Stairmaster StepMill SM916 User manual

Assembly Manual
StepMill SM916
®
001-7199 - -040510B

Table of Contents
Model SM916 Specifications............................................................................................................................................... 2
Safety Warnings .......................................................................................................................................................................3
Safety Caution and Warning Labels........................................................................................................................... 4
Before You Start........................................................................................................................................................................5
Hardware ....................................................................................................................................................................................6
Box Contents............................................................................................................................................................................. 7
Assembly.....................................................................................................................................................................................9
Contact Information...............................................................................................................................................................15
Product Specications
Model SM 916
Dimensions: 29" W x 50" L x 81" H ( 74 cm x 127 cm x 206 cm)
Unit Weight: 409 lbs ( 185.5 kg)
Shipping Package Weight: 450 lbs ( 204 kg)
Workout Area: 67" W x 88" L ( 170 cm x 224 cm)
Power Supply: Use only with Power Supply “Ktec”, Model KSAFF1200250T1M2
Max user weight: 300 lbs (136 kg)
CSA Certied for US and Canada (Product bears the c-CSA-us mark).
(Evaluated per ANSI/UL
1647-2004 and CAN/CSA C22.2 No.0-M91 and CSA C22.2 No.68-92)
Meets FCC-Part 15 , Class B.
Meets AS/NZS CISPR
22 (Class B: 2004 ) for Australia and New Zealand (Product bears C-tick Mark).
Complies with the following EU Directives (Product bears the CE mark).
tMachine Directive:
98/37 /EC
t Low voltage Directive:
73/23/ EEC (Tested per EN 60335-1:2002 )
t EMC Directive:
2004/108 EC (Tested per EN 61000-6-3 AND EN 61000-6-1 )
t RoHS Directive: 2002/95EC
t WEEE Directive: 2002/96EC
Assembly Manual
2

Important Safety Instructions
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious
injury.
Before using this equipment, obey the following warnings:
Read and understand the complete Assembly Manual.
Read and understand all Warnings on this machine.
If this machine is being used in a commercial setting, end users may not have access to this Assembly Manual.t
It is the responsibility of the facility to instruct users as to the proper usage of the equipment, as well as
making them aware of potential hazards.
Keep children away from this machine. Watch them closely when near the machine. Moving parts thatt
appear dangerous to adults may not appear so to children.
Consult a physician before starting an exercise program. Stop exercising if you feel pain or tightness in yourt
chest, become short of breath, or feel faint. Contact your doctor before using the machine again.
Examine this machine for loose parts or signs of wear. Pay special attention to the steps. Contactt
StairMaster® Customer Service for repair information. Use only genuine StairMaster® replacement parts.
Set up and operate your StepMill® on a hard, level surface.t
Do not wear loose clothing or jewelry while exercising.t
Maximum user weight limit: 300 lb. (136 kg). Do not use if you are over this weight.t
Stabilize the steps before stepping on them and use caution when stepping o the machine.t
Keep at least 19 inches (50 cm) clear area around the machine. This is the recommended safe distance fort
access and passage around and emergency dismounts from the machine.
Warn bystanders to keep a safe distance, at least 3 feet (1 m). Do not allow anyone to touch the operatort
while the machine is in motion.
Do not over exert yourself during exercise. Do not try to exercise with more resistance than you can physically
handle.
t
When you use an electrical appliance, basic precautions must always be followed, including the following:
DANGER – To decrease the risk of electric shock always unplug this appliance from the electrical outlet
immediately after use and before cleaning.
To decrease the risk of burns, fire, electric shock, or injury to persons:
An appliance must not be left unattended when plugged in. Unplug from outlet when not in operation, andt
before you put on or remove parts.
Close supervision is necessary when this appliance is used by, on, or near children, invalids, or disabled persons.t
Use this appliance only for its intended use as described in this manual. Do not use attachments that are nott
recommended by the manufacturer.
Do not operate this appliance if it has a damaged cord or plug, if it is not working correctly, if it has beent
dropped or damaged, or fallen into water. Return the appliance to a service center for examination and repair.
Keep the cord away from heated surfaces.t
Do not drop or put any object into any opening.t
Do not use outdoors.t
To disconnect, turn all controls to the o position, then remove plug from outlet.t
KEEP THESE INSTRUCTIONS
Assembly Manual
3

Safety Caution and Warning Labels
Before using your product: Find and read all warning labels located on the StairMaster
®
Commercial Series
StepM
ill
®
SM916, prior to using your product. Be sure to replace any warning label if damaged, illegible,
or missing. If you need replacement labels, call a StairMaster Representative at 1-888-678-2476.
®
Label 1: General exercise warning labels.
Location: Affixed to the lower sides of the mast (see Figure 1).
Label 2: Power caution label.
Location: Affixed to the back of the StepMill
®
machine (see Figure 1).
Caution
Label
Warning
Labels
4

