Spudnik 780 User manual

PARTS BOOK
MODEL 780
PILER
Part # 290144

Service Centers
Phone:[phone]-Fax: [phone]
E-Mail: [email protected]
Web Site:www.spudnik.com
BLACKFOOT PASCO GRAFTON
584 West 100 North 5802 North Industrial Way 1410 12th St. West
P.O. Box 1045 Pasco, Wa. 99301 Grafton, Nd. 58237
Blackfoot, ID 83221 Phone [phone] Phone [phone]
Phone [phone] Fax [phone] Fax [phone]
Fax [phone]
HEYBURN PRESQUE ISLE
300 Centennial Dr. 110 Airport Dr.
Heyburn, ID 83336 Presque Isle, Me. 04769
Phone [phone] Phone [phone]
Fax [phone] Fax [phone]

Operators manual MODEL 780 Piler
Table of Contents
Introduction ……………………………………………………………………………………………….. 3
Forward to Operating Manual …………………………………………………………………………... 4
Warranty …………………………………………………………………………………………………… 5
General ……………………….…………………………………………………………………….……… 6
Product Characteristics …………………………………………………………………………………… 7
Dangers, operating errors and exemption from liability .…………………………………….………… 8
Safety ….…………………………………………………………………………………………….……… 9
General safety and accident prevention regulations …………………………….……………………. 10
Special safety instructions .…………………………………………………………………………….… 11-13
Towed machines …………………………………………………………………………………… 11
Electrical system, electronics ……………………………………………………………………. 12
Hydraulic system .…………………………………………………………..…………………..…. 13
Warning symbols and other instruction notices on the machine ..…………………………………… 14-15
Configuration and functions of the machine ……………………………………………………….…… 16
Remote ……………………………………………………………………………………………………… 17-20
Remote Troubleshooting …………………………………………………………………………... 21-27
Maintenance ……………………………………………………………………………………………….. 28-47
General Safety ……………………………………………………………………………………… 28-29
Special Safety Instructions ………………………………………………………………………… 30
Spare Parts Procurement ………………………………………………………………………….. 31
Disposing of Spare Parts ………………………………………………………………………….. 31
Cleaning After ………………………………………………………………………………………. 32
Parts to Be Cleaned ………………………………………………………………………………... 33
Storage ………………………………………………………………………………………………. 34
Shortening/Repairing the Main Webs ……………………………………………………………. 35-37
Screwed Connections ……………………………………………………………………………… 38
Main Web Connecting Pieces …………………………………………………………………….. 39
Drawbar Eye for Hitch and Piton Fix Couplings …………………………………………………. 39
Chasis ……………………………………………………………………………………………….. 40
Tires ………………………………………………………………………………………………….. 40
Mechanical Drives ………………………………………………………………………………….. 41
Chain Drives ………………………………………………………………………………………… 42
Belt Drives …………………………………………………………………………………………... 43
Lubrication …………………………………………………………………………………………... 44
Hydraulic System …………………………………………………………………………………… 45
Electrical System …………………………………………………………………………………… 46
Braking System …………………………………………………………………………………….. 47
Machine Parts Breakdown ……………………………………………………………………………...... 48
Description Page #
2

Operators manual MODEL 780 Piler
Introduction
Welcome to the SPUDNIK line of potato handling equipment. We appreciate your decision to
make our equipment a part of your operation, and look forward to a long term partnership. We
strive to put the best quality and workmanship into each of our machines, and hope as you use
you’re MODEL 780 PILER, that you will find this to be true. This owner’s/operators manual
has been prepared to aid you in the safe operation and service of your piler.
Read this manual carefully to learn how to operate your machine safely and within the
designed limits of this machine. Failure to do so could result in personal injury and/or damage
to the machine.
This manual is considered to be an important part of this machine and should accompany it
when moved from location to location.
Warranty is provided, as a part of the SPUDNIK EQUIPMENT COMPANY LLC service
program, for customers who operate and maintain their equipment as outlined in this manual.
OWNER REGISTRATION
Name
Address
City
State / Province
Country
Model Number Serial Number
Purchase Date
3

Operators manual MODEL 780 Piler
This operating manual is intended to familiarize the user with the 780 Piler and its designated use.
