Stanley 71504 Troubleshooting guide

INSTRUCTION AND
SERVICE MANUAL
ORIGINAL INSTRUCTION
71504 Module for Blind Rivets
Hydro-Pneumatic Power Module
EN
Hydro-Pneumatic Power Module
JA
油空圧パワーモジュール
ZHS
液压气动模块

©2021 STANLEY Black & Decker
All rights reserved.
The information provided may not be reproduced and/or made public in any way and through any means (electronically
or mechanically) without prior explicit and written permission from STANLEY Engineered Fastening. The information
provided is based on the data known at the moment of the introduction of this product. STANLEY Engineered Fastening
pursues apolicy of continuous product improvement and therefore the products may be subject to change. The information
provided is applicable to the product as delivered by STANLEY Engineered Fastening. Therefore, STANLEY Engineered
Fastening cannot be held liable for any damage resulting from deviations from the original specications of the product.
The information available has been composed with the utmost care. However, STANLEY Engineered Fastening will not
accept any liability with respect to any faults in the information nor for the consequences thereof. STANLEY Engineered
Fastening will not accept any liability for damage resulting from activities carried out by third parties. The working names,
trade names, registered trademarks, etc. used by STANLEY Engineered Fastening should not be considered as being free,
pursuant to the legislation with respect to the protection of trademarks.
CONTENT
1. SAFETY DEFINITIONS 3
1.1 GENERAL SAFETY RULEs 3
1.2 PROJECTILE HARZARDS 3
1.3 OPERATING HAZARDS 4
1.4 REPETITIVE MOTIONS HAZARDS 4
1.5 ACCESSORY HAZARDS 4
1.6 WORKPLACE HAZARDS 4
1.7 NOISE HAZARDS 4
1.8 ADDITIONAL SAFETY INSTRUCTIONS FOR HYDRAULIC POWER TOOLS 5
2. SPECIFICATION 6
2.1 INTENT OF USE 6
2.2 TOOL SPECIFICATION 6
2.3 TOOL DIMENSIONS 6
3. PUTTING IN SERVICE 7
4. OPERATING INSTRUCTIONS 7
5. SERVICING THE TOOL 7
5.1 DAILY SERVICING 7
5.2 WEEKLY SERVICING 7
5.3 ANNUAL SERVICING / EVERY 500K OPERATIONS 7
5.4 SERVICE KIT 7
5.5 HYDRAULIC OIL 8
5.6 DISMANTLING INSTRUCTIONS 8
5.7 PROTECTING THE ENVIRONMENT 8
6. GENERAL ASSEMBLY AND PART LIST 9
6.1 GENERAL ASSEMBLY 9
6.2 PARTS LIST 10
7. SAFETY DATA 10
7.1 HYSPIN VG32 OIL SAFETY DATA 10
7.2 MOLYLITHIUM GREASE EP 3753 - SAFETY DATA 11
7.3 Molykote® 111 GREASE - SAFTEY DATA 11
8. EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY 12
9. UK DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY 13
10. PROTECT YOUR INVESTMENT! 14
2
ENGLISH ORIGINAL INSTRUCTION

This instruction manual must be read by any person installing or operating this tool with particular attention to the
following safety warnings and instructions.
Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should
be assessed for each use.
Use of the tool can expose the operator’shands to hazards, including crushing, impacts, cuts and abrasions and
heat. Wear suitable gloves to protect hands.
Use hearing protection in accordance with employer’sinstructions and as required by occupational health and
safety regulations.
1. SAFETY DEFINITIONS
The denitions below describe the severity for each signal word. Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING: Indicates apotentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates apotentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION: Used without safety alert symbol indicates apotentially hazardous situation which, if not avoided, may result
in property damage.
Improper operation or maintenance of this product could result in serious injury and property damage.
Read and understand all warnings and operating instructions before using this equipment. When using
power tools, basic safety precautions must always be followed to reduce the risk of personal injury.
When the tool is operated it must not be held in the hand or be in contact with any part of the body. There is apossibility
of ashear injury when the piston retracts.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
1.1 GENERAL SAFETY RULEs
• For multiple hazards, read and understand the safety instructions before installing, operating, repairing, maintaining,
changing accessories on, or working near the tool. Failure to do so can result in serious bodily injury.
• Only qualied and trained operators must install, adjust or use the tool.
• DO NOT use outside the design intent of placing STANLEY Engineered Fastening Blind Rivets.
• Use only parts, fasteners, and accessories recommended by the manufacturer.
• DO NOT modify the tool. Modications can reduce the eectiveness of safety measures and increase the risks to the
operator. Any modication to the tool undertaken by the customer will be the customer’sentire responsibility and void
any applicable warranties.
• Do not discard the safety instructions; give them to the operator.
• Do not use the tool if it has been damaged.
• Prior to use, check for misalignment or binding of moving parts, breakage of parts, and any other condition that aects
the tool’soperation. If damaged, have the tool serviced before using. Remove any adjusting key or wrench before use.
• Tools shall be inspected periodically to verify that the ratings and markings required by this part of ISO 11148 are
legibly marked on the tool. The employer/user shall contact the manufacturer to obtain replacement marking labels
when necessary.
• The tool must be maintained in asafe working condition at all times and examined at regular intervals for damage
and function by trained personnel. Any dismantling procedure will be undertaken only by trained personnel. Do not
dismantle this tool without prior reference to the maintenance instructions.
1.2 PROJECTILE HARZARDS
• Disconnect the tool from the hydraulic supply unit before performing any maintenance, attempting to adjust, t or
remove anose assembly or accessories.
• Be aware that failure of the workpiece or accessories, or even of the inserted tool itself can generate high-velocity
projectiles.
• Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should be
assessed for each use.
• The risks to others should also be assessed at this time.
• Ensure that the workpiece is securely xed.
• Check that the means of protection from ejection of fastener and/or mandrel is in place and is operative.
• Warn against the possible forcible ejection of mandrels from the front of the tool.
3
ORIGINAL INSTRUCTION ENGLISH

