Stanley MC521 User manual

Stanley Access Technologies
Magic-Swing™, Magic-Force™, and Bifold
MC521 Control Box
Quick-Reference Guide
204027
Rev. C, 11/9/05
Prohibition on Copying
Any unauthorized reproduction, disclosure or distribution of copies by any person of any
portion of this work may be a violation of copyright law of the United States of America and
other countries, could result in the awarding of statutory damages of up to $250,000 (17
USC 504) for infringement, and may result in further civil and criminal penalties. All rights
reserved.

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
1 of 31
Stanley Access Technologies
TABLE OF CONTENTS
1. PURPOSE......................................................................................................................................................2
1.1 Discussion....................................................................................................................................................2
1.2 Applicability................................................................................................................................................2
1.3 Features and Functions................................................................................................................................2
2. PRECAUTIONS............................................................................................................................................3
3. WIRING INSTRUCTIONS ..........................................................................................................................3
3.1 Evaluating Power Requirements..................................................................................................................3
3.2 Connecting Main Power Wiring..................................................................................................................3
3.3 Connecting Breakout Status Signal Wiring (Magic-Swing Operators).......................................................4
3.4 Connecting Breakout Status Signal Wiring (Magic-Force Operators)........................................................6
3.5 Wiring the Operator Switch Module (Magic-Force Operators) ..................................................................8
3.6 Wiring the Operator for Required Handing (Magic-Force Operators)........................................................9
3.7 Wiring the “ON/OFF/HOLD OPEN” Switch and Power Switch................................................................9
3.8 Wiring the Door Activation or Safety Device.............................................................................................9
3.9 Wiring Sentrex
3
.........................................................................................................................................10
3.10 Wiring Bodyguard...................................................................................................................................10
3.11 Wiring Superscan ....................................................................................................................................10
3.12 Wiring Holding Beam .............................................................................................................................10
3.13 Wiring the Cycle Counter........................................................................................................................11
4. TUNE-IN INSTRUCTIONS.......................................................................................................................12
4.1 Initial Tune-In Settings..............................................................................................................................12
4.2 Tuning In the MC521 Controller Using the Palm Pilot.............................................................................12
4.3 Tuning In the MC521 Controller Using the Controller Pushbuttons.........................................................16
4.4 Final Tune-In Adjustments........................................................................................................................20
5. SPARE PARTS LIST..................................................................................................................................21
ATTACHMENTS
Attachment 1, Breakout Status Wiring on Magic-Swing Operators...................................................................22
Attachment 2, Magic-Force Wiring Diagram—MC521.....................................................................................23
Attachment 3, Magic-Force Wiring Diagram—MC521 With Power Close Option...........................................24
Attachment 4, Magic-Swing Wiring Diagram—MC521....................................................................................25
Attachment 5, Terminal Block Connections—TB1 Through TB5.....................................................................26
Attachment 6, MC521 Controller Controls and Indicators.................................................................................27
Attachment 7, ANSI/BHMA and UL Compliance Requirements for Swinging and Folding Doors.................29
Attachment 8, Palm Troubleshooting Aid—Swing/Bifold.................................................................................31

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
2 of 31
1. PURPOSE
1.1 Discussion
This manual provides abbreviated descriptive information, wiring instructions, and tune-in
instructions for the MC521 controller used with Magic-Swing™, Magic-Force™, and Bifold
operators. The manual is intended as a quick-reference guide. Attachment 6 illustrates the MC521
controller controls and indicators.
1.2 Applicability
This manual is applicable on MC521 control box used with Magic-Swing™, Magic-Force™, and
Bifold operators.
1.3 Features and Functions
1.3.1 Magic-Touch™:A feature that allows the door to be actuated by a slight manual
movement of the door--without the need for an approach sensor. The MC521 control
box controls the Magic-Touch hold-open time delay. Magic-Touch can be used with
press plates or a radio control system, providing the system with two separate time
delays. Magic-Touch is not recommended for use with a dual door system using
Sentrex™. With dual door systems, Magic-Touch can be selected to open doors
independently or simultaneously.
1.3.2 Reverse On Obstruction: A reverse-on-obstruction feature causes the door to reverse
motion if an obstruction is met during door opening or closing.
1.3.3 Safety Check: This feature monitors the safety signal activation on every open cycle. If
a safety carpet or overhead safety sensor fails "open" or can no longer detect a
pedestrian, the door stays open for 12 seconds to indicate that there is a problem.
1.3.4 Emergency Breakout: Disconnects power to the motor when the door is manually
pushed in the emergency-out direction. The operator then automatically resets and
power is resumed.
1.3.5 2S Logic: Used in trained-traffic applications and is not compatible with sensors.
Allows door to open when switch is pushed and door to close when the next sequential
switch is pushed. 2S can be used with a safety sensor.
1.3.6 Automatic Open-Check Calculation: Open-check position—the area where the door
slows down before fully open—is calculated for approximately 80°in the opening
direction during first install sequence (FIS). Open-check length can be adjusted using a
Palm Pilot or the controller pushbuttons.
1.3.7 Low- and High-Energy Operation: Allows selection of low-speed range (low-energy
applications) or high-speed range (full-energy and all dual-operator applications).
1.3.8 Bifold Safety Sensor Logic: Allows selection of bifold logic versus carpet or timer
logic. Used in bifold door systems, it eliminates the need for a lockout relay for the
overhead safety sensor.
1.3.9 Single- or Dual-Door Selection: Allows selection of single- or dual-door operation.
1.3.10 Opening Speed Adjustment: Permits adjustment of door opening speed.