This operating manual contains important information on how to operate the machine safely, properly
and efficiently. Observing the instructions in this manual helps to avoid dangers, reduce repair costs and
down-times, and to increase the reliability and service life of the machine. Please also take note of the
section “Dangers, operating errors and exemption form liability”.
This manual is to be supplemented by the respective national rules and regulations concerning accident
prevention and environmental protection.
The operating manual must always be available wherever the machine is in use.
This operating manual must be read and applied by all persons involved with the machine, such as:
•Operation, including setting up, troubleshooting during operations, care, disposal of fuels and
consumables
•Maintenance, (servicing, inspection, repair), and/or
•Transport
In addition to this operating manual and the relevant mandatory rules and regulations concerning
accident prevention and environmental protection of the country or region in which the machine is being
used, the generally recognized technical rules for safe and proper working must also be observed.
Foreword to the Operating Manual
4

Limited Warranty Policy for New Spudnik Machinery
Spudnik Equipment Company LLC (“Spudnik”) warrants to the original purchaser each new Spudnik machine to be free from defects in material and
workmanship. Spudnik will repair or replace, at its option, any part covered by this warranty that is found to be defective during the warranty period
outlined below. Warranty service must be performed by an authorized dealer or representative of Spudnik. This warranty is applicable only for the
normal service life expectancy of the product or components, as noted in the following table. Once the warranty period has begun, it cannot be
stopped or interrupted.
What is included in the Spudnik Warranty:
Those items that are excluded from this warranty are as follows:
(1) any merchandise or components thereof, which, in the opinion of the company have been subject to: (a) Rock chip damage and other abuse to
painted surfaces, (b) damage caused by weather (to include UV damage), accident, or acts of God, (c) any product that has been altered or modified in
ways not approved by Spudnik Equipment Company LLC., (d) depreciation or damage caused by normal wear, lack of reasonable and proper
maintenance, misuse, failure to follow the product’s Operator Manual recommendations,(e) Using machine for other than normal moving of agricultural
products during planting, harvest, and processing seasons. Agricultural products to include: Potatoes, beets, onions, carrots, grains, etc., (2) Used
products, (3) Repairs made by unauthorized dealers.
To Obtain Warranty Service
To be eligible for the Spudnik warranty, purchaser must: (a) Have already remitted payment in full (b) have filled out and submitted the Spudnik
Delivery Declaration form to a Spudnik representative (c) report the product defect to an authorized dealer or Spudnik sales representative and
request repair within 30 days of noticing the defect and (d) make the product available to the dealer or service center within a reasonable period of
time, transportation charges prepaid.
The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limitations of this warranty
in any way.
Limited Warranty Statement
To the extent permitted by law, Spudnik does not make any warranty, representation, or promises express or implied as to the quality, performance,
or freedom from defect of any Spudnik New Machinery. NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS IS MADE. IN NO
EVENT WILL SPUDNIK, AN AUTHORIZED SPUDNIK DEALER, OR ANY COMPANY AFFILIATED WITH SPUDNIK BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES. This warranty is subject to any existing conditions of supply which may directly affect our ability to
obtain materials or manufacture replacement parts. Spudnik reserves the right to make improvements in design or changes in specifications at any
time, without incurring any obligation to owners of units previously sold. No one is authorized to alter, modify or enlarge this warranty nor the
exclusion, limitations and reservations.
To obtain more information, please contact your dealer or Spudnik at 1-208-785-0480.
Product
Warranty Term
Rollers, Sprockets, Roller Chain, Belt Lacing, and Bearings
180 Days from 1
st
day of operation or 720 Hours of machine
operation, whichever comes first
All paint to include: Insufficient coverage, failure of paint adherence, and excessiveruns.
NOTE: Excessive runs not to exceed more than 15% of the painted surface on the
machine.
12 Months from date of delivery of new Spudnik product to
the original retail customer
All other materials and workmanship (except as noted below)
12 Months from date of delivery of new Spudnik product to
the original retail customer
Genuine Spudnik replacement parts and components
30 days from date of purchase, or the remainder of the
original equipment warranty period, whichever is longer
Operators manual _____________
___________________________________
___________________________________
5

Operators manual MODEL 780 Piler
General
Designated use of the machine:
The 780 piler is designed exclusively for normal agricultural operations (designated use).