• DO NOT operate atool that is directed towards any person(s).
1.3 OPERATING HAZARDS
• When the tool is operated it must not be held in the hand or be in contact with any part of the body. There is
apossibility of ashear injury when the piston retracts.
• Use of the tool can expose the operator’shands to hazards, including crushing, impacts, cuts and abrasions and heat.
Wear suitable gloves to protect hands.
• Release the start-and-stop device in the case of an interruption of the hydraulic supply.
• Use only lubricants recommended by the manufacturer.
• Contact with hydraulic uid should be avoided. To minimise the possibility of rashes, care should be taken to wash
thoroughly if contact occurs.
• Material Safety Data Sheets for all hydraulic oils and lubricants is available on request from your tool supplier.
• If the tool is xed to asuspension device, make sure that the xation is secure.
• Beware of the risk of crushing or pinching if nose equipment is not tted.
• DO NOT operate tool with the nose casing removed.
• When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent activation.
• DO NOT abuse the tool by dropping or using it as ahammer.
• Care should be taken to ensure that spent mandrels do not create ahazard.
1.4 REPETITIVE MOTIONS HAZARDS
• When using the tool, the operator can experience discomfort in the hands, arms, shoulders, neck or other parts of the
body.
• While using the tool, the operator should adopt acomfortable posture whilst maintaining asecure footing and
avoiding awkward or o -balance postures. The operator should change posture during extended tasks; this can help
avoid discomfort and fatigue.
• If the operator experiences symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling,
numbness, burning sensations or sti ness, these warning signs should not be ignored. The operator should tell the
employer and consult aqualied health professional.
1.5 ACCESSORY HAZARDS
• Disconnect the tool from the hydraulic supply before tting or removing the nose assembly or accessory.
• Use only sizes and types of accessories and consumables that are recommended by the manufacturer of the tool; do
not use other types or sizes of accessories or consumables.
1.6 WORKPLACE HAZARDS
• Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and
also of trip hazards caused by the air line or hydraulic hose.
• Proceed with care in unfamiliar surroundings. There can be hidden hazards, such as electricity or other utility lines.
• The tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electric
power.
• Ensure that there are no electrical cables, gas pipes, etc., which can cause ahazard if damaged by use of the tool.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.
Loose clothes, jewellery or long hair can be caught in moving parts.
• Care should be taken to ensure that spent mandrels do not create ahazard.
1.7 NOISE HAZARDS
• Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus
(ringing, buzzing, whistling or humming in the ears). Therefore, risk assessment and the implementation of appropriate
controls for these hazards are essential.
• Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpieces from
“ringing”.
• Use hearing protection in accordance with employer’sinstructions and as required by occupational health and safety
regulations.
• Operate and maintain the tool as recommended in the instruction manual, to prevent an unnecessary increase in the
noise level.
4
ENGLISH ORIGINAL INSTRUCTION

1.8 ADDITIONAL SAFETY INSTRUCTIONS FOR HYDRAULIC POWER TOOLS
• The operating hydraulic supply must not exceed 400 bar (5800 PSI).
• Oil under pressure can cause severe injury.
• Do not t exible hydraulic hoses rated at less than 700 bar (10,000 PSI) working pressure at aow rate of 2.73 l/min
(200 in3/min).
• Disconnect hydraulic hoses from the pump unit when tool is not in use, before changing accessories or when making
repairs.
• Whipping hoses can cause severe injury. Always check for damaged or loose hoses and ttings.
• Prior to use, inspect hydraulic hoses for damage, all hydraulic connections must be clean, fully engaged and tight
before operation. Do not drop heavy objects on hoses. Asharp impact may cause internal damage and lead to
premature hose failure.
• Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whipcheck safety cables
shall be used to safeguard against possible hose-to-tool or hose-to-hose connection failure.
• DO NOT lift the placing module by the hose. Always use the placing module body.
• Keep dirt and foreign matter out of the hydraulic system of the tool as this will cause the tool to malfunction.
• Use only clean oil and lling equipment.
• Only recommended hydraulic uids may be used.
• Maximum temperature of the hydraulic uid at the inlet is 110°C (230°F).
STANLEY Engineered Fastening policy is one of continuous product development and improvement and we reserve
the right to change the specication of any product without prior notice.
5
ORIGINAL INSTRUCTION ENGLISH