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
3 of 31
1.3.11 Closing Speed Adjustment: On Magic-Force operators, a dual-adjustment closing speed
control with two rheostats permits independent adjustment of door closing speed and
closing check speed. On Magic-Swing operators, provisions are provided for the
installation of an optional single-adjustment closing speed control.
1.3.12 Open Check Speed Adjustment: Permits adjustment of door open check speed.
1.3.13 Torque Adjustment: Allows adjustment of the door opening force. Open torque, check
torque, and stall torque are independent adjustments.
1.3.14 Stall Logic: Used with a door-mounted sensor system to stop door motion when a
pedestrian or object is present.
1.3.15 One-Piece Switch Module: On Magic-Force operators, the individual breakout,
breakout status, close check, and auxiliary switches have been replaced with a single
one-piece switch module.
2. PRECAUTIONS
2.1.1 The Magic-Touch time delay must be greater than 5 seconds to ensure compliance with
ANSI A156.19, “American National Standard for Power Assist and Low Energy Power
Operated Doors,” specifications.
2.1.2 All ANSI/BHMA and UL Requirements in Attachment 7 must be met before the door is
put into operation.
3. WIRING INSTRUCTIONS
3.1 Evaluating Power Requirements
3.1.1 EVALUATE door system power requirements as follows:
•ENSURE power source is a dedicated 117 VAC, 50/60 Hz source with 20A
circuit rating per two controllers.
•ENSURE power source is not shared with other equipment, i.e., cash registers,
EAS systems, or other electromagnetic interference generators.
3.2 Connecting Main Power Wiring
WARNING
To prevent injury to personnel, incoming electrical power to header must be deenergized before
connecting control box electrical harness to electrical service.
3.2.1 DEENERGIZE incoming electrical power to header.
3.2.2 Refer to Attachments 2, 3, and 4, and, using the wire nut provided, CONNECT ground
wire assembly (P/N 711527) to electrical service ground wire.
3.2.3 In a concealed location inside the header (not visible from the exterior of the header),
DRILL a hole for a No. 8 screw.
3.2.4 INSTALL ground wire ring terminal and star washer onto the No. 8 screw provided,
and FASTEN screw, star washer, and ground wire to header.
3.2.5 In a concealed location inside the header, DRILL a second hole for a No. 8 screw.