Using the machine for other purposes or exceeding its designated limits shall be considered as being
contrary to the designated use. The manufacturer shall not be liable for any damages caused as a result
of such use. The user shall be solely responsible for such risks.
Operating the machine in accordance with its designated use also includes observing the instructions
specified in the operating manual and complying with the inspection and maintenance directives.
The piler may only be operated, serviced and repaired by persons who are familiar with the piler and
have been informed of the possible dangers.
In order to prevent dangerous situations. The information contained in this operating manual must be
read and observed by all persons who operate, service or check this machine. Particular attention should
be paid to the section entitled “Safety”. Any instructions which are not understood must be clarified
before initial operation of the machine. In such cases, please consult your SPUDNIK agent or contact us
directly.
The relevant accident prevention directives as well as other, generally applicable safety, health and road
traffic regulations are to be observed.
Unauthorized modifications and the use of spare parts, accessories and ancillary equipment not supplied
and/or not approved by SPUDNIK, as manufacturer, can have detrimental effects on the construction of
the machine or on its functions and hence impair the machine’s active and/or passive driving and
operations safety (accident prevention). The manufacturer does not accept liability for any damage
resulting from this.
Technical data, dimensions and weights are not binding, we reserve the right to make modification in the
course of further engineering developments; errors excepted.
In the direction of product flow.
6

Operators manual MODEL 780 Piler
Product Characteristics
Manufacturer's address
SPUDNIK EQUIPMENT COMPANY LLC
584 W 100 N
PO Box 1045
Blackfoot, ID 83221
Phone: [phone]
Fax: [phone]
www.spudnik.com
E-mail: [email protected]
Advice concerning inquiries and orders
Please quote the type designation and the machine number when ordering accessories and
spare parts.
The use of spare parts supplied by third parties shall only be permitted after consultation with
the manufacturer. Original spare parts and accessories approved by the manufacturer are a
contribution to safety. The use of other parts may invalidate the liability of the manufacturer for
any consequences arising out of such use.
Type plate on machine
Machine serial number
The machine serial no. is punched into
a plate on the frame.
The entire designation has the status of a legal document and may not be
removed, changed or rendered illegible!
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Operators manual MODEL 780 Piler
Dangers, operating errors and exemption from liability
1. No responsibility will be accepted for possible dangers arising from operating the machine in
a way which does not comply with its designated use.
2. Damage to agricultural produce particularly vulnerable to damage during processing cannot
be entirely ruled out. Weather conditions, the quality of the produce and many other
circumstances beyond our or the operator’s control have an influence on the vulnerability to
damage the produce being processed. For example, when processing the submerged
weight, the manuring (nitrogen content), the degree of maturity (firmness of the skin), the
temperatures during processing and many other circumstances can have an influence on
the vulnerability to damage. These examples do not claim to be exhaustive.
3. To avoid damage to agricultural produce the user must adapt the machine to the respective
operating conditions. The results produced by the machine must be constantly monitored
and checked.
4. SPUDNIK shall not be liable for any damage to agricultural produce and other items which
occurs as a result of operating and adjustment errors or other incorrect usage.
5. SPUDNIK accepts no liability for any damage caused as a result of operators not complying
with the designated use of the machine. This also applies to damage to agricultural produce
which, because of certain external influences, cannot be avoided with the current state of
the art.
8

Operators manual MODEL 780 Piler
Safety
This operating manual contains basic directions which should be observed during setting-up, operation and
maintenance. Therefore, this operating manual absolutely must be read by the personnel concerned prior to
starting up and using the machine, and must be available for them at all times. Any instructions which are not
understood must be clarified before initial operation of the machine, for clarification, please consult your
SPUDNIK agent or contact us directly.
All safety instructions must be observed, both the general safety instructions given here and the specific
safety instructions given elsewhere in this manual.
Observe the advice contained in the operating manual as well as the generally applicable safety and accident
prevention regulations!
If safety instructions are not complied with, you risk injury to yourself and others as well as damage to the
environment or the machine. Non-compliance with safety instructions can also void claims for damages.
Identification of important instructions in the operating manual
Text marked with this symbol alerts you to possible accident and injury hazards; hazards to
machinery; practical applications, settings or functions; or environmental protection measures.
