Spirit XBR95 User manual

SPT0011 – XBR95 SPT0010 – XBU75
PLEASE CAREFULLY READ THIS ENTIRE MANUAL BEFORE
OPERATING YOUR NEW
BIKE
!
Z100 / Z300 Z500 Z700
OWNER’S MANUAL

XBR95 & XBU75
1
Important Safety Instructions………………………………………………………………… 3
Important Electrical Information……………………………………………………………… 4
Important Operation Instructions…………………………………………………………….. 4
XBR95 Assembly Instructions………………………………………………………………. 5
XBU75 Assembly Instructions………………………………………………………………. 12
Features……………………………………………………………………………………….. 18
Operation of Your New Bike…………………………………………………………….…… 19
Maintenance…………………………………………………………………………………… 32
Explode Drawing and Parts list……………………………………………………………… 33
Manufacturer’s Limited Warranty…………………………………………………………….. 40
Table of Contents

XBR95 & XBU75
2
Thank you for your purchase of this quality elliptical trainer. Your new elliptical was
manufactured by one of the leading fitness manufacturers in the world and is backed by
one of the most comprehensive warranties available.
Please take a moment at this time to record the name of the dealer and the date of
purchase below to make any future, needed contact easy. We appreciate your support and
we will always remember that you are the reason that we are in business.
Yours in Health,
BOYLES FITNESS Equipment Pty Ltd.
Name of Dealer______________________________________
Purchase Date_______________________________________
XBU75-SPT0010 / XBR95-SPT0011_ver.E
CONGRATULATIONS ON YOUR
NEW BIKE AND WELCOME
TO THE SPIRIT FAMILY!

XBR95 & XBU75
3
WARNING - Read all instructions before using this appliance.
■ Do not operate the bike on deeply padded, plush or shag carpet. Damage to both the carpet
and bike may result.
■ Keep children away from the bike. There are obvious pinch points and other areas of
caution that can cause harm.
■ Keep hands away from all moving parts.
■ Never operate the bike if it has a damaged cord or plug. If the bike is not working properly, call
your dealer.
■ Keep the cord away from heated surfaces.
■ Never drop or insert any object into any openings.
■ Do not use outdoors.
■ To disconnect, turn all controls to the off position, then remove the plug from the outlet.
■ Do not attempt to use your bike for any purpose other than for the purpose it is
intended.
■ The hand pulse sensors are not medical devices. Various factors, including the user’s
movement, may affect the accuracy of heart rate readings. The pulse sensors are intended
only as exercise aids in determining heart rate trends in general.
■ Wear proper shoes. High heels, dress shoes, sandals or bare feet are not suitable
for use on your bike . Quality athletic shoes are recommended to avoid leg fatigue.
SAVE THESE INSTRUCTIONS - THINK SAFETY!
Important Safety Instructions

XBR95 & XBU75
4
WARNING!
● This product is self powered by a built in generator.
Some models have AC connections - NEVER remove any cover without first disconnecting AC
power supply.
● If A.C. voltage varies by ten percent (10%) or more, the performance of your bike may be
affected. Such conditions are not covered under your warranty. If you suspect the voltage is
low, contact your local power company or a licensed electrician for proper testing.
● When operated in the generator mode, be aware that the generator is producing A.C. power
while the bike is being used. Do not service the bike while the generator is spinning. Serious
electric shock could occur.
NEVER: expose the bike to rain or moisture. This product is NOT designed for
Use outdoors, near a pool or spa, or in any other high humidity environment. Maximum
environmental ratings are 4-48 degrees Celsius, 95% humidity non-condensing (no water droplets
forming on surfaces).
● NEVER operate the bike without reading and completely understanding the results of any
operational change you request from the computer.
● NEVER use your bike in the A.C. power mode during an electrical storm. Surges may occur in
your household power supply that could damage the bike’s electrical components.
● Do not use excessive pressure on console control keys. They are precision set to properly
function with little finger pressure. Pushing harder is not going to make the unit go faster or
slower. If you feel the buttons are not functioning properly with normal pressure, contact your
Spirit dealer.
Important Electrical Information
Important Operation Instructions

