SportsArt Fitness T645 Operating instructions

T645 Repair Manual (Electronics)
Date: 2014/1/6 V1.0

1-1.Product Illustration
1-1-1

1-2.Dispaly-T645
1-2-1

1-2.Display-T645
1-2-2

1-3. Component Placement- T645 Display
1-3-1
HTR board
Display
Bridge board
IPOD key
Polar board
CSAFE board
USB board
Program board

1-3. Component Placement - T645 Drive Compartment
1-3-2
SAC Drive board
AC Incline motor
Filter
AC Servo motor
Inductor (220v)
EUp board
Lubrication system

1-4. Block Diagram of Electronic Components - T645
1-4-1
Display
Board
SAC Drive Board
Motor
Speed Sensor
Temperature sensor
Incline
Motor Zero
SW.
Inductor(220v)
Filter
IPOD board
Bridge
board
HTR board
Safety-key
Keypad
CSAFE board
AC1,AC2
Inter
SW.
HTR plate
Polar board USB board
IPOD
Ear-phone
Volume key
EUP.
Lubrication
System.
Fuse / SW.

1-4. Connection-T645
1-4-2

1-5. Cable Connections - T645 Display
1-5-1
To USB board (UATRT)
To HTR board
To Drive board
To polar board
To USB board
To IPOD board
To keypad
To EUp board
To bridge board

1-5.Cable Connections - T645 Display
1-5-2
Bridge board
USB board
To HTR plate
To Fan
To Safety-key
To lower keypad
To Display

1-5. Cable Connections - T645 SAC Drive board
1-5-3
To motor Encoder
To thermal sensor
To Display
To EUp board
To Display
To motor
To Incline Zero switch
To incline motor
To incline limit Switch
220VL1,L2 to inductor
110VL1,L2 red wire

1-5. Cable Connections - Lubrication system
1-5-4
Lubricant bottle
Motor & VR unit
Display
Speed sensor

1-5.Cable connections-EUp board
1-5-5
From Filter
To Drive set
To Display (LED, Keypad)

1-6.Indicator LEDs - T645 Display Board
1-6-1

1-6.Indicator LEDs - T645 Drive Board
1-6-2
F1 fuse 15A

Troubleshooting
Model: T645
Malfunction: Safety key malfunction
Circumstance: Put the safety key in place; the display shows no reaction; “Safety key” error message appears.
Possible causes: Safety key board malfunction
Troubleshooting: 1. Inspect the safety key magnet.
2. Inspect the bridge board wire connections.
3. Test or replace the safety key board.
3-1-1
Display
Board
Bridge
board
Safety-key
board
Safety-key board
Bridge board
Safety-key cable connection

Troubleshooting
Model: T645
Malfunction: Unit will not start operating.
Circumstance: Turn POWER ON; the display does not light.
Possible cause: Incoming power issue; component failure.
Troubleshooting: 1. Inspect the main fuse and power switch.
2. Inspect all cable connections.
3. Inspect drive board power LED. Or replace the drive
board as a test.
4.Inspect the display power LED and main IC.
5.Replace the EUp board
3-2-1
SAC
Drive Board
Display
board
Filter
SW./ Fuse
AC1,AC2
EUp
board
Fuse & switch
Filter
Drive board
Cable connection
Program board
EUp board

Troubleshooting
Model: T645
Malfunction: The fuse has burnt.
Circumstance: Turn on the unit. The fuse breaks.
Possible causes: 1. Components have an electrical short.
2. Drive board component malfunction.
Troubleshooting: 1. Inspect cable insulation for tears.
2. Remove the power cable and take continuity
readings: There should be no continuity between
AC1 and frame. There should be no continuity
between AC2 and frame.
3. Check components for signs of electrical
shorts. Replace the drive board as a test.
4. Replace the filter as a test.
3-3-1
Filter
SW
FUSE
AC1
AC2
EUP Board
SAC
Drive
Board
Filter
EAC drive board

Troubleshooting
Model: T645
Malfunction: The fuse has burnt.
Circumstance: Press the SPEED key; the fuse breaks.
Possible causes: 1. The motor has an electrical short.
2. Drive board malfunction
Troubleshooting: 1. Replace the drive board.
2. Replace the motor as a test.
3. Replace the encoder as a test.
3-3-2
Display board
Sensor
Motor
SAC Drive Board
SAC Drive board MotorSpeed Sensor

Troubleshooting
Model: T645
Malfunction: The fuse has burnt.
Circumstance: While in operation, the fuse breaks.
Possible causes: 1. Fuse holder connection
2. Walk deck or walk belt is worn.
3. EAC drive board malfunction
Troubleshooting: 1. Inspect the fuse and fuse holder installation.
2. Inspect mechanical parts:
A. walk belt lubrication and wear
B. walk belt tightness
3. Replace the EAC drive board as a test.
3-3-3
SAC Drive Board
Display board
Sensor
Motor
SAC Drive board Sensor Motor