Qualification and training of personnel
•Any work on or with the machine may only be performed by reliable personnel. Statutory minimum age limits
must be observed.
•Employ only trained or instructed staff; the individual responsibilities of the personnel for operation, setting-
up, maintenance and repair must be clearly established.
•Make sure that only authorized personnel work on or with the machine.
•Define the machine operator’s responsibilities – also with regard to observing traffic regulations. The operator
must have the authority to refuse any instructions issued by third parties which contravene safety!
•Persons requiring training or instruction and those in a general training course, should not be allowed to work
on or with the machine unless they are under the constant supervision of an experienced person.
•Work on the machine’s electrical system may only be carried out by an electrician or by persons working
under the supervision and guidance of an electrician; all such work must be carried out in accordance with
electrical engineering regulations.
•Work on the wheels, braking and steering systems may only be performed by specially trained personnel.
•Work on the hydraulic system may only be carried out by personnel with special knowledge and experience
of hydraulics.
•The use of spare parts, accessories and auxiliary equipment not supplied and/or not approved by SPUDNIK
can have detrimental effect on the construction of the SPUDNIK machine or on its functions and hence impair
the active and./or passive driven an/or operational safety (accident prevention).
•SPUDNIK shall not be liable for any damage caused by the use of parts, accessories and auxiliary equipment
not supplied and/or approved by SPUDNIK.
•Conversions of or modifications to the machine may only be carried out after consultation with SPUDNIK.
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Operators manual MODEL 780 Piler
General safety and accident prevention regulations
The safety advice and information given in this operating manual, the valid national regulations
concerning accident prevention and any applicable internal employment, operational and safety
regulations of the operator are to be observed.
1. Warning signs and other notices on the machine provide important information for safe
operation. Observing them will serve your safety.
2. Before starting work, make yourself familiar with all the equipment and controls as well
as their functions. To do so when you have already started work is too late!
3. The user should wear close-fitting clothing. Avoid loose-fitting clothing!
4. Keep the machine clean to avoid the risk of fire!
5. Check around the machine before moving off or starting up (watch out for children)!
Make sure you have adequate all-around visibility.
6. Observe the respective regulations when using public roads!
7. Only start up the machine when all guards are attached and in their correct (protective)
position!
8. Stay clear of the turning and pivoting areas of the machine!
Non-observance of the safety and accident prevention regulations entails the
following risks:
-Endangering the operator or other nearby persons as a result of safety devices not being
fitted or being in their correct (protective) position!
-Damaging important machine functions!
-Errors when carrying out maintenance or repair work!
-Endangering the operator or other nearby persons through certain mechanical or
chemical peculiarities!
-Risk of pollution due to leaks in the hydraulic system, fuel tank, pipes, as well as in the
engine and gearbox!
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Operators manual MODEL 780 Piler
Special safety instructions
Towed machines
1. Risk of injury when hitching up or unhitching machine to/from the towing vehicle!
2. Never allow persons to stand between the tractor and the machine unless the tractor is secured
against rolling away by means of the parking brake and/or wheel chocks!
3. Hitch up the machine only in accordance with the instructions and only to the prescribed components!
Follow the instruction in the tractor’s manual.
4. Beware of dangerous points (risk of injury through crushing and shearing) when operating the support
foot!
5. Never exceed the permissible nose weight of the machine coupling!
6. Never exceed the permissible axle loads and total weight of the tractor (see vehicle documents)!
7. During transport, secure all moving parts with the retainers provided to prevent movement and hence
possible accidents!
8. It is forbidden to allow persons to ride on the machine while traveling on roads!
9. Driving, steering and braking ability!
10. Before leaving the tractor, switch off the engine, remove the ignition key and secure the machine
against rolling away. Use wheel chocks!
11. The design and function of intake and discharge mechanisms, e.g. webs, sifting units, chutes, means
that they cannot be fully protected. Therefore, keep a safe distance from such moving parts when in
operation! This advice applies to all other similar auxiliary equipment!
12. Keep clear of the discharge area!
13. Never stand or work beneath suspended loads! persons are only allowed to stand or work under
suspended machines or machine parts (e.g. car elevator, discharge conveyor belt) when safety
supports are fitted (e.g. trestle, crane). This particularly applies to maintenance and repair work.