XBR95 & XBU75
5
Assembly Pack Check List (XBR95)
Step 1
#
89
.
3/8" x 7T
Nylon Nut (2pcs)
#
67.
3/8" x 4"
Hex Head Bolt (2pcs)
Step 2
#
99.
M5 x 12m/m
Phillips Head Screw (4pcs)
#
83.
5/16" x 19 x 1.5T
Curved Washer (2pcs)
#
82.
5/16" x 1.5T
Split Washer (2pcs)
#
68.
5/16" x 5/8"
Hex Head Bolt (8pcs)
#
76.
5/16" x 18 x 1.5T
Flat Washer (6pcs)
#
84.
3/8" x 25 x 2T
Flat Washer (4pcs)
#
65.
3/8" x 2-1/4"
Hex Head Bolt (4pcs)

XBR95 & XBU75
6
#
71.
3/8" x 1-3/4"
Hex Head Bolt (4pcs)
#
77.
3/8" x 19 x 1.5T
Flat Washer (4pcs)
Step 3
#
89
.
3/8" x 7T
Nylon Nut (4pcs)
#
99.
M5 x 12m/m
Phillips Head Screw (4pcs)
#
98.
M6 x 15m/m
Phillips Head Screw (4pcs)
Step 4
#
70.
5/16" x 1-1/4"
Hex Head Bolt (1pc)
#
105.
Ø4 x 16m/m
Sheet Metal Screw (4pcs)
#
76.
5/16" x 18 x 1.5T
Flat Washer (1 pc)
#
91
.
5/16" x 6T
Nylon Nut (1pc)

XBR95 & XBU75
7
#114. Phillips Head Screw Driver (1 pc) #115. M5 Allen Wrench (1pc)
#
130.
13/14m/m Wrench (1 pc)
Tools
#
113.
13/15m/m Wrench (1 pc)
#
112.
12/14m/m Wrench (1 pc)

XBR95 & XBU75
8
■
■■
■ UNPACKING THE UNIT
1. Cut the straps then lift the carton off the bottom tray.
2. Carefully remove all parts from carton and inspect for any damage or missing parts. If damaged parts
are found, or parts are missing, contact your dealer immediately.
3. Locate the hardware package. The hardware is separated into four steps. Remove the tools first.
Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions that
are in parenthesis (#) are the item number from the assembly drawing, for reference.
STEP 1: REAR STABILIZER & SEAT BACK ASSEMBLY
1. Install the Rear Stabilizer (7) onto the Main Frame with the four 3/8" x 2-1/4" Hex Head bolts (65)
and four 3/8" Flat Washers (84) using the 12/14mm Wrench (112).
2. Install Seat Back Frame (5) onto the Seat Carriage (4) with the two 3/8" x 4" Hex Head bolts (67)
and 3/8" Nylon nuts (89) by using the 12/14mm Wrench (112). Tighten the bolts snugly enough so
the seat back has no play but does not bind when reclining.
Assembly Instructions (XBR95)

XBR95 & XBU75
9
STEP 2: CONSOLE MAST ASSEMBLY
1. Install the Console Mast Cover (31) onto the console mast (2). Make sure the plastic cover is in
the correct orientation.
2. Feed the computer cable (44) and Switch Cable (148) though the bottom of the console mast (2)
and out though the opening at the top.
3. Install the console mast (2) into the receiving tube (make sure not to pinch the wire cable as
damage to the electronics could occur) of the Main Frame with the six 5/16" Hex Head bolts (68),
four 5/16" Flat Washers (76) on the sides of the tube and two 5/16" Curved Washers (83) on the
front of the tube by using the 12/14mm Wrench (112).
4. Remove the white Styrofoam pad (factory installed to prevent bolts from being accidentally
dropped into the Bike).
5. Install the Handlebar (3) onto the Console Mast (2) with the two 5/16" x 15mm Hex Head Bolts
(68), two 5/16" x 19 Flat Washers (76) and two 8m/m Split Washers (82) by using the 12/14mm
Wrench (112).
6. Install the Upper Computer Cable (44) and Switch Cable (148) into the connector in the back of
the Console (19). Install the console onto the mounting plate with the four M5x12mm Phillips Head
Screws (99)

XBR95 & XBU75
10
STEP 3: SEAT & HANDLE BAR ASSEMBLY
1. Install the Seat Cushion (61) on the Seat Carriage (4) with the four M6x15mm Phillips Head Screws
(98).
2. Install the Handle Bar (6) onto the Seat Carriage (4) with the four 3/8" x 1-3/4" Hex Head Bolts (71),
four 3/8" x 19 Flat Washers (77), and four 3/8" x 7T Nylon Nuts (89) by using the 12/14mm Wrench
(112).
3. Plug the two Hand pulse Cables (27) and the switch cable (26) into the sockets located on the left
side rear cover, just under the seat. Two of the plugs look the same; these are the hand pulse plugs
and can be plugged into either hand pulse socket. The three socket connectors on the side case
below the seat have two that are the same also. The odd plug and socket is for the switches in the
handlebars.
4. Install the Front Stabilizer Cover (32) and the Rear Stabilizer Cover (37) on the Main Frame with the
four M5x12mm Phillips Head Screws (99).

