Some of the information asked for is necessary to ensure the readouts are

correct. You will be asked for your Age and Weight. Entering your Age is necessary during

the Heart Rate programs to ensure the correct settings are in the program for your Age.

Otherwise the work settings could be too high or low for you. Entering your Weight aides in

calculating a more correct Calorie reading. Although we cannot provide an exact calorie

count, we do want to be as close as possible.

CALORIE NOTE: Calorie readings on every piece of exercise equipment, whether it is in a

gym or at home, are not accurate and tend to vary widely. They are meant only as a guide

to monitor your progress from workout to workout. The only way to measure your calorie

burn accurately is in a clinical setting connected to a host of machines. This is because

every person is different and burns calories at a different rate. Some good news is that you

will continue to burn calories at an accelerated rate for at least an hour after you have

finished exercising!

Entering A Program And Changing Settings

When you enter a program, by pressing a program key, then Enter key, you have the option

of entering your own personal settings. If you want to workout without entering new settings,

then just press the Start key. This will bypass the programming of data and take you directly

to the start of your workout. If you want to change the personal settings then just follow the

instructions in the Message Center. If you start a program without changing the settings, the

default or saved settings will be used.

NOTE: Age and Weight default settings will change when you enter a new number. So the

last Age and Weight entered will be saved as the new default settings. If you enter your Age

and Weight the first time you use the elliptical, you will not have to enter it every time you

work out unless either your Age or Weight changes, or someone else enters a different Age

and Weight.

Programmable Features

MANUAL

The Manual program works as the name implies, manually. This means that you control the

workload and not the computer. To start the Manual program, follow the instructions below

or just press the Manual button, then the Enter button and follow the directions in the

Message Center.

1. Press the Manual key, then press the Enter key.

2. The Message Center will ask you to enter your Age. You

may enter your age, using the Up/Down keys, then press

the Enter key to accept the new value and proceed on to

the next screen.

3. You are now asked to enter your Weight. You may adjust

the Weight value using the Up/Down keys, then press

Enter to continue.

4. Next is Time. You may adjust the Time and press Enter to

continue.

5. Now you are finished editing the settings and can begin

your workout by pressing the Start key. You can also go

back and modify your settings by pressing the Enter key.

6. Once the program starts you will be at level one. This is the

easiest level and it is a good idea to stay at level one for a

while to warm up. If you want to increase the work load at

any time press the Up key; the Down key will decrease the

work-load.

7. During the Manual program you will be able to scroll

through the data in the Message Center by pressing the

Enter key.

8. When the program ends you may press Start to begin the

same program again or Stop to exit the program or you can

save the program you just completed as a custom user

program by pressing a User key and following the

instructions in the Message Center.

Preset Programs

The elliptical has five different programs that have been designed for a variety of workouts.

These five programs have factory preset work level profiles for achieving different goals.

Hill

Resistance: This program follows a triangle or pyramid type of gradual progression from

approximately 10% of maximum effort (the level that you chose before starting this program)

up to a maximum effort which lasts for 10% of the total workout time, then a gradual

regression of resistance back to approximately 10% of maximum effort.

Incline: The pedal elevation is a more gradual and sustained progression. Maximum

elevation is in the middle of the workout and lasts for 10% of the duration

RESISTANCE INCLINE

Fat Burn

Resistance: This program follows a quick progression up to the maximum resistance level

(default or user input level) that is sustained for 2/3 of the workout. This program will

challenge your ability to sustain your energy output for an extended period of time.

Incline: The pedal elevation is a quick and sustained progression up to the maximum value

(default or user input) for 90% of the workout duration.

RESISTANCE INCLINE

Cardio

Resistance: This program presents a quick progression up to near maximum resistance

level (default or user input level). It has slight fluctuations up and down to allow your heart

rate to elevate, and then recover repeatedly, before beginning a quick cool down. This will

build up your heart muscle and increase blood flow and lung capacity.

Incline: The elevation in this program is moderate. There are several elevation spikes at

different points of the workout. Segments 4, 9, and 14 are maximum elevation for this

program.

RESISTANCE INCLINE

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