14. Dangerous implements are located behind safety covers. These do not necessarily come to a
standstill as soon as the drive is switched off. Therefore, keep well clear until such parts have come to
a standstill! Never open safety devices such as covers, flaps, etc. while the machine is in operation!
Never reach under safety devices!
15. Only carry out maintenance, repair and cleaning work on the machine when the drive is switched off
and the engine is stationary! Remove the ignition key from the tractor.
16. Wear suitable protective clothing, gloves, footwear, etc. when handling sharp machines, e.g. cutting
knives.
17. Keep clear of opening/hinged covers and guards!
18. Only start up the machine when all safety devices are attached and in the correct (protective) position!
It is forbidden to open or remove safety devices (e.g. covers, flaps, etc.) on the machine while it is in
operation!
19. Persons are not allowed to be on the machine while it is operation!
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Operators manual MODEL 780 Piler
Electrical system, electronics
Use only original fuses with the specified current rating! Switch off the machine immediately if a fault
occurs in the electrical power supply.
Work on the electrical system or equipment may only be carried out by an electrician, or by specially
instructed personnel under the control and supervision of an electrician, and in accordance with the
applicable electrical engineering regulations.
The machine’s electrical equipment is to be inspected and tested at regular intervals. Defects such as
loose connection or scorched cables must be rectified immediately.
The machine is fitted with electronic components and modules, the function of which may be influenced by
the electromagnetic fields of other equipment. Such interference can lead to potentially dangerous
situations if the following safety advice is not observed.
If electrical or electronic devices and/or components are retrofitted to the machine then it is the
responsibility of the user to check whether such installations interfere with the vehicle’s electronics or
other components.
This particularly applies to:
-Mobile telephones,
-Radio equipment.
In particular, the following conditions must also be satisfied if mobile communications systems (e.g. radio,
telephone are to be installed subsequently:
-Only approved devices complying with the relevant national regulations may be installed.
-The device(s) must form a permanents installation.
-the operation of portable or mobile devices in the tractor or on the machine is only permitted via a
connection a a permanent external aerial.
-The transmitter part must be installed separately from the vehicle electronics.
-A properly installed aerial is to be fitted with a good earth connection between aerial and vehicle chassis.
The installation instructions of the machine manufacturer are also to be observed for the wiring and fitting
as well as the maximum current consumption.
Special safety instructions
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Operators manual MODEL 780 Piler
Hydraulic system
1. The hydraulic system is under high pressure!
2. Make sure that the hydraulic system is depressurized (tractor and machine) when connecting the
hydraulic hoses to the tractor’s hydraulic system.
3. Hydraulic hose lines should be inspected at regular intervals and replaced if damaged or worn! New
hose lines must comply with the technical specification of the machine manufacturer! Hoses and
hose couplings undergo a natural ageing process, even if stored and used correctly; therefore, their
period of storage and use is limited. The service life of a hose may deviate from these figures if
experience has shown this to be the case, in particular taking into account the potential danger.
4. Fluids escaping under high pressure (hydraulic oil) can penetrate the skin and cause serious
injuries! If such injuries occur, call a doctor immediately! Risk of infection!
5. Lower the machine, depressurize the system and switch off the engine before working on the
hydraulic system!
6. Take care when working on the hydraulic system. Hot hydraulic oil can cause serious burns! Let the
hydraulic system cool down beforehand and wear gloves! Collect and dispose of old oil in
accordance with the regulations!
Special safety instructions
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Operators manual MODEL 780 Piler
SIGNAL WORDS:
DANGER, WARNING, and CAUTION are signal words with messages:
DANGER: An immediate and specific hazard, which WILL result in
severe injury or death if proper precautions are not taken.
WARNING: A specific hazard or unsafe practice, which COULD result in
severe injury or death.
CAUTION: Unsafe practices, which COULD result in personal injury if
proper precautions are not taken.
Warning symbols and other instruction notices on the machine
MOVING DRIVES Can cause
severe injury.
Shut off power before removing
shields.
EXPOSED DRIVE Can cause
severe injury
Keep all shields in place while
machine is running.
Power driven machinery.
Can cause severe injury.
Disconnect power before servicing.
Keep hands, feet, clothing away from power
driven parts.