XBR95 & XBU75
11
STEP 4: RELEASE LEVER ASSEMBLY
1. Remove the M6 Button Head Socket Screw holding the clamp of the seat adjustment Release Lever
(40) by using the Allen Wrench (115). Install the Release Lever (40) onto the Handle Bar (6) just
behind the hand pulse sensors. Install the lever at an angle that allows easy access for use, then
install and tighten the socket screw removed earlier.
2. Install the Gas Cylinder (57) into the bracket of the Seat Back Frame (5) with one 5/16" x1-1/4" Hex
Head Bolt (70), one 5/16" x 18 x 1.5T Flat Washer (76), 1pc of 5/16"x 6T Nylon Nut (91) by using the
13/14mm Wrench (130) and 13/15mm Wrench (113). Tighten the bolt until snug, but do not over
tighten to the point of binding.
3. Secure the Seat Recline Release Cable (58) and Seat Fore/Aft Release Cables (59) on the Handle
Bar (6) by using the four strips of Velcro Tape.
4. Install the Pedals (116 L, 117 R) in the Cranks by using the 13/15mm Wrench (113). Remember that
the left pedal has a reverse thread and will be screwed into the crank in the opposite rotation from
normal threads. There is an “L” stamped into the end of the threaded post of the left pedal and an “R”
in the right. Make sure to tighten the pedals as much as you possibly can. It may be necessary to
re-tighten the pedals if you feel a thumping during pedaling the bike. A clicking noise, or thumping,
sound during pedaling is usually caused by the pedals being too loose.
5. Install the Upper Computer Cable (44) and Hand pulse Wire Harness (133) into the connector in the
back of the Console (19). Install the console onto the mounting plate with the four M5x12mm Phillips
Head Screws (99) by using the Phillips Head Screw Driver (114).
6. Put on the Beverage Holders (R38&L39) onto left of the Handle Bar Seat (6) with the four 4x16 m/m
Sheet Metal Screw (105).

XBR95 & XBU75
12
Assembly Pack Check List (XBU75)
#
50.
3/8" x 2-1/4"
Hex Head Bolt (4pcs)
#
71.
3/8" x 25 x 2T
Flat Washer (4pcs)
Step 2
#
99.
5/16" x 19 x 1.5T
Curved Washer (1pc)
#
51.
5/16" x 5/8"
Hex Head Bolt (7pcs)
#
72.
5/16" x 18 x 1.5T
Flat Washer (6pcs)
Step 3
#
51.
5/16" x 5/8"
Hex Head Bolt (2pcs)
#
72.
5/16" x 18 x 1.5T
Flat Washer (2pcs)
#
103.
5/16" x 1.5T
Split Washer (2pcs)
Step 1
Step 4
#
58.
M5 x 12m/m
Phillips Head Screw (8pcs)

XBR95 & XBU75
13
#93. Phillips Head Screw Driver (1 pc)
Tools
#
92.
13/15m/m Wrench (1 pc)
#
100.
12/14m/m Wrench (1 pc)

XBR95 & XBU75
14
■
■■
■ UNPACKING THE UNIT
1. Cut the straps then lift the carton off.
2. Carefully remove all parts from carton and inspect for any damage or missing parts. If damaged parts
are found, or parts are missing, contact your dealer immediately.
3. Locate the hardware package. The hardware is separated into four steps. Remove the tools first.
Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions that
are in parenthesis (#) are the item number from the assembly drawing, for reference.
STEP 1: REAR STABILIZER ASSEMBLY
1. Install the Rear Stabilizer (5) onto the Main Frame (1) with the four 3/8" x 2-1/4" Hex Head Bolts
(50) and four 3/8" Flat Washers (71) by using the 12/14mm Wrench (100).
Assembly Instructions (XBU75)