2. SPECIFICATION
2.1 INTENT OF USE
The 71504 Module is principally apiston and cylinder assembly. When coupled hydraulically to acompatible hydraulic
power source and the relevant nose assembly is attached, it is then used to install blind rivets up to 6.4mm (1/4”) in
diameter, in Industrial Environments.
The placing module may only be used in accordance with the operating instructions for placing Stanley Engineered
Fastening structural rivets.
DO NOT use under wet conditions or in the presence of ammable liquids or gases.
The safety instructions must be followed at all times.
2.2 TOOL SPECIFICATION
SPECIFICATION METRIC IMPERIAL
Force: Pull at stated pull pressure 22.7 kN 5103 lbf
Pressure: Maximum 400 bar 5800 PSI
Stroke: Piston Stroke 26.0 mm 1.125 in
Piston Bore Diameter: Minimum 6.4 mm 0.25 in
Weight: Without nose equipment 1.98 kg 4.36 lbs
2.3 TOOL DIMENSIONS
All dimensions are shown in millimetres.
6
ENGLISH ORIGINAL INSTRUCTION

3. PUTTING IN SERVICE
IMPORTANT - READ THE SAFETY RULES ON 3 - 5 AND THE TECHNICAL MANUAL SUPPLIED WITH THE
COMPLETE MACHINE CAREFULLY BEFORE PUTTING INTO SERVICE.
THE MODULE IS DESIGNED TO OPERATE AS PART OF ACOMPLETE AUTOMATED OR SEMI-AUTOMATED MACHINE.
WHEN THE TOOL IS CYCLED IT MUST NOT BE HELD IN THE HAND OR BE IN CONTACT WITH ANY PART OF THE BODY.
THERE IS APOSSIBILITY OF ASHEAR INJURY WHEN THE PISTON RETRACTS.
Instructions on installing and removing the module from the machine frame will be included in the Technical Manual
supplied with the machine. The Technical Manual will include full instructions on putting the module into service, together
with instructions on the dismantling, maintenance and assembly of the Nose Equipment.
4. OPERATING INSTRUCTIONS
IMPORTANT - READ THE SAFETY RULES ON PAGES 3 - 5 AND THE TECHNICAL MANUAL SUPPLIED WITH THE
COMPLETE MACHINE CAREFULLY BEFORE OPERATING THE TOOL.
Refer to the Technical Manual supplied with the machine for operating instructions.
5. SERVICING THE TOOL
IMPORTANT - READ THE SAFETY RULES ON PAGES 3 - 5 AND THE TECHNICAL MANUAL SUPPLIED WITH THE
COMPLETE MACHINE.
THE EMPLOYER IS RESPONSIBLE FOR ENSURING THAT TOOL MAINTENANCE INSTRUCTIONS ARE GIVEN TO THE
APPROPRIATE PERSONNEL. THE OPERATOR SHOULD NOT BE INVOLVED IN MAINTENANCE OR REPAIR OF THE TOOL
UNLESS PROPERLY TRAINED. THE TOOL SHALL BE EXAMINED REGULARLY FOR DAMAGE AND MALFUNCTION.
Refer to the Technical Manual supplied with the machine for full service instructions.
5.1 DAILY SERVICING
• Check placing tool, hoses and connectors for oil leaks.
• Worn or damaged hoses and connectors should be replaced.
• Check that the stroke of tool meets the specication.
• Check that the supply pressure is correct and does not exceed 400 bar.
5.2 WEEKLY SERVICING
• Dismantle and clean the nose equipment, especially the jaws, as described in the Technical Manual for the Machine.
• Check for oil leaks in placing tool, hoses and quick couplers.
CAUTION – Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These
chemicals may weaken the materials used in these parts.
5.3 ANNUAL SERVICING / EVERY 500K OPERATIONS
• Every 500,000 cycles the tool should be completely dismantled and new components should be used where worn,
damaged or as recommended. All O-rings, back-up rings and seals should be renewed and lubricated with MolyKote®
111 grease before assembling.
5.4 SERVICE KIT
For acomplete service the following Service Kit is available:
SERVICE KIT: 07900-06540
PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION
07900-00233 Spanner 07900-00558 Spanner
07900-00006 Spatula 07900-00004 Internal Circlip Pliers
07900-00012 Spanner 9/16” x 5/8” A/F 07900-00578 Assembly Bullet
07900-00015 Spanner 5/8” x 11/16” A/F 07992-00020 Moly-lithium Grease
07900-00429 Spanner Assembly
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ORIGINAL INSTRUCTION ENGLISH

