SPX FLOW 1600 GPH User manual

Diagram 2: Ball Float Switch
without panel with panel
Diagram 3: Electronic Float Switch
without panel with panel
Diagram 1: Ultima Switch
without panel with panel
F
C
A
E
B
H
G
J
K
F
I
C
E
H
G
J
K
D
E
B
H
G
A
C
F
B
G
C
A
H
F
E
F
C
D
E
H
A
G
B
D
A
I
C
F
SPXFLOW JOHNSON PUMP of 5885 11th Street Rockford,
Illinois 61109 warrants to the original consumer purchaser that this
bilge pump will be free from defects in material and workmanship,
providing that the case is not opened or the pump otherwise
abused for a period of 3 years from the date originally purchased.
The exclusive remedy of the consumer purchaser in the the event
the product does not meet this express Limited Warranty is to
return the pump to Johnson Pump at the above address, freight
prepaid with your sales receipt and $2.50 to help defray the cost
of postage and handling. IMPORTANT: FOR THIS WARRANTY
TO BE EFFECTIVE, JOHNSON PUMP MUST BE SUPPLIED
WITH THE ORIGINAL PURCHASE DATE OF THE PUMP.
THE ACCEPTANCE BY JOHNSON PUMP OF ANY PUMP
RETURNED SHALL NOT BE DEEMED AN ADMISSION THAT
SUCH PUMP IS DEFECTIVE OR IN VIOLATION OF ANY
WARRANTY. THE COMPANY RESERVES THE RIGHT TO
REPAIR OR REPLACE THE PUMP.
NO REPRESENTATIVE OR OTHER PERSON IS AUTHORIZED
TO ASSUME FOR JOHNSON PUMP ANY ADDITIONAL
LIABILITY IN CONNECTION WITH THE SALE OF ITS
PRODUCTS OR TO ALTER THIS WARRANTY IN ANY WAY.
IN NO EVENT WILL JOHNSON PUMP BE LIABLE FOR
MORE THAN THE SALES PRICE OF THE PUMP. UNDER NO
CIRCUMSTANCES WILL JOHNSON PUMP BE LIABLE FOR
ANY LOST PROFITS, INCIDENTAL OR CONSEQUENTIAL
COSTS, EXPENSES, OR DAMAGES. THE LIMITATION
ON LIABILITY FOR LOST PROFITS, INCIDENTAL OR
CONSEQUENTIAL COST EXPENSES OR DAMAGES SHALL
SURVIVE ANY FAILURE OF ESSENTIAL PURPOSE OF THIS
LIMITED WARRANTY. Some states do not allow the exclusive
or limitation of incidental or consequential damages, so the above
limitation may not apply to you.
NO EXPRESS OR LIMITED WARRANTY, INCLUDING
WARRANTY OF MERCHANTABILITY AND FITNESS SHALL
EXTEND FOR ANY PERIOD OF TIME GREATER THAN 18
MONTHS FROM THE DATE OF ORIGINAL PURCHASE OF
THIS PRODUCT. Some states do not allow limitation on how
long an implied warranty lasts so the above limitation may not
apply to you.
CAUTION - Warranty void if seal on pump is broken, if any electric
cord is cut back more than 3 inches, if electric splices become
submerged, or if pump is installed contrary to instructions or warnings.
Bilge Pumps are designed to exhaust standing water only. These
pumps are not intended for damage control. Bilge Pump capacities
may not be sufficient to prevent flooding from rapid accumulation
of water due to storms, rough weather and/or rapid leaks created
by hull damages or unsafe navigational conditions.
Submersible Bilge Pump
1600, 2200, 4000 12/24V
ORIGINAL INSTRUCTIONS/TRANSLATION OF ORIGINAL INSTRUCTIONS
READ AND UNDERSTAN D THIS MANUAL PRIOR TO OPERATING OR
SERVICING THIS PRODUCT
A Bilge Pump
B Electric Ultima Switch
C DC Supply
D Panel
E Brown Wire (pump)
F Black Wire (pump)
G Brown/White Wire (switch)
H Brown Wire (switch)
J Switch
K Fuse
A Bilge Pump
B Ball Float Switch
C DC Supply
D Panel
E Brown Wire (pump)
F Black Wire (pump)
G Brown Wire (switch)
H Brown Wire (switch)
A Bilge Pump
B Electronic Float Switch
C DC Supply
D Panel
E Brown Wire (pump)
F Black Wire (pump)
G Brown/Red Tracer Wire (switch)
H Brown Wire (switch)
I Black Wire (switch)
J Switch
K Fuse
B B
H
G
E
Heavy Duty Bilge Pump
SUBMERSIBLE BILGE PUMP
1600, 2200, 4000 GPH
ORIGINAL INSTRUCTIONS/TRANSLATION OF ORIGINAL INSTRUCTIONS
READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR
SERVICING THIS PRODUCT
52283 R01
(11/2018)
Customer Service & Support
Phone: [phone]
E-mail: jp-customerservice@spxflow.com
For more information about our worldwide locations,
approvals, certifications, and local representatives,
visit Johnson Pump - Marine at www.spxflow.com
SPX FLOW, Inc. reserves the right to incorporate our latest design
and material changes without notice or obligation.
Design features, materials of construction and dimensional data,
as described in this bulletin, are provided for your information only
and should not be relied upon unless confirmed in writing. Please
contact your local sales representative for product availability in your
region. For more information visit www.spxflow.com.