XBR95 & XBU75
15
STEP 2: FRONT CONSOLE MAST ASSEMBLY
1. Unravel the Computer Cable (29) and snake it through the Console Mast Cover (38) and the
Console Mast (2) until the cable connector comes out the top opening of the console mast. Slide
the plastic cover (38) onto the console mast, ensuring the correct orientation of the cover.
2. Install the Console Mast (2) onto the Main Frame (1) with the seven 5/16" x 5/8" Hex Head bolts
(51), six 5/16" Flat Washers (72) on the side screws and 1pc of 5/16" Curved Washer (99) on the
front screw by using the 12/14mm Wrench (100).

XBR95 & XBU75
16
STEP 3: HANDLE BAR ASSEMBLY
1. Install the Handle Bar (3) onto the Front Console Mast (2) with the two 5/16" x 5/8" Hex Head
bolts (51), two 5/16" Flat Washers (72) and two 8m/m Split Washers (103) by using the 12/14mm
Wrench (100).

XBR95 & XBU75
17
STEP 4: CONSOLE, SEAT, PEDALS AND BEAUTY COVERS ASSEMBLY
1. Insert the Computer Cable (29), handlebar switch cable (110) and two Hand pulse cables (26) into
the connectors in the back of the Console (34).
2. Install the Console (34) onto the Console Mast (2) with the four M5x12mm Phillips Head Screws
(58).
3. Install the Front Stabilizer Cover (40) and the Rear Stabilizer Cover (41) onto the Main Frame (1)
with the four M5x12mm Phillips Head Screws (58).
4. Install the Pedals (45 L, 46R) onto the Cranks by using 13/15mm Wrench (92). Remember that the
left pedal has a reverse thread and will be screwed into the crank in the opposite rotation from
normal threads. There is an “L” stamped into the end of the threaded post of the left pedal and an
“R” in the right. Make sure to tighten the pedals as much as you possibly can. It may be necessary
to re-tighten the pedals if you feel a thumping during pedaling the bike. A noise or feeling such as
a thumping or clicking is usually caused by the pedals being too loose.
5. Install the Seat mount slide (7) onto the track on top of the seat tube with the seat post facing
forward. Install the nut plate (8) into the seat slide behind the seat post. Install the flat washer (71)
onto the for/aft adjustment knob (86) and screw into the nut plate from underneath the seat tube
track. Install the seat (19) onto the seat post by using the 12/14mm Wrench (100).

XBR95 & XBU75
18
Foot pedals
Through research performed with a leading sports scientist and physical rehabilitation expert, Spirit
engineering has developed a breakthrough in pedal design. Typical stationary exercise
bikes are wider than a normal road bike. The reason is to allow for the braking mechanism,
pulleys, drive components and beauty covers. Since the bike is wider, so is the distance
between the pedals; this width between the pedals is called the Q factor.
Spirit has designed our pedal system so the Q factor is the smallest in the industry, but we did not
stop there. We have also custom designed and tooled a new pedal that provides a two degree
inward tilt to compensate for the Q factor not being perfect. Having a small Q factor in addition to the
two degree inward tilt of the pedals puts the user into a biomechanical neutral alignment. This means
that your feet, ankles, knees and hips are lined up properly ensuring a comfortable workout.
Transportation
The bike is equipped with two transport wheels, which are engaged when rear of XBR95 or XBU75
is lifted.
Features

XBR95 & XBU75
19
■ XBR95 & XBU75 Console
Power on
The X Series Bikes have a built-in generator for power and does not need to be plugged into an AC
outlet. To power up the Elliptical simply start to pedal, the console will turn on automatically. If the
console does not light when you pedal, check that the power switch is set to 0 (Generator). The
switch is located on the front, lower left side of the main plastic cover.
When initially powered on the console will perform an internal self-test. During this time all the lights
will turn on for a short time. When the lights go off the dot matrix display will show a software version
(i.e. VER 1.0) and the message window will display an odometer reading. The odometer reading
displays how many hours the Elliptical has been used and how many virtual miles the Elliptical has
gone. The display shows: ODO 123 MI 123 HRS.
The odometer will remain displayed for only a few seconds then the console will go to the start up
display. The dot matrix display will be scrolling through the different profiles, showing the programs,
and the message window will be scrolling the start up message. You may now begin to use the
console.
Operation of Your Stationary Bike