5.5 HYDRAULIC OIL
The recommended oil for priming is Hyspin® VG32 available in 0.5l (part number 07992-00002) or one gallon containers
(part number 07992-00006).
5.6 DISMANTLING INSTRUCTIONS
IMPORTANT – ENSURE THE MAINS POWER AND AIR SUPPLY TO THE MACHINE AND HYDRAULIC PUMP UNIT IS
SWITCHED OFF BEFORE DISMANTLING THE TOOL.
Instructions on installing and removing the module from the machine frame will be included in the Technical Manual
supplied with the machine. The Technical Manual will include full instructions on the dismantling, maintenance and
assembly of the tool.
Before Dismantling:
• Remove the module from the machine.
• Remove the nose assembly from the module as per the instructions in the Technical Manual supplied with the machine.
• The potentially dangerous substances that could have deposited on the machine as aresult of work processes must be
removed before maintenance.
For acomplete service of the tool, we advise that you proceed with dismantling the tool in the order shown on pages 7
to 8. After dismantling the tool we recommend that you replace all seals.
Dismantling Instructions:
• Remove the nose casing extension (item 23) using spanner 07900-00233.
• Using spanner 07900-00435, remove body sleeve (item 18).
• Remove spring guide (item 19).
• Remove spring (item 15).
• Using spanner assembly 07900-00429 to restrain piston (item 16) remove adaptor (item 22) using spanner
07900-00558.
• Remove piston (item16) from body (item 17).
• Using internal circlip pliers 07900-00004 remove circlip (item 9).
• Remove head retaining plate (item 14).
• Remove seal (item 6) using spatula 07900-00006.
• Remove seals (item 4) and (item 5).
• Note – when removing internal seals it is necessary to use apointed probe. Care must be taken not to damage sealing
surfaces.
Assembly Instructions:
• Clean all the parts thoroughly. Inspect and replace any parts that are worn or damaged. Lubricate the seals
(items4,5&6) and the bore of the body (item 17), with Moly Lithium Grease (07992-00020).
• Assembly is the reverse procedure for dismantling.
• Ensure that the seals (Items 4, 5 & 6) and the wiper (Item 7), are replaced in the correct orientation. Lubricate all seals
and housings, with Molylithium Grease (07992-00020).
• Prior to assembly of piston (item 16) into the body (item 17), t assembly bullet 07900-00578 over the M12 thread on
the piston.
• It is important to adhere adapter (item 22) to piston (item 16) on assembly using Loctite 242.
All item numbers refer to the General Assembly and Part List in section 6.0.
5.7 PROTECTING THE ENVIRONMENT
• Assure conformity with applicable disposal regulations. Dispose all waste products at an approved waste facility or site
so as not to expose personnel and the environment to hazards.
8
ENGLISH ORIGINAL INSTRUCTION

6. GENERAL ASSEMBLY AND PART LIST
6.1 GENERAL ASSEMBLY
9
ORIGINAL INSTRUCTION ENGLISH

6.2 PARTS LIST
71504-02000 Parts List
ITEM PART NUMBER DESCRIPTION QTY.
1 07001-00404 SOCKET SET SCREW 1
2 07001-00436 SET SCREW 1
3 07005-01756 PLUG CLEAR PLASTIC 1
4 07003-00026 ORING SEAL 1
5 07003-00245 ROD SEAL 1
6 07003-00283 PISTON SEAL 1
7 07003-00202 WIPER RING 1
8 07007-01505 SAFETY CAP 1
9 07004-00033 CIRCLIP 1
10 07007-00472 Ø5 STEEL BALL 1
11 07008-00375 BANJO FLOW RESTRICTOR 1
12 07007-02223 ADDRESS LABEL 1
13 73200-02022 SAFETY LABEL 1
14 07490-00316 HEAD RETAINING PLATE 1
15 71504-02003 SPRING 1
16 71504-02001 PISTON 1
17 71504-02002 BODY 1
18 07654-00203 BODY SLEEVE 1
19 07654-00204 SPRING GUIDE 1
20 07001-00005 HAMMER DRIVE SCREW 2
21 07654-00205 LABEL 1
22 71504-02004 ADAPTOR 1
23 71504-02005 NOSE CASING EXTENSION 1
7. SAFETY DATA
7.1 HYSPIN VG32 OIL SAFETY DATA
First Aid
SKIN:
Unlikely to cause harm to the skin on brief or occasional contact but prolonged or exposure may lead to dermatitis.
Wash skin thoroughly with soap and water as soon as reasonably practicable. Remove heavily contaminated clothing and
wash underlying skin.
Launder contaminated clothing.
ORAL:
Unlikely to cause harm if accidentally swallowed in small doses, though larger quantities may cause nausea and diarrhoea.
If contamination of the mouth occurs, wash out thoroughly with water.
Except as adeliberate act, the ingestion of large amounts of product is unlikely. If it should occur, do not induce vomiting;
obtain medical advice.
Take person to nearest medical centre.
EYES:
Unlikely to cause more than transient stinging or redness if accidental eye contact occurs.
Wash eyes thoroughly with copious quantities of water, ensuring eyelids are held open. Obtain medical advice if any pain or
redness develops or persists.
Disposal:
Remove all spills with inert absorbent material. Ventilate spill area. Place contaminated materials in adisposable container
and dispose in amanner consistent with local regulations.
Protecting the Environment:
Separate collection. This product must not be disposed of with normal waste. Should you nd one day that your product
needs replacement, or if it is of no further use to you, do not dispose of it with regular waste.
Make this product available for separate collection. Separate collection of used products and packaging allows materials to
be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for
raw materials. Local regulations may provide for separate collection of electrical products, at municipal waste sites or by the
retailer when you purchase anew product. You can check the location of your nearest authorized repair agent by contacting
your local STANLEY Engineered Fastening oce at the address indicated in this manual. Alternatively, alist of authorized
10
ENGLISH ORIGINAL INSTRUCTION