The green “ ” and “ ” are trademarks of SPX FLOW, Inc.
52283 R01 (ISSUED 11/2018)
COPYRIGHT © 2018 SPX FLOW, INC.
Assembled in USA
Made by SPX FLOW Johnson Pump®
INSTRUCTION MANUAL
ENGLISH/US
Heavy Duty
Bilge Pump
1600-4000 GPH

Submersible bilge pump for pumping
bilge water in marine environment.
To be installed in the keelson.
SECURITY
• The pump may not be used for other liquids than
water/bilge water
• Always install the pump according to the wiring
diagram.
• Always use the fuse required, see “Design Features”
• The wire connections must be sealed with a marine
sealant.
• Insulation or cable sheathings must be placed above
the highest•bilge water level.
•Do not run dry.
Design Features
1600 2200 4000
Hose size: 1⅛" or 1¼" 1¹⁄8" or 1 ¼" 1½" or 2"
Capacity, straight
(13.6V/27.2V): 100 l/min (1600 GPH) 130 l/min (2060 GPH) 252 l/min (4000 GPH
Capacity, 0.9m (3ft) head
(13.6V/27.2V): 981/min (1550 GPH) 1201/min (1900 GPH) 1641/min (2600 GPH)
Voltage: 12/24V DC 12/24V DC 12/24V DC
Amperage: 12V – 7A 12V – 7.5A 12V – 15A
24V – 3.5A 24V – 4.5A 24V – 7.5A
Fuse Size: 12V – 10A 12V – 12A 12V – 25A
24V – 6A 24V – 6A 24V – 15A
Body: Thermoplastic Thermoplastic Thermoplastic
Shaft: SS2343 SS2343 SS2343
Shaft seal: Lip seal Mechanical seal
carbon/ceramic Mechanical seal carbon/ceramic
Wire size: 16 GA (1.3mm2) 16 GA (1.3mm2) 14 GA (2mm2)
Max Height: 149 mm / 5.86 in 177 mm / 7.00 in 216 mm / 8.50 in
Max dia: 108 mm / 4.25 in 108 mm / 4.25 in 121 mm / 4.80 in
Weight: 1.3 kg / 2.75 lbs 2.25 kg / 4.96 lbs 2.45 kg / 5.40 lbs
INSTALLATION:
Please follow the installation instructions
carefully to ensure maximum efficiency in your
bilge pump operation.
1. Remove the strainer from the bottom of the
pump by depressing the lock tabs on both
sides of the pump.
2. Determine the desired location for the pump.
Usually it is placed in the lowest point of the bilge.
3. Position the strainer so that the pump nozzle is in
the proper position to connect the discharge hose.
4. Mount the strainer. If attaching the strainer to
wood, fasten with stainless steel screws. If
attaching the strainer to metal or fiberglass,
first mount a wooden block and then fasten the
strainer to the wooden block.
5. Mount the pump on the strainer so that both
locktabs “snaps” into place.
6. Select a point where the bilge water is to be
pumped overboard as high as possible above
the water line and at the shortest distance to
the pump. Install a 1 ⅛” or 1 ¼” thru-hull fitting
for 1600/2200 pump, or install a 1 ½” or 2”
thru-hull fitting for 4000 pump.
Note: The 4000 pump comes equipped with an
integrated check valve to minimize back flow of
water, however, over time water will seep back
into the hull when the pump is not running.
The use of flapper check valve will reduce
maximum flow performance.
7. Fasten a 1 ⅛” or 1 ¼” fuel resistance hose
from pump outlet to the thru-hull fitting for
1600/2200 pump. For 4000 pump, use
1 ½” or 2” hose. Avoid sharp bends or loops.
Support the hose if necessary.
Note: In order to prevent air locks it is important
that the hose is not to be allowed to dip below
the pump outlet. The hose should be constantly
rising.
8. Connect the brown wire to the positive (+)
terminal of the battery, and the black wire to the
negative (-) terminal of the battery. See wiring
diagram.
9. Important: All electrical wiring must be clamped
with the connections well above the bilge water
level. Do not remove the insulation more than
necessary. All wiring connections should be
sealed with a marine sealant to avoid oxidation.
MAINTENANCE:
Regularly check the pump to be sure that the filter
base and impeller are not clogged with debris. To
clean, push in the tabs and lift up the pump housing.
Note: The discharge hose need not be removed.
Accessories
3-way ON-AUTO-OFF Panel 12V or 24V
Part No: 82044 (12V)
82044-24V (24V)
2-way ON-OFF Panel 12V or 24V
Part No: 82004 (12V)
82004-24V (24V)
Electrical installation with the SPX FLOW Johnson Pump panel
Always install according to the wiring diagram.
Ultima Switch - Electronic Automatic Switch
Part No: 36303 (12V/24V)
Bilge Alert (High Water Alarm) + Ultima Switch
Part No: 72303-001 (12V)
72303-002 (24V)
Bilge Alert (High Water Alarm) with sensor
Part No: 72303 (12V)
Electro-Magnetic Float Switch
Part No: 36152 (12V)
36252 (24V)
Automatic Float Switch AS888
Part No: 26104 (6-32V)
Type designation
Pump type Part No.
1600 12V 16004-00
1600 24V 16084-00
2200 12V 22004
2200 24V 22084
4000 12V 40004
4000 24V 40084