
13
HARDWARE FOR STEP 1
PART TYPE DESCRIPTION QTY
103 BOLT 3/8”X3/4” 2
104 BOLT 3/8” X UNC16 X 1-1/2” 2
105 BOLT 3/8” X 2-1/4” 1
116 PHILLIPS HEAD SCREW M5 X 10mm 4
120 SHEET METAL SCREW 3.5 X16mm 3
130 NYLOC NUT 3/8” X 7T 2
137 FLAT WASHER 3/8” × Ø19 × 1.5T 2
142 FLAT WASHER 5/16” X 20 X 1.5T 4
151 SPLIT WASHER 8 X 1.5T (5/16” X 1.5T) 4
152 SPLIT WASHER Ø10 × 2T 1
153 CURVED WASHER Ø3/8” × 23 × 2T 2
154 STAR WASHER 5/16” 4
185 BOLT 5/16” X 2 - 1/4” 4
1. Gather HARDWARE FOR STEP 1.
2. Slide the INCLINE RAIL ASSEMBLY (2) into the U channel of the
MAIN FRAME (1).Be very careful not to damage the wires that exit
each part.
3. Connect the INCLINE RAIL ASSEMBLY (2) horizontally to the U
channel of the MAIN FRAME (1) with 2 HEX HEAD BOLTS (104),
2 FLAT WASHERS (137), and 2 NYLOC NUTS (130). Secure it
vertically with 4 HEX HEAD BOLTS (185), 4 SPLIT WASHERS
(142), 4 FLAT WASHERS (151), and 4 STAR WASHERS (154).
Tighten using the WRENCHES provided (155 & 158).
4. Connect the INCLINE MOTOR WIRES (46 & 47) to the wiring
harness & black wire that exits the INCLINE RAIL ASSEMBLY (2).
Push the excess cable inside the U channel.
5. Locate the CONSOLE MAST (12) and CONSOLE MAST COVER
(72); slide the Cover onto the mast as far as it will go. Make sure the
CONSOLE MAST COVER (72) is facing the correct way.
6. At the top opening of the MAIN FRAME (1), there is a COMPUTER
CABLE (53) tied to a twist tie wire. Feed the twist tie wire and
COMPUTER CABLE (53) into the bottom of the CONSOLE
MAST (12) and out of the opening at the top.
7. Install the CONSOLE MAST (12) into the receiving bracket on the
top of the MAIN FRAME (1). Be extremely careful not to pinch the
cables between the tubing. If the cable gets pinched, this may affect the
electrical functions of the console.
NOTE: There is one bolt already installed in the receiving bracket that
will engage with the slot at the bottom of the Console Mast.This needs
to be tightened last, after the three other Console Mast bolts.
8. Place a SPLIT WASHER (152) onto the HEX HEAD BOLT (105)
and hand tighten through the left side of the Console Mast. Place a
CURVED WASHER (153) onto each HEX HEAD BOLT (103)
and thread both into the front of the Console Mast tube. Fasten these
front bolts as tight as possible with the WRENCH (155). Next rmly
tighten the two left side bolts with the same wrench.
9. Connect the 2 HAND PULSE CABLES (47), RESISTANCE
CABLE (49), and COMPUTER CABLE (53) to the back of the
CONSOLE (43). Do not force the connectors; they will only t one
way and are different sizes to prevent confusion. Store the excessive
cable in the CONSOLE MAST TUBE (12).
10. Attach the CONSOLE (43) to the bracket of the Console Mast tube
with 4 PHILLIPS HEAD SCREWS (116).Tighten the screws with the
PHILLIPS HEAD SCREW DRIVER (157).