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
4 of 31
3.2.6 INSTALL power line harness 412544 ring terminal and star washer onto the No. 8
screw provided, and FASTEN screw, star washer, and ground wire to header.
3.2.7 Using the wire nuts provided, CONNECT power line harness 412544 to electrical
service as follows:
•CONNECT power pigtail assembly black wire to black (line) service wire.
•CONNECT power pigtail assembly white wire to white (neutral) service wire.
3.3 Connecting Breakout Status Signal Wiring (Magic-Swing Operators)
WARNING
To prevent injury to personnel and damage to equipment, control box power must be deenergized before
connecting breakout status signal wiring.
CAUTION
If the motor is running and the breakout status switch is not connected, arcing across the breakout switch
contacts can occur. This will result in damage to the breakout switch. To prevent damage from switch
contact arcing, the breakout status switch must always be connected.
NOTE
1. The breakout status switch should be used in all applications where there is no positive door stop in
the breakout direction.
2. The auxiliary switch is the breakout status signal switch. The auxiliary switch was formerly the open
check switch on the operator switch plate (top cam).
3.3.1 Refer to Attachment 1, and CONNECT breakout status wiring.
3.3.2 REMOVE quick-connect terminal (brown wire) from the normally open terminal of the
auxiliary switch (formerly open check switch), and INSTALL onto normally closed
terminal.
3.3.3 CONNECT yellow jumper wires installed on the single/dual motor harness as follows:
a. INSTALL stripped end of first jumper wire (from position 3 of the 8-pin connector
on operator harness) into terminal 9 of control box connector TB3.
b. INSTALL stripped end of second jumper wire (from position 5 of the 8-pin
connector on operator harness) into terminal 10 of control box connector TB3.
3.3.4 SET the auxiliary cam for approximately 3°activation (toward breakout direction), and
ADJUST cam as necessary to trip the corresponding microswitch prior to activation of
the breakout switch.
NOTE
In a dual-door application, the breakout switches of each operator need to be wired in series to ensure that
the control box will not open the doors if either breakout status switch is activated.
3.3.5 IF application is a pair of doors, PERFORM the following:
a. REPEAT steps 3.3.3 and 3.3.4 for the second door operator.
b. CONNECT stripped end of one yellow jumper wire from each operator to terminals
9 and 10 of control box connector TB3.

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
5 of 31
3.3.6 Using a wire nut, CONNECT remaining wire from first operator to remaining wire on
second operator.
3.3.7 VERIFY breakout status/breakout cam is properly set as follows:
a. Refer to Figure 1, and visually INSPECT cams for proper setting.
b. UNPLUG TB3 from control box.
NOTE
When checking breakout status switch continuity, the switch is first checked with the door closed, then
again with the door in the breakout (negative 3°) position. In a dual-door application, both doors can be
tested at the same time in the closed position. However, the doors must be tested individually when
checking switch continuity with the doors in the breakout (negative 3°) position.
c. ENSURE door is in the closed position.
d. Using a multimeter, CHECK continuity between TB3 terminals 9 and 10, and
ENSURE there is continuity.
e. PUSH door in the breakout direction, and HOLD door at approximately the negative
3°position.
f. Using a multimeter, CHECK continuity between TB3 terminals 9 and 10, and
ENSURE there is an open circuit.
g. RELEASE door.
h. PLUG TB3 into control box.
Figure 1. Breakout Status/Breakout Cam Settings (Magic-Swing Operators)
EMERGENCY SWITCH
N.C.: RED
N.O.: YELLOW
COM.: BLACK
N. C.
N.O.
COM.
mcb002
OPEN CHECK SWITCH
N.O.: BROWN
COM.: ORANGE
CLOSE CHECK SWITCH
N.C.: WHITE
COM.: BLUE
COM
N.O.
N.C.
COM
N.O.
N.C.
N. C.
N.O.
COM.
TOP CAM = AUX SWITCH
CENTER CAM = EMERGENCY BREAKOUT SWITCH
BOTTOM CAM = CLOSE CHECK SWITCH
R. H. SHOWN L. H. SHOWN
TOP CAM = AUX SWITCH
CENTER CAM = EMERGENCY BREAKOUT SWITCH
BOTTOM CAM = CLOSE CHECK SWITCH

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
6 of 31
3.4 Connecting Breakout Status Signal Wiring (Magic-Force Operators)
WARNING
To prevent injury to personnel and damage to equipment, control box power must be deenergized before
connecting breakout status signal wiring.
CAUTION
If the motor is running and the breakout status switch is not connected, arcing across the breakout switch
contacts can occur. This will result in damage to the breakout switch. To prevent damage from switch
contact arcing, the breakout status switch must always be connected.
3.4.1 SET “POWER” switch to “OFF.”
3.4.2 IF single-operator application, PERFORM the following:
•INSTALL one breakout status switch wire to terminal 9 of control box connector
TB3.
•INSTALL second breakout status switch wire to terminal 10 of control box
connector TB3.
3.4.3 IF dual-operator application, PERFORM the following to put the breakout switches in
series:
•INSTALL one breakout status switch wire from one operator to terminal 9 of
control box connector TB3.
•INSTALL one breakout status switch wire from second operator to terminal 10 of
control box connector TB3.
•CONNECT remaining two yellow breakout status switch wires together with a
wire nut.
3.4.4 VERIFY breakout status/breakout cams are properly set as follows:

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
7 of 31
a. Refer to Figure 2, and visually INSPECT cams for proper setting.
Figure 2. Breakout Status/Breakout Cam Settings (Magic-Force Operators)
BREAKOUT CAM
BREAKOUT STATUS CAM
CLOSE CHECK CAM
AUXILIARY CAM
INCREASE
BREAKOUT
ANGLE
DECREASE
BREAKOUT
ANGLE
CAM ROTATION
INCREASE
CLOSE CHECK
ANGLE
DECREASE
CLOSE CHECK
ANGLE
CAM ROTATION
MF0026
SEE DETAIL A
DETAIL A: RIGHT HAND OPERATOR
CAM SETTINGS
AUXILIARY CAM
CLOSE CHECK CAM
DECREASE
CLOSE CHECK
ANGLE
INCREASE
CLOSE CHECK
ANGLE CAM ROTATION
BREAKOUT STATUS CAM
BREAKOUT CAM
DECREASE
BREAKOUT
ANGLE
INCREASE
BREAKOUT
ANGLE
CAM ROTATION
SEE DETAIL B
DETAIL B: LEFT HAND OPERATOR
CAM SETTINGS
INITIAL CAM SETTINGS (LOOKING DOWN AT OPERATOR SPINDLE)
ROTATE BREAKOUT CAMS COUNTERCLOCKWISE UNTIL RAISED PORTION OF
BREAKOUT STATUS CAM JUST CONTACTS SWITCH ROLLER.
ROTATE CLOSE CHECK CAM CLOCKWISE UNTIL RAISED PORTION OF CAM
ACTUATES SWITCH, THEN ROTATE CAM 10 DEGREES COUNTERCLOCKWISE.
ROTATE AUXILIARY CAM AS DESIRED.
INITIAL CAM SETTINGS (LOOKING DOWN AT OPERATOR SPINDLE)
ROTATE BREAKOUT CAMS CLOCKWISEUNTIL RAISED PORTION OF
BREAKOUT STATUS CAM JUST CONTACTS SWITCH ROLLER.
ROTATE CLOSE CHECK CAM COUNTERCLOCKWISE UNTIL RAISED PORTION OF CAM
ACTUATES SWITCH, THEN ROTATE CAM 10 DEGREES CLOCKWISE.
ROTATE AUXILIARY CAM AS DESIRED.
LEFT HAND OPERATOR
RIGHT HAND OPERATOR

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
8 of 31
b. UNPLUG TB3 from control box.
NOTE
When checking breakout status switch continuity, the switch is checked twice; first with the door closed,
then with the door in the breakout (negative 3°) position. In a dual-door application, both doors can be
tested at the same time in the closed position. However, the doors must be tested individually when
checking switch continuity with the doors in the breakout (negative 3°) position.
c. ENSURE door is in the closed position.
d. Using a multimeter, CHECK continuity between TB3 terminals 9 and 10, and
ENSURE there is continuity.
e. PUSH door in the breakout direction, and HOLD door at approximately the negative
3°position.
f. Using a multimeter, CHECK continuity between TB3 terminals 9 and 10, and
ENSURE there is an open circuit.
g. RELEASE door.
h. PLUG TB3 into control box.
3.5 Wiring the Operator Switch Module (Magic-Force Operators)
3.5.1 Refer to Attachment 2 or 3 as applicable, and CONNECT switch module harness
413791 to dual-adjustment closing speed control connector J4.
3.5.2 IF auxiliary position switch will be used, refer to Figure 3, and PERFORM the
following:
a. LIFT switch module release lever up, and SLIDE switch module out of operator
housing.
b. CONNECT wiring to auxiliary position switch terminal block as shown.
c. SLIDE switch module into operator housing until switch module release lever snaps
into place.
Figure 3. Wiring the Auxiliary Position Switch (Magic-Force Operators)
SWITCH MODULE
MCB006
SWITCH MODULE RELEASE LEVER
(PRESS LEVER UP TO RELEASE SWITCH MODULE)
AUXILIARY POSITION SWITCH
TERMINAL BLOCK
NORMALLY CLOSED CONTACT
COMMON
NORMALLY OPEN CONTACT
OPERATOR HOUSING