Before You Start
Locate the area where you will assemble and use your StairMaster
®
Commercial Series StepMill
®
SM 916 .
We recommend you install it on a hard, level surface. Allow an assembly area of at least 36” (0.91 m)
on each side and behind the machine. You can put the rear of the machine closer to the wall during use.
Basic Assembly
Follow these basic assembly tips when putting together your machine:
1. Collect all the pieces needed for each assembly step.
2. Read through and understand the instructions.
3. Turn all bolts and locknuts to the right to tighten, and the left to loosen.
4. Lightly and carefully lift pieces when attaching. Look through the bolt holes to help guide bolt
placement.
5. Two people are recommended to assemble this machine.
Assembly Manual
5

Hardware
Ref # Description Qty
1
5/16 " - 18 Flat Head Screw 4
2
1/4 " - 20 x 1" Button Head Screw 11
3
1/4 " - 20 x 3/4" Phillips Head Screw 4
4
5/16 ” - 18 Nut 4
5 1/4” - Flat Washer 3
6
5/16 ” - Flat Washer 4
Hardware
Hardware not to scale
12 3
6
4
5
Assembly Manual
6

Box Contents
Box 1
Ref # Description Qty
7 Assembly Manual 1
8 Owner’s Manual Kit 1
9 Rivet Puller 1
10 Rivet 20
11 Transport Wheels 2
12 Cotter Pins 2
13 Clevis Pins 2
14 Levelers 4
15 Power Supply & Power Cord Kit 1
16 Hardware 1
17 Top Cover 1
Assembly Manual
StepMill ®SM 9 1 6
001-7199 - 052008B
Assembly Manual
StepMill SM916
®
001-7199 - 052008B
8
7
9 10
11
14
12 13
16
15
17
Assembly Manual
7

Box Contents
Box 2
Ref # Descritpion Qty
18 Upper Mast 1
19 Console 1
20 Bottle Holder 1
19
18
20
Assembly Manual
8

Assembly
Step 1: Unpacking the StepMill
® SM
916
Tools
t Box Knife
t Hammer or Pry Bar
1-1 Remove the outer cardboard box using the
hammer to remove staples along the bottom of
the box.
1-2 With a hammer or pry bar, remove the wood
securing the back of the machine to the
pallet (see Figure 1).
Step 2: Remove from pallet
Parts
t StepMill® Base
t Box 1 and 2
t Hand Rails
Tools
t Box Knife
2-1 Cut the Tywraps holding the Hand Rails to Box 2
and set Hand Rails to the side.
2-2 Remove Box 1and 2 and set to the side.
Use a second person when performing
assembly steps requiring heavy lifting or
awkward movements.
2-3 With the assistance of another person, remove
StepMill® machine from the pallet.
The following instructions provide direction to assemble the StairMaster
®
StepMill
®
SM 916 . All instructions
in the manual are given with the orientation of standing on a level surface and facing the machine.
Figure 1
Figure 2
Assembly Manual
9

Assembly
Figure 3 B
Figure
3A
Step 3: Install Levelers and Transport Wheels
Parts
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t 3FG-FWFMFST2Uy
Hardware
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t 3FG$MFWJT1JOT2Uy
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BTTFNCMZTUFQTSFRVJSJOHIFBWZMJGUJOHPS
BXLXBSENPWFNFOUT
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$MFWJT1JOGSPNUIFPVUTJEFPGUIFGSBNF'JHVSF
 "TMJEF8IFFMPOUPUIF$MFWJT1JOBOETFDVSF
XJUIB$PUUFS1JO'JHVSF  #
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GSPOUBOECBDLPGUIF4UFQ.JMM
¥
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PQQPTJUFTJEF
Assembly Manual
10

Assembly
Step 4: Attach Mast
Parts
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Hardware
t Ref-'MBU)FBETDSFX2Uy.4
t Refw-/VU2Uy.4
t Refw-WBTIFS2Uy.4
4-1-PDBUFUIFUXPTFUTPGDBCMFTGPSUIFDPOTPMFGFFE
UIFDBCMFTUISPVHIUIFCPUUPNPGUIF.BTUUPUIFUPQ
BOETFDVSFUPUIFUPQQMBUF
4-2"UUBDIUIF.BTUUPUIFCBTFXJUI'MBU)FBETDSFXT
WBTIFSTBOE/VUT'JHVSF
Step 5: Attach Hand Rails
Parts
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t )BOE3BJM-FGU2Uy
Hardware
t  Refw-20x#VUUPO)FBE4DSFX2Uy.
NOTE:$PNQMFUFFBDITUFQGPSPOFTJEFBOESFQFBUGPS
UIFPQQPTJUFTJEF
5-1 "UUBDIUIF-FGU)BOE3BJMUPUIF.BTUXJUI2#VUUPO
)FBE4DSFXT'JHVSF"
5-2 "UUBDIUIF-FGU)BOE3BJMUPUIF#BTFXJUI2#VUUPO
)FBE4DSFXT'JHVSF#
Figure 4
Figure 5A
Figure 5B
Assembly Manual
11

