SportsArt Fitness 6300 Operating instructions

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6300/6310 Treadmill Electronics Repair Manual
Version 2; Date: 11-11-04

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6300/6310 Treadmill Electronics Repair Manual
The 6300/6310 Treadmill Electronics Repair Manual is designed to be a quick, easy troubleshooting
guide for technicians in the field. If you have questions or comments, please write to Bob Baumgartner
at [e-mail].
Version 1 Date: 05-01-03
Version 2 Date: 11-11-04 – Reformatted, corrected, updated for changes to the emergency stop
knob and thermal fuse.
00

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6300/6310 Treadmill Electronics Repair Manual - Contents
Contents
6300 Introduction – 6300 Treadmill Features
6300 – INTRODUCTION.01 – 6300 Treadmill Specifications at a Glance
6300 – INTRODUCTION.02 – 6300 Treadmill Control Area
6300 – INTRODUCTION.03 – 6300 Display Windows
6300 – INTRODUCTION.04 – 6300 Display Keys
6300 – INTRODUCTION.05 – 6300 Display Unit Feedback LEDs
6300 – INTRODUCTION.06 – Operating the 6300 Treadmill: Start Up
6300 – INTRODUCTION.07 – Operating the 6300 Treadmill: Manual Operation
6300 – INTRODUCTION.08 – Operating the 6300 Treadmill: Stop Functions
6310 Introduction – 6310 Treadmill Features
6310 – INTRODUCTION.01 – 6310 Treadmill Specifications at a Glance
6310 – INTRODUCTION.02 – 6310 Display Windows
6310 – INTRODUCTION.03 – 6310 Display Keys
6310 – INTRODUCTION.04 – 6310 Display Unit Feedback LED
6310 – INTRODUCTION.05 – Operating the 6310 Treadmill: Start Up
6310 – INTRODUCTION.06 – Operating the 6310 Treadmill: Manual Operation
6310 – INTRODUCTION.07 – Operating the 6310 Treadmill: Stop Functions
6310 – INTRODUCTION.08 – Operating the 6310 Treadmill: Programs
6310 – INTRODUCTION.09 – Operating the 6310 Treadmill: KPH/MPH, Distance/Time, Clear
CONTENTS.01

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6300/6310 Treadmill Electronics Repair Manual - Contents
Contents (Continued)
6300/6310 Operation – Explains 6300/6310 Operation in General
OPERATION.01 – 6300/6310 Power/Signal Diagram
OPERATION.02 – 6300/6310 Power/Signal Flow Explanation
OPERATION.03 – 6300/6310 Motor Compartment Components
6300/6310 Display – Includes 6300/6310 Display Wiring, LEDs, Test Procedures
DISPLAY.01 – 6300/6310 Display Board Wire Connection Diagram
DISPLAY.02 – 6300/6310 Display Board Wire Connection Picture
DISPLAY.03 – 6300/6310 Display Board LEDs
DISPLAY.04 – 6300/6310 Display VCC Circuit Voltage Test
DISPLAY.05 – 6300/6310 Display VBB Circuit Voltage Test
DISPLAY.06 – 6300/6310 Display Board Main Program IC U5
DISPLAY.07 – 6310 Display Board – Front View
6300/6310 Drive Board – Includes 6300/6310 Drive Board Wiring, LEDs
DRIVE BOARD.01 – Drive Board Wire Connection Diagram
DRIVE BOARD.02 – 6300/6310 Drive Board Wire Connection Picture
DRIVE BOARD.03 – 6300/6310 Drive Board LEDs – Normally Lit
DRIVE BOARD.04 – 6300/6310 Drive Board LEDs – Normally Not Lit
DRIVE BOARD.05 – 6300/6310 Drive Board Picture
CONTENTS.02

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6300/6310 Treadmill Electronics Repair Manual - Contents
Contents (Continued)
6300/6310 Drive Motor System Operation
MOTOR.01 – 6300/6310 Motor System Operation
MOTOR.02 – 6300/6310 Voltage to Motor – Test Configuration
MOTOR.03 – 6300/6310 Voltage to Motor – Test Procedure, Test Results
MOTOR.04 – 6300/6310 Motor Circuit and OHM Test Configuration, Procedure
MOTOR.05 – 6300/6310 Transformer Test Configuration
MOTOR.06 – 6300/6310 Transformer Test Procedure, Results
MOTOR.07 – 6300/6310 Inductor Test Configuration, Procedure
MOTOR.08 – 6300/6310 Optic Sensor Signal Test
MOTOR.09 – 6300/6310 Optic Sensor Signal Test Procedure, Results
6300/6310 Incline System Operation
INCLINE.01 – 6300/6310 Incline System Operation
INCLINE.02 – 6300/6310 Voltage to Incline Motor – Test Configuration
INCLINE.03 – 6300/6310 Voltage to Incline Test Procedure, Results
INCLINE.04 – 6300/6310 Incline VR Voltage –Test Configuration
INCLINE.05 – 6300/6310 Incline VR Voltage Test Procedure, Results
6300/6310 Incline Calibration
CALIBRATION.01 – 6300/6310 Incline Calibration Overview
CALIBRATION.02 – Mechanical Calibration
CALIBRATION.03 – Electronic Calibration
CALIBRATION.04 – Incline Calibration Testing
CONTENTS.03

