Stahls Hotronix Fusion XF Parts list manual

Fusion (Model XF)
Adjustment Spindle Replacement
2015-10-26
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals Page 1 of 9
Included Parts:
1. Hub Caps
2. Spherical Washer
3. Washer
4. E-Clip
5. Adjustment Spindle
Required Tools:
6. Allen Wrenches (3/32” & 9/64”)
7. Flathead Screwdriver
8. Protective Eyewear (recommended)
CAUTION: Detach power cord before
proceeding
Lower heater but do not lock into place, such
that it rests gently on lower platen
1
2
3
4
5
6
7
8

Fusion (Model XF)
Adjustment Spindle Replacement
2015-10-26
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals Page 2 of 9
Loosen set screw in shaft of pressure
adjustment knob and remove knob
Remove 4 #8-32 x ½” Thumb Screws (right
2 shown) from underside of control housing
using 9/32” Allen Wrench
Lift off control housing and lay it gently on
left side of press

Fusion (Model XF)
Adjustment Spindle Replacement
2015-10-26
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals Page 3 of 9
Unplug ground wire (green with yellow
stripe) from IEC inlet at rear of housing
Unplug Black & White wires from Power
Switch as shown to disconnect from
Controller
Unplug 9-pin connector from Controller by
squeezing sides to release locking clips

Fusion (Model XF)
Adjustment Spindle Replacement
2015-10-26
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals Page 4 of 9
Unplug 3-pin TRIAC connector from
Controller by squeezing sides to release
locking clips
Unplug 4-pin Strain Gauge connector from
Controller by depressing locking clip
Unplug 10-pin I/O connector from Controller
NOTE: Version 2 and prior Controllers use
25-pin D-sub connector

Fusion (Model XF)
Adjustment Spindle Replacement
2015-10-26
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals Page 5 of 9
Remove control housing and set aside
Remove one Hub Cap by prying with
Flathead Screwdriver
Remove rear pin and unthread Pressure
Adjustment Spindle completely

Fusion (Model XF)
Adjustment Spindle Replacement
2015-10-26
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals Page 6 of 9
Lift up adjustment casting and remove E-Clip
by prying with Flathead Screwdriver, then
remove old Adjustment Spindle and discard
NOTE: Protective eyewear is recommended
when removing or installing retaining rings or
E-clips
Install new Adjustment Spindle and secure
with E-Clip, noting spherical washer
orientation and washer order
NOTE: Protective eyewear is recommended
when removing or installing retaining rings or
E-clips
Place Adjustment Casting into top casting
and thread in Adjustment Spindle

Fusion (Model XF)
Adjustment Spindle Replacement
2015-10-26
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals Page 7 of 9
Re-insert existing rear pin
Attach provided Hub Cap to rear pin and
squeeze to secure
NOTE: A clamp or vise may make this easier
Plug connectors into Controller as shown:
1. 9-pin connector
2. 3-pin TRIAC connector
3. 4-pin Strain Gauge connector
4. 10-pin I/O connector
NOTE: For Version 2 and prior models,
connect 25-pin D-sub adapter.

Fusion (Model XF)
Adjustment Spindle Replacement
2015-10-26
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals Page 8 of 9
Plug in White & Black wires into ON/OFF
switch on opposite sides of the divider as
shown to connect to Controller
Plug Green wire with Yellow band into IEC
outlet to connect to grounding circuit
Replace housing onto press and insert 4
#8-32 x ½” Thumb Screws (right 2 shown),
tightening with 9/32” Allen Wrench

Fusion (Model XF)
Adjustment Spindle Replacement
2015-10-26
Technical Assistance: 1-(800)-727-8520
Manuals: hotronix.com/heat-press-manuals Page 9 of 9
Replace Pressure Adjustment Knob, aligning
set screw with flat of shaft and tightening
with 3/32” Allen Wrench
Raise handle into open position, plug in
press and turn ON to verify proper operation