repair agents and full details of our after-sales service and contacts are available on the Internet at:
www.StanleyEngineeredFastening.com
Fire:
FLASH POINT: 200°C.
Extinguish with dry, chemical, foam or carbon dioxide. Do not enter conned space without self-contained breathing
apparatus.
Handling:
Use barrier cream or oil resistant gloves.
Storage:
Undercover and consistent with local regulations for inammable material.
7.2 MOLYLITHIUM GREASE EP 3753 - SAFETY DATA
Grease can be ordered as asingle item, the part number is shown in the Service Kit page 7.
FIRST AID
SKIN:
As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.
INGESTION:
Ensure the individual drinks 30ml Milk of Magnesia, preferably in acup of milk.
EYES:
Irritant but not harmful. Irrigate with water and seek medical attention.
FIRE
FLASH POINT: Above 220°C.
Not classied as ammable.
Suitable extinguishing media: CO2, Halon or water spray if applied by an experienced operator.
ENVIRONMENT
Scrape up for incineration or disposal on approved site.
HANDLING
Use barrier cream or oil resistant gloves
STORAGE
Away from heat and oxidising agent.
7.3 Molykote® 111 GREASE - SAFTEY DATA
Grease can be ordered as asingle item, the part number is shown in the Service Kit page 7.
FIRST AID
SKIN:
No rst aid should be needed.
INGESTION:
No rst aid should be needed.
EYES:
No rst aid should be needed.
INHALATION:
No rst aid should be needed.
FIRE
FLASH POINT: Above 101.1°C. (closed cup)
Explosive Properties: No
Suitable Extinguishing Media: Carbon Dioxide Foam, Dry Powder or ne water spray. Water can be used to cool re exposed
containers.
ENVIRONMENT
No adverse eects are predicted.
HANDLING
General ventilation is recommended. Avoid eye contact.
STORAGE
Do not store with oxidizing agents. Keep container closed and store away from water or moisture.
11
ORIGINAL INSTRUCTION ENGLISH

8. EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED
MACHINERY
We, Stanley Engineered Fastening, Stanley House, Works Road, Letchworth Garden City, Hertfordshire, SG6 1JY
UNITED KINGDOM, declare under our sole responsibility that the product:
Description: 71504 Hydro-Pneumatic Module for Blind Rivets
Model: 71504
to which this declaration relates is in conformity with the following harmonized standards:
ISO 12100:2010 EN ISO 11148-1:2011
EN ISO 4413:2010 ES100118-rev 17:2017
Technical documentation is compiled in accordance with Annex VII section B, in accordance with the following Directive:
2006/42/EC The Machinery Directive (Statutory Instruments 2008 No 1597 - The Supply of Machinery (Safety) Regulations
refers).
All relevant basic safety and health protection requirements of Directive 2006/42/EC are complied with up to the interface
cell described in the operating instructions, Section 3 and 4.
The undersigned makes this declaration on behalf of STANLEY Engineered Fastening
A. K. Seewraj
Director of Engineering, UK
Avdel UK Limited, Stanley House, Works Road, Letchworth Garden City, Hertfordshire,
SG6 1JY UNITED KINGDOM
Place of Issue: Letchworth Garden City, UK
Date of Issue: 01-01-2021
The undersigned is responsible for compilation of the technical file for products sold in the European Union and makes this
declaration on behalf of Stanley Engineered Fastening.
Matthias Appel
Team Leader Technical Documentation
Stanley Engineered Fastening, Tucker GmbH, Max-Eyth-Str.1,
35394 Gießen, Germany
This machinery is in conformity with
Machinery Directive 2006/42/EC
12
ENGLISH ORIGINAL INSTRUCTION

9. UK DECLARATION OF INCORPORATION OF PARTLY COMPLETED
MACHINERY
We, Stanley Engineered Fastening, Stanley House, Works Road, Letchworth Garden City, Hertfordshire, SG6 1JY
UNITED KINGDOM, declare under our sole responsibility that the product:
Description: 71504 Hydro-Pneumatic Module for Blind Rivets
Model: 71504
to which this declaration relates is in conformity with the following designated standards:
ISO 12100:2010 EN ISO 11148-1:2011
EN ISO 4413:2010 ES100118-rev 17:2017
Technical documentation is compiled in accordance with the Supply of Machinery (Safety) Regulations 2008, S.I. 2008/1597
(as amended).
All relevant basic safety and health protection requirements of the Supply of Machinery (Safety) Regulations 2008, S.I.
2008/1597 (as amended) are complied with up to the interface cell described in the operating instructions, Section 3 and 4.
The undersigned makes this declaration on behalf of STANLEY Engineered Fastening
A. K. Seewraj
Director of Engineering, UK
Avdel UK Limited, Stanley House, Works Road, Letchworth Garden City, Hertfordshire,
SG6 1JY UNITED KINGDOM
Place of Issue: Letchworth Garden City, UK
Date of Issue: 01-01-2021
This machinery is in conformity with
Supply of Machinery (Safety) Regulations 2008,
S.I. 2008/1597 (as amended)
13
ORIGINAL INSTRUCTION ENGLISH