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6300/6310 Treadmill Electronics Repair Manual - Contents
Contents (Continued)
6300/6310 Heart Rate System
HR.01 – Heart Touch Rate (HTR) Operation
HR.02 – POLAR Heart Rate (HR) Operation
HR.03 – HTR Board LED Operation, LED Indicator Definitions
HR.04 – Possible Malfunctions, Troubleshooting
HR.05 – HTR Cable/Handlebar Test Procedure
6300/6310 Troubleshooting
ERR1.01 – ERR 1 – Motor Movement
ERR1.02 – Troubleshooting: ERR1 Motor Movement
ERR1.03 – ERR 1 – No Motor Movement
ERR1.04 – Troubleshooting: ERR1 Motor Movement
ERR3.01 – ERR 3
ERR3.02 – ERR 3 Troubleshooting
ERR7.01 – ERR7
ERR7.02 – ERR7 Troubleshooting
NO DISPLAY.01 – Display Does Not Light
NO DISPLAY.02 – Troubleshooting: Display Does Not Light
CONTENTS.04

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6300/6310 Treadmill Electronics Repair Manual - Contents
Contents (Continued)
Testing Components Unique to 6300/6310 Treadmills
FILTER.01 – EMI Filter
FILTER.02 – EMI Filter Test
THERMAL FUSE.01 – Thermal Fuse Placement
THERMAL FUSE.02 – Thermal Fuse Operation
THERMAL FUSE.03 – Thermal Fuse Troubleshooting
EMERGENCY STOP.01 – Emergency Stop Signal Diagram, Emergency Stop Knob Operation
EMERGENCY STOP.02 – Emergency Stop Knob Troubleshooting, Emergency Stop Knob Test Configuration
EMERGENCY STOP.03 – Emergency Stop Revision
KEYS.01 – Key Operation, Key Test Configuration
KEYS.02 – Key Test Procedure
Reference
REF.01 – 6300/6310 Drive Board LED Reference Chart
REF.02 – 6300/6310 Display LED Reference Chart, 6300/6310 Fuse Reference Chart
REF.03 – VR Voltages for Various SportsArt Treadmill DC Incline Motors
CONTENTS.05

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6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction
6300 Introduction – 6300 Treadmill Features
6300 – INTRODUCTION.01 – 6300 Model Treadmill Specifications at a Glance
6300 – INTRODUCTION.02 – 6300 Treadmill Control Area
6300 – INTRODUCTION.03 – 6300 Display Windows
6300 – INTRODUCTION.04 – 6300 Display Keys
6300 – INTRODUCTION.05 – 6300 Display Unit Feedback LEDs
6300 – INTRODUCTION.06 – Operating the 6300 Treadmill: Start Up
6300 – INTRODUCTION.07 – Operating the 6300 Treadmill: Manual Operation
6300 – INTRODUCTION.08 – Operating the 6300 Treadmill: Stop Functions
6300 INTRO.00

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6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction
6300 Treadmill Specifications at a Glance
Function Description
Operation Modes Originally had only manual mode and no exercise programs. Exercise programs added July
2003. Program time added Jan. 2004
Heart Rate (HR) Function POLAR transmitter and heart touch rate (HTR) readings
Heart Rate Control (HRC) Heart rate target values: 65%; 72.5%; 80%, Sept. 2003
Display – 7-Segment Digital
1.Distance / Incline (Board revised Feb. 2003 because incline stuck.)
2.Calories / HR
3.Time / Pace
4.Speed / Mets (Display became C-Safe compatible Dec. 2004)
Display - Keypad PET touch type, Sept. 2003
Emergency Stop Emergency stop knob on display (removed Sept. 2004); pause/stop key on keypad
Drive Board Revised June 2004 (new is V3.2) after motor brush change
Motor Speed 0.1-12.0 MPH (North America standard); 0.2-20.0 KPH (Europe)
Motor Highest Speed 2900 RPM
Motor Horse Power Originally 3.2 HP; revised to 4.0 Sept. 2003 with ribbed exterior
Motor Thermal Switch Turns on “Service” indicator if motor gets too hot, Sept. 2003
Incline Range 0-15%
Incline VR Calibration 0% position = 1.20 VDC; measured on VR blue and green wires
MPH in N. America
KPH in Europe MPH determined by the IC chip. MPH =N. American standard; KPH=European standard. Distance units cannot be changed by touching keys
Power Requirements 120 VAC, 20 AMP dedicated
Frame Incline support added Nov. 2003; Color: Originally gray, became silver Nov. 2004
6300 INTRO.01

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6300/6310 Treadmill Electronics Repair Manual – 6300 Introduction
6300 Treadmill Control Area
6300 INTRO.02
Keypad
Display
HTR Grip (left)
Emergency Stop Knob
(prior to Sept. 2004)
HTR Grip (right)
Note: Picture
shows old type
HTR grips. As of
Sept. 2004,
HTR grips had
two, rather than
four, contact
plates.