SportsArt Fitness 6100 Assembly instructions

6100/E/6150/E Treadmill Repair Guide
SPORTS ART INDUSTRIALCO., LTD.

SPORTS ART INDUSTRIAL CO., LTD.
6100/E/6150/E Series Treadmill Repair Guide
Chapter 1. Treadmill Configuration and Wiring Diagrams
Chapter 2. Operation
Chapter 3. Error Message Definitions
Chapter 4. Measuring and Testing
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6100/E/6150/E
1. Treadmill Configuration and Wiring Diagram
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6150E/6100E Treadmill
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6150E/6100E Treadmill Electronic Component Placement Diagram
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Display Window
HTR Handlebar
Motor
Optic Sensor
+Tachometer
Incline VR
Fuse Socket On/off Switch
Inductor
(220V)
Resistance Resistor
Transformer
Drive Board
Incline Motor Set
Power Filter

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6150/E/6100/E Treadmill Configuration
Display
Drive Board
Motor
Optic Sensor
Large
Resistor
(FUSE)
Transformer
Incline
Motor
Incline
VR Set
Inductor
(220V)
Incline
LIMIT
Switch
Power Cord
(Filter)
On/Off
Switch
2-PIN
3-PIN
2-PIN
16- PIN
Cable
2-PIN
2-PIN
3-PIN
FUSE
2-PIN
10-PIN
FUSE
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6150/E/6100/E Display Board Wiring Connection Diagram
6150 Soft Keys
HTR BOARD
HTR HANDLEBAR HTR HANDLEBAR
STOP
Board
STOP
Board
POLAR Receiver
K1K2
STOP
1STOP2
CNT3
CNT1
CN1
CN2
CN3
6150 Display Board Backside
POLAR RECEIVER
TO Drive
Board 16-PIN
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6150/E/6100/E Drive Board Wiring Connection Diagram
Large
Capacitor
Power
Switch
Inductor
( 220V)
Incline Set
(Motor ,VR,
LIMIT Switch)
Transformer
Display
Board
Motor
Optic
Sensor
16 PIN
7 pin
7 pin
Power Cor
d
and Filter
FUSE
4pin
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6150/E/6100/E Display Board Component Placement Diagram
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CNT3 16-PIN
Cable Connector
STOP1
CNT1
Heart Rate
U16
Motor Program
U11
Main Program
K1, K2
Soft Keys
STOP2

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6150/E/6100/E Drive Board Component Placement Diagram
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EMG LED
Incline UP LEDIncline DN LED
Incline ERR
LED
POWER LED

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6150/E Display Panel
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6100/E Display Panel
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6100/E/6150/E
2.Operation
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6100/E/6150/E
2.Operation
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6150/E/6100/E Voltage Flow Chart
1. Configuration
DISPLAY BOARD
DRIVE BOARD
TRANSFORMER
POWER CORD
POWER
VBB 12VVCC 5V
FILTER
(CE)
ON/OFF
SWITCH
FUSE
AC1,AC2
VAC
F1
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2. How the Unit Operates
Order Name Operation
1 Power Cord 1. Brings power in from the power supply.
2 Filter 1. Filters power, preventing interference (220V CE products only).
3 Fuse 1. Prevents damage to components from high current.
4 Power Switch 1. Turn power on “1”; power switch lights; power comes from the
filter into the unit.
2. Turn power off “0”; power switch doesn’t light; power doesn’t
come from the filter into the unit.
5 Drive Board 1. Drive board has sent AC power through the fuse F1 to the
transformer connector.
2. After the transformer power enters the drive board, the power is
stabilized as VCC, VBB, which supplies drive and display board
power.
3. VCC and VBB power go through the 16-PIN cable to the display
board.
6 Transformer 1. Takes power voltage from high volt AC1, AC2 to low voltage,
supplying power to components.
7 Display Board 1. VCC and VBB power are supplied to the display board CPU to
activate the unit.
2. The display windows light up once it has power.
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3. Operational Procedure
Step Operation
1 Plug unit into power supply.
2 Turn on power, flipping switch to ”1”; power light lights.
3 Drive board POWER LED lights.
4 Display board screen shows ”MAN’L”.
5 Turn off power switch, flipping switch to ”0”; power light doesn’t light; display
doesn’t light.
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6150/E/6100/E Motor Operation Flow Chart
1. Configuration
4pin
Display Board
Drive Board Motor
Optic Sensor
2 pin
CLK
Motor Speed
Signal
Motor
Voltage
Optic Sensor Signal
Optic Sensor
Signal
Soft Keys
16 PIN
Key Signal
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2. Operational Steps
Order Component Operation
1 Soft Keys 1.User inputs the desired speed.
2. Display board SPEED window shows SPEED key setting value.
2 Display Board 1. Display board CPU sends the motor speed signal to the drive board to
control motor speed.
2. The signal travels from the display board to the drive board through the
16-PIN cable.
3 Drive Board 1. Drive board translates the display board motor speed signal into the PWM
speed signal for the display board.
2. The PWM signal emits the drive board motor voltage to control motor
speed.
4 Motor 1.The motor rotates according to the drive board voltage.
2. After the motor operates, the rollers turn, moving the walking belt.
5 Tach Wheel; Optic Sensor 1. Motor operation moves the tachometer wheel.
2. The optic sensor detect the tachometer signal.
3. The signal travels the 4-PIN cable to the drive board.
6 Drive Board 1. The drive board translates the optic sensor signal from wave to rectified
form.
2. The drive board CLK indicator flashes or remains lit.
3. The optic sensor signal travels the 16-PIN cable to the display board.
7 Display Board 1. If the display board senses the optic sensor signal, it keeps emitting the
motor signal, allowing the motor to operate.
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3. Operational Procedure
Step Operation
1 Press SPEED<▲> or SPEED<▼> key
2 Display board SPEED window setting speed value appears.
3 Motor starts operating; the tachometer wheel moves, and the treadmill belt rotates.
4 Drive board CLK indicator lights.
5 The display doesn’t show any error message; the motor continues to operate.
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