10.PROTECT YOUR INVESTMENT!
Stanley® Engineered Fastening BLIND RIVET TOOL WARRANTY
STANLEY® Engineered Fastening warrants that all power tools have been carefully manufactured and that they will be free
from defect in material and workmanship under normal use and service for aperiod of one (1) year.
This warranty applies to the rst-time purchaser of the tool for original use only.
Exclusions:
Normal wear and tear.
Periodic maintenance, repair and replacement parts due to normal wear and tear are excluded from coverage.
Abuse & Misuse.
Defect or damage that results from improper operation, storage, misuse or abuse, accident or neglect, such as physical
damage are excluded from coverage.
Unauthorized Service or Modication.
Defects or damages resulting from service, testing adjustment, installation, maintenance, alteration or modication in any
way by anyone other than STANLEY® Engineered Fastening, or its authorized service centres, are excluded from coverage.
All other warranties, whether expressed or implied, including any warranties of merchantability or tness for purpose are
hereby excluded.
Should this tool fail to meet the warranty, promptly return the tool to our factory authorized service centre location nearest
you. For alist of STANLEY® Engineered Fastening Authorized Service Centres in the US or Canada, contact us at our toll free
number [phone].
Outside the US and Canada, visit our website www.StanleyEngineeredFastening.com to nd your nearest STANLEY
Engineered Fastening location.
STANLEY Engineered Fastening will then replace, free of charge, any part or parts found by us to be defective due to faulty
material or workmanship and return the tool prepaid. This represents our sole obligation under this warranty.
In no event shall STANLEY Engineered Fastening be liable for any consequential or special damages arising out of the
purchase or use of this tool.
Register Your Blind Rivet Tool online.
To register your warranty online, visit us at
https://www.stanleyengineeredfastening.com/support/warranty-registration-form
Thank you for choosing aSTANLEY® Engineered Fastening’sStanley Assembly Technologies Brand tool.
14
ENGLISH ORIGINAL INSTRUCTION

15
ORIGINAL INSTRUCTION ENGLISH

©2021 STANLEY Black & Decker
無断転載禁止
本説明書で示された情報は、STANLEY Engineered Fasteningからの事前の明示および書面による許可なしに、いか
なる手段 (電子的または機械的) によっても複製かつまたはいかなる方法による公開も許可しません。示された情
報は、本製品の紹介時点で知られたデータに基づいています。STANLEY Engineered Fastening は継続した製品開
発のポリシーを持つため、製品の仕様は変更の対象となる場合があります。示された情報は、STANLEY Engineered
Fastening によって納品された時点で製品に適用されます。そのため、STANLEY Engineered Fasteningは、製品本
来の仕様からの逸脱による損傷について一切の責任を負いません。
利用可能な情報は最大限の注意を払って整理しました。しかし、STANLEY Engineered Fasteningは情報のいかな
る誤りおよびそれが原因で生じる結果に関しても責任を受け入れません。STANLEY Engineered Fastening は、第
三者によって行われた行為によって引き起こされた損傷についての責任を受け入れません。STANLEY Engineered
Fasteningが使用するワーキングネーム、商号、登録商標などは、商標保護の観点から法律に準拠するものであり、
自由に使用することはできません。
目次
1. 安全の定義 17
1.1 一般安全ルール 17
1.2 発射の危険 17
1.3 動作中の危険 18
1.4 繰返し動作の危険 18
1.5 アクセサリの危険 18
1.6 作業場の危険 18
1.7 ノイズの危険 18
1.8 空圧電動ツールのための追加安全指示 19
2. 仕様 20
2.1 用途 20
2.2 工具仕様 20
2.3 工具動作 20
3. 作動 21
4. 操作指示 21
5. ツールの保守 21
5.1 毎日の保守 21
5.2 毎週の保守 21
5.3 毎年整備/500,000回稼働ごと 21
5.4 サービス・キット 21
5.5 作動油 22
5.6 取り外しの指示 22
5.7 環境保護 22
6. 総組立図と部品表 23
6.1 総組立図 23
6.2 部品表 24
7. 安全データ 24
7.1 HYSPIN VG32オイル安全データ 24
7.2 MOLYLITHIUMグリースEP 3753 - 安全データ 25
7.3 Molykote® 111グリース - 安全データ 25
8. 半完成機械類の組込みのEC適合宣言書 26
9. 半完成機械類の組込みのUK適合宣言書 27
10. 投資の保護 28
16
英語取扱説明書原文からの翻訳