Do not run machine until all shields are in place.
Read operator’s manual before servicing.
MACHINE CAN TIP OVER Can
cause severe injury or death.
Keep outriggers in operating
position during operation.
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Operators manual MODEL 780 Piler
Warning symbols and other instruction notices on the machine
BOOM MAY MOVE WITHOUT
WARNING Can cause serious
injury.
Stay clear of boom at all times.
Disconnect power before servicing.
Damage to machinery can occur
and control of machinery and
towing vehicle can be lost.
Can cause severe injury or death.
Both hopper and boom braces must
be in place and properly secured
before towing.
UNGROUNDED MACHINE Can
cause severe injury or death.
Connect to external ground per
national electrical code.
MACHINE STARTS WITHOUT
NOTICE Can cause severe
injury.
Disconnect main power before
mounting.
HIGH VOLTAGE Will cause
severe injury or death.
Disconnect main power before
servicing.
15

Operators manual MODEL 780 Piler
Configuration and functions of the machine
Method of operation of the machine
The SPUDNIK piler has been designed to pile potatoes for storage.
Also to load them on trucks and trailers for transport in the most efficient manner to maintain
integrity and structure of the product.
This section describes the configurations and function of the individual subassemblies.
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Operators manual MODEL 780 Piler
On/Off:
•ON – Push button once to turn on transmitter – red light will turn on.
•Hydraulic pump will start on piler
•Off – Push button once to turn off transmitter – red light will turn off.
•Hydraulic pump shuts off – all belts stop
Note: Light will flash when battery is low.
Start/Stop:
•Start or Stop belts
•To start: push and hold button for 3 seconds until first belt starts.
•Alarm will sound until first belt starts
•To stop: push button and all belts will stop
Out/In: moves the boom Out or In
Up/Down: moves the boom Up or Down
Right/Left: moves the boom Right or Left
Fwd/Rev: moves the machine Forward or
Backward. (If option installed)
Right/Left: controls the steering to the Left or
to the Right. (If option installed)
Fast/Slow: controls the speed of the belts on
the Piler. (If option installed)
Conv Stop: Opens conveyor stop loop
Boom Control
WHITE side of black and white
buttons:
Remote
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Operators manual MODEL 780 Piler
Swing: Sets swing speed of boom.
•Push and hold swing button
•Push the up or down black button to increase or decrease the swing speed.
•Release button and new setting is saved.
Drop: Sets space from end of boom to top of potato pile
•Push and hold drop button
•Push the up or down black button to increase or decrease the drop distance.
•Release button and new setting is saved.
Up: Used with above swing/delay and
drop/distance buttons to change
distance or speed.
Auto On/Off: Option – turns fill assist function
on or off.
Hold: while in auto mode – swing motion of
boom may be stopped when this button is
pushed. Swing starts again when button is
released.
Remote Options
Delay: Sets how long boom stops when side sensor sees a wall.
•Push and hold delay button
•Push the up or down black button to increase or decrease the delay time.
•Release button and now setting is saved.
Distance: Sets space from boom side sensor and the wall.
•Push and hold distance button
•Push the up or down black button to increase or decrease the space.
•Release button and now setting is saved.
Down: Used with above swing/delay
and drop/distance buttons to change
distance or speed.
BLACK side of black and white
buttons:
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Operators manual MODEL 780 Piler
Programming Button Sequence:
•Push the Select button – the number on the left of
the display will light up
•Push the Up or Down button – numbers range from
0-9 (see chart below)
After the desired number is selected:
•Push the Select button again – now the number on
the right side of the display will light up
•Push the Up or Down button – to select the desired
number (see chart below)
•Hit Select once more to program.
To exit without a change to program, push up
and down buttons at the same time.
01 2 3 456789
0
1
2
3
4
5
6
7
8
Ch 8
9
Ch 7Ch 6Ch 5Ch 4
All
On
Ch 3
On
Smooth
Ch 2
On
Swing
Ch 1
On
On
Off
Off
Frequency
Signal Strength
Not in use
Not in use
Not in use
Not in use
Not in use
Not in use
Not in use
Fill Assist
Up
Select
Down
Left Digit
Right Digit
Note: Fault light on door will flash for low battery
Fault light will be on steady for sensor problem on
machines with assist option.
19