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
9 of 31
3.6 Wiring the Operator for Required Handing (Magic-Force Operators)
NOTE
Operator cams are factory-set for right hand operation.
3.6.1 Refer to Figure 4, and DETERMINE door handing.
3.6.2 CONNECT encoder cable adapter 415001 from encoder to control box encoder 1 and
encoder 2 connectors if applicable.
3.6.3 If Sentrex™ is installed with a left hand Magic-Force operator, refer to Attachment 2 or
3 and INSTALL encoder handing harness (part No. 413767).
3.6.4 CONNECT operator harness from close speed module to control box motor 1 and
motor 2 connectors if applicable
3.7 Wiring the “ON/OFF/HOLD OPEN” Switch and Power Switch
3.7.1 Refer to Attachment 5, and CONNECT “ON/OFF/HOLD OPEN” switch wiring as
follows:
TB2 Terminal Connection Switch Wire Color
1 Hold open Yellow
2 Common Orange
3 Automatic Violet
3.7.2 SET “POWER” switch to “OFF.”
3.7.3 CONNECT “POWER” switch harness 516857-1 to power harness 415000.
3.7.4 CONNECT line connect harness 412544 to power harness 415000.
3.8 Wiring the Door Activation or Safety Device
NOTE
Attachments 2, 3, and 4 illustrate typical wiring for various devices. Though the specific device may not be
shown, this attachment can be used as a general guide. Specific wiring instructions from the manufacturer
must also be consulted.
3.8.1 Refer to Attachment 2, 3, or 4 and applicable manufacturer's instructions, and
CONNECT door activation or safety device.
Figure 4. Door Handing
LEFT HAND RIGHT HAND
DOOR
OPENING
MOTION
MCB004

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
10 of 31
3.9 Wiring Sentrex
3
CAUTION
Do Not connect Sentrex Microboard or Sensors until control box is fully tuned.
NOTE
Select Sentrex when in step 9 of Table 1 if tuning with pushbuttons, even though Sentrex has not been
connected at this time. If tuning with PDA, select Sentrex for Safety Logic in Step 6. For left hand Magic
Force Operators, add encoder handing jumper between encoder and encoder cable adapter.
3.9.1 Refer to Attachment 2, 3, or 4, and CONNECT Sentrex
3
as follows:
TB1 Terminal Connection Sentrex
3
Wire Color
1 VSX (+) Power for Sensor Head Red
2 Serial Communication Green
3 Serial Communication White
4 GND (-) Ground for Sensor Head Black
3.10 Wiring Bodyguard
NOTE
The Bodyguard does not require a lockout relay for use with the MC521 control box. A 300-ohm 5-watt
resistor is needed. Part Number 516861 provides the resistor and terminal block. The MC521 control box
generates the data signals for door open, closing, and closed positions. Refer to Attachment 2, 3 , or 4 as
applicable for wiring connections. Program the Bodyguard Relay Output to #2.
3.11 Wiring Superscan
Refer to Attachment 2, 3 , or 4 as applicable for wiring connections. To inhibit the Stall
Superscan, a switch is required in series with the Stall output.
3.12 Wiring Holding Beam
The Holding Beam input is used in applications when there is a rail-mounted holding beam.
When the door is closing and the beam is obstructed, the door will not open until the door is
completely closed and the header-mounted sensor becomes active. When the door is open and the
beam is obstructed, the door will remain open. Refer to Attachment 2, 3 , or 4 as applicable for
wiring connections.

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
11 of 31
3.13 Wiring the Cycle Counter
NOTE
Cycle counter 413787 is optional.
3.13.1 Refer to Figure 5, and CONNECT wiring for cycle counter.
Figure 5. Cycle Counter Wiring
2
3
RED
BLACK
CYCLE COUNTER
5
6TB1
SEN003

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
12 of 31
4. TUNE-IN INSTRUCTIONS
4.1 Initial Tune-In Settings
4.1.1 SET “ON/OFF/HOLD OPEN” switch to “OFF.”
4.1.2 SET “POWER” switch to “ON.”
4.2 Tuning In the MC521 Controller Using the Palm Pilot
WARNING
To prevent injury to personnel and damage to equipment, the following settings must be made before using
the door.
NOTE
The following steps provide instructions for tuning the MC521 controller using the Palm Pilot. MC521
application software is required.
Step 1: Select MC521 Tool Box from the list
of applications.
Step 2: Select Restart FIS on the Main
selection menu. (FIS = First Install Sequence)
Step 3: Select door type.
Step 4: Setup the door type, the motor
configuration, and the handing. Press Begin
FIS when finished.

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
13 of 31
Step 5: If additional configuration is needed
press Configure Door.
Step 6: Configure additional settings and press
Update after each setting has been changed.
Once completed, press Cancel to go back to
the Main selection menu. Motor 1 and Motor 2
have independent settings.
Step 7: Press Begin Auto Configure.