この取扱説明書は、以下の安全上の警告と指示に特に注意を払って、このツールを設置または操作する人す
べてが読む必要があります。
ツールの操作中は、必ず耐衝撃性の保護メガネを着用してください。必要な保護等級は、使用ごとに評価し
ます。
このツールの使用によって、オペレータの手が、つぶれ、衝撃、切り傷、擦り傷、熱などの危険にさらされ
る可能性があります。適切な手袋を着用して手を保護してください。
雇用主の指示に応じて、労働安全衛生規制の要求に従い、聴覚保護具を使用してください。
1. 安全の定義
下記の定義は各シグナルの言葉に対する重大さを示しています。マニュアルを良く読み、これらの表示に注意を払
ってください。
危険: この表示を無視した場合、人が死亡または重傷を負うであろう差し迫った危険な状況を示します。
警告: この表示を無視した場合、人が死亡または重傷を負う可能性がある潜在的な危険な状況を示します。
注意: この表示を無視した場合、経度または中程度の障害を負う場合がある潜在的な危険な状況を示します。
注意: 表示を無視した場合、潜在的な危険な状況を示す安全上の警告表示なしで使用すると、資産が損傷を受
ける場合があります。
本製品の不適切な操作または保守を行った場合は、重傷および資産の損傷を招く可能性があります。
本機を使用する前に、すべての警告および操作の説明を読み理解してください。使用時
電動工具を使用するときは、怪我のリスクを減らすために基本的な安全上の注意を必ず守る必要があります。
ツールの動作中、手で持ったり、本体の一部に触れないでください。ピストンが引き込まれる際に、切り傷を負う
可能性があります。
今後も参考にして頂くため、警告と取扱い説明書はすべて保管してください。
1.1 一般安全ルール
• 複数の危険がある場合は、ツールの取り付け、操作、修理、保守、アクセサリの交換、またはツールの近くで
作業する前に、安全指示を読み理解してください。そうしないと、重大な人身事故につながる可能性がありま
す。
• 認定されトレーニングを受けたオペレータのみが、ツールを取り付け、調整、または使用する必要がありま
す。
• STANLEY Engineered Fastening ブラインド リベットの設計意図を外れた使用はしないでください。
• 製造会社が推奨する部品、締付け具、アクセサリのみを使用してください。
• ツールを改造しないでください。改造すると、安全対策の有効性が低下し、オペレータのリスクが高まりま
す。本機に対する改造がお客様によってなされた場合、すべての責任はお客様になり保証の適用は受けられな
くなります。
• 安全上の指示を破棄しないでください。それらをオペレータに渡してください。
• ツールが破損している場合は使用しないでください。
• 使用の前には、可動部品の不整列または結合、部品の損傷、その他本機の操作に影響を与える状態がないかを
確認してください。損傷がある場合は、使用する前に本機の保守を受けてください。使用する前に調整キーま
たはレンチを取り外してください。
• ツールは定期的に点検し、ISO 11148のこの部分に必要な定格とマーキングがツールに判読可能にマークされて
いることを確認します。雇用者/ユーザーは、必要に応じて製造元に連絡し、交換用のマーキングラベルを入手
してください。
• 本機は常に安全な作業状態が維持され、訓練を受けた担当者によって損傷や機能を確認するために定期的に検
査を受ける必要があります。分解作業は訓練を受けた担当者によってのみ行ってください。保守の説明を予め
参照することなく本機を分解しないでください。
1.2 発射の危険
• 保守作業の前、ノーズアセンブリまたはアクセサリの調整、取付け、取外しをする前には油圧ポンプユニット
からツールを取り外してください。
• ワークピースやアクセサリ、または挿入されたツール自体の故障が高速発射物を生み出す可能性があることに
注意してください。
• ツールの操作中は、必ず耐衝撃性の目の保護具を着用してください。必要な保護等級は、使用ごとに評価しま
す。
• この際、他者への危険も評価します。
17
取扱説明書原文の翻訳 英語