Assembly
Step 6: Install Top Cover
Parts
tCompleted assembly from Step 5.
tRef 17, Top Cover Qty. 1
Hardware
t Ref 10,Rivet Qty. 8
Tools
t Ref 9, Rivet Puller
6-1Remove the top Rivets and upper side Rivets on both
left and right side covers to install the Top Cover
(Figure 6 A). It may be necessary to pull the sides out
slightly to insert the Top Cover under the side covers.
6-2Align the holes of the Side and Top covers to the
holes in the frame. Insert 1 New Rivet for each hole
and push until the rivet is fully inserted (Figure 6 B).
Figure 6A
Figure 6B
Assembly Manual
12

Assembly
Step 7: Install Console
Parts
tCompleted assembly from Step 6.
tRef 19, Console Qty. 1
Hardware
t Ref 3, 1/4" - 20 x 3/4" Phillips Head Screw Qty. 4
Tools
t Phillips Head Screwdriver
7-1Connect the cables from the Mast to the 20 pin
connector on the PC board (Figure 7A & 7B).
7-2Connect the telemetry Heart Rate (Polar HR) cable to
the J6 connector at the top of the PC board (Figure
7A & 7 B).
7-3Align the console to the plate at the top of the Mast
and secure with 4 Phillips Head Screws.
NOTE: Make sure the cables are not crimped or pinched
while attaching the Console to the Mast.
Figure 7A
Figure
7 B
Figure
7 C
20 Pin Connector
J6 Polar HR
Assembly Manual
13

Step 8: Install Cup Holder
Parts
tCompleted assembly from Step 7.
tRef 20, Bottle Holder Qty. 1
Hardware
tRef 2, 1/4” - 20 x 1” Button Head Screw Qty. 3
tRef 5, 1/4” Flat washer Qty. 3
8-1Attach the Bottle Holder to the Mast with 3 Button
Head Screws and 3 Flat washers (Figure 8).
Step 9: Remove Transport Wheels
Parts
tCompleted assembly from Step 8.
tRef 15, Power Supply Qty. 1
Use a second person when performing assembly
steps requiring heavy lifting or awkward
movements.
9-1Roll the StepMill
® machine to the workout location.
9-2With the assistance of another person, tilt the
StepMill® machine to one side and remove the Cotter
Pin, the Clevis pin and the Wheel (Figure 9 ). Repeat
for the opposite side.
NOTE: Retain the Cotter pins, Clevis pins and Wheels for
moving the machine in the future.
9-3Adjust the Levelers as needed.
Figure 8
Assembly
Figure 9
Assembly Manual
14

Step 10: Connecting Power Supply
Parts
tRef 15, Power Supply Qty. 1
10-1Connect the DC Power Cable from the Power Supply
to the power connector located on the bottom cover
(Figure 10).
10-2Place the Power Supply on the floor near an AC wall
outlet.
10-3Check that the Input AC Power Rating marked on
the Power Supply matches the available power.
To reduce the risk of electrical shock, fire and
to prevent severe damage to the machine, use
only the power supply approved for use with this
equipment. In addition, your machine must be
properly grounded.
Step 11: Final Check
Failure to visually check and test assembly before
use can cause damage to the equipment. It can
also cause serious injury to users and bystanders.
11-1Tighten all hardware.
11-2Refer to the Owner’s Manual for Operating and
Maintenance Information.
Figure 10
Assembly
Assembly Manual
15

Contacts
Please supply the serial number of your machine and the date of
purchase when you call StairMaster. Use the space in the boxes below
to write down this information. To nd the serial number on your
machine, refer to the Safety Warning Label information page.
CUSTOMER SERVICE
Tel: [phone]
Parts e-mail: [e-mail]
Service e-mail: [email protected]
STAIRMASTER
StairMaster
8000 NE Parkway Drive, Suite 220
Vancouver, Washington98662
USA
1-888-678-2476 | www.stairmaster.com
Serial Number
Date of Purchase
Assembly Manual
16

© 2010 Core Fitness, LLC, dba StairMaster. All rights reserved. StairMaster and the StairMaster logo are either registered trademarks or trademarks of Core Fitness, LLC. All other
trademarks are owned by their respective companies.
StairMaster, 8000 NE Parkway Drive, Suite 220, Vancouver, WA 98662
1-888-678-2476 | www.stairmaster.com
Assembly Manual
17