• ワークピースがしっかりと固定されていることを確認します。
• ファスナーおよび/またはマンドレルの排出から保護する手段が所定の場所にあり、適切に機能していることを
確認します。
• ツールの前面からマンドレルが強制的に排出される可能性があることを警告します。
• 人に向けての本機の操作は行わないでください。
1.3 動作中の危険
• ツールの動作中、手で持ったり、本体の一部に触れないでください。ピストンが引き込まれる際に、切り傷を
負う可能性があります。
• このツールの使用は、オペレータの手のつぶれ、衝撃、切り傷、擦り傷、熱などの危険があります。適切な手
袋を着用して手を保護してください。
• 油圧供給が中断された場合は、スタートアンドストップ (開始停止) 装置を解除してください。
• 製造元が推奨する潤滑剤のみを使用してください。
• 作動油に触れないでください。万一触れてしまった場合は、発疹が出る可能性を最小限にするために、完全に
洗い流すように十分注意してください。
• 作動油および潤滑油のデータシートは、ツール供給者に請求して入手いただけます。
• ツールがサスペンション装置に固定されている場合は、しっかりと固定されていることを確認してください。
• ノーズ装置が取り付けられていない場合、押しつぶされたり挟まれたりする危険に注意してください。
• ノーズハウジングを外した状態で操作しないでください。
• 本機を持ち運ぶ場合は、トリガから手を離して不注意な起動を避けてください。
• ツールをハンマーとして落としたり、使用しないでください。
• 使用済みのマンドレルが危険の原因とならないように十分注意してください。
1.4 繰返し動作の危険
• このツールを使用すると、オペレータは手、腕、肩、首、またはその他の体の部分に不快感を覚える可能性が
あります。
• ツールを使用している間、オペレータは安全な足場を確保し、ぎこちない姿勢やバランスが崩れた姿勢ではな
く、快適な姿勢を保つ必要があります。長時間の作業の場合、不快感や疲労を軽減するために、姿勢を変えて
ください。
• オペレータに持続するまたは再発する不快感、痛み、ズキズキする痛み、うずくような痛み、チクチクする痛
み、しびれ、灼熱感、またはこわばりなどの症状がある場合、これらの警告サインを無視しないでください。
オペレータは雇用主に伝え、資格のある医療従事者に相談してください。
1.5 アクセサリの危険
• ノーズアセンブリやアクセサリの取り付けや取り外しの前に、ツールを油圧供給装置から外します。
• ツールの製造元が推奨するサイズとタイプのアクセサリと消耗品のみを使用してください。他のタイプまたは
サイズのアクセサリまたは消耗品を使用しないでください。
1.6 作業場の危険
• スリップ、つまずき、転倒は、作業場の怪我の主な原因です。ツールの使用によって引き起こされる滑りやす
い表面と、エアラインまたは油圧ホースによって引き起こされるつまずきの危険に注意してください。
• 不慣れな環境の中では、特に注意してください。電気やその他のユーティリティラインなどの隠れた危険があ
る可能性があります。
• このツールは、爆発の可能性のある雰囲気での使用を想定しておらず、電力との接触に対して絶縁されていま
せん。
• ツールの使用により損傷した場合に危険を引き起こす可能性のある電気ケーブル、ガス管などがないことを確
認してください。
• 衣服をきちんと着用してください。だぶだぶの衣服やジュエリーを身に着けないでください。髪、衣服、手袋
を可動部分から離してください。だぶだぶの衣服、ジュエリーや長い髪は可動部分に引き込まれる可能性があ
ります。
• 使用済みのマンドレルが危険の原因とならないように十分注意してください。
1.7 ノイズの危険
• 高いノイズレベルにさらされると、永続的な聴覚障害や耳鳴りなどのその他の問題（耳鳴り、うなり、ヒュー
ヒュー音、ブンブン音）を引き起こす可能性があります。そのため、リスク評価とこれらの危険に対する適切
な管理の実施が不可欠です。
• リスクを低減するための適切な管理には、ワークピースの「耳鳴り」を防止するための制振材などの処置が含
まれる場合があります。
• 雇用主の指示に応じて、労働安全衛生規制の要求に従い、聴覚保護具を使用してください。
• 騒音レベルの不必要な上昇を防ぐために、取扱説明書で推奨されているようにツールを操作し保守してくださ
い。
18
英語取扱説明書原文からの翻訳

1.8 空圧電動ツールのための追加安全指示
• 油圧供給は400 bar (5800 PSI) を超えないようにしてください。
• 油圧により重傷を引き起こす可能性があります。
• 2.73 l/min（200 in3/min）の吐出し量で使用圧700 bar未満（10,000 PSI）の評価の柔軟油圧ホースには取り
付けないでください。
• ツールを使用していないとき、アクセサリを交換する前、または修理を行うときは、油圧ホースをポンプから
外してください。
• ホースを急に動かすと、重傷を負う可能性があります。ホースや継手の損傷や緩みがないか常に確認してくだ
さい。
• 使用に先立って、油圧ホースに損傷がないか検査し、油圧接続はすべて清潔で、完全に係合され、稼働の前に
継ぎ手がしっかりと締まっていることを確認します。ホースの上に重い物を落とさないでください。鋭い衝撃
は内部の損傷の原因になりホースの早期に欠陥を発生させる場合があります。
• ユニバーサルツイストカップリング（クローカップリング）を使用する場合は、必ずロックピンを取り付け、
ホイップチェック安全ケーブルを使用して、ホースとツールまたはホースとホースの接続不良が起きないよう
保障措置を講じます。
• ホースで取付モジュールを持ち上げないでください。必ず位置決めモジュール本体のハンドルを使用してくだ
さい。
• 本機が誤動作する原因になるため、本機の油圧システムに、汚れや異物が付かないようにしてください。
• 必ず清潔なオイルおよび充填機器を使用してください。
• 必ず推奨された作動油を使用してください。
• 入口の作動油の最高温度は110°C (230°F)です。
STANLEY Engineered Fasteningのポリシーは、継続的な製品開発と改善の一貫であり、事前の通知なく製品の仕様
を変更する権利を有しています。
19
取扱説明書原文の翻訳 英語

2. 仕様
2.1 用途
71504モジュールは主にピストンとシリンダアセンブリで構成されています。互換性をもつ油圧源および適切なノー
ズ・アセンブリに油圧でつないだ場合、産業環境で直径6.4mm (1/4") までのブラインドリベット取付に使用が可能
です。
取付モジュールは、使用説明書に従ってStanley Engineered Fastening構造リベットの配置に使用できます。
濡れた状態や可燃性の液体や気体のある場所では使用しない でください。
常に安全指示を順守する必要があります。
2.2 工具仕様
仕様 メートル式 英国式
力: 所定の引っ張り圧力で引っ張り 22.7kN 5103 lbf
圧力: 最大 400 bar 5800 PSI
ストローク: ピストンストローク 26.0 mm 1.125 in
ピストンボア直径: 最小 6.4 mm 0.25 in
重量: ノーズ装置を除く 1.98 kg 4.36 lbs
2.3 工具動作
寸法はすべてミリメートルで示されます。
20
英語取扱説明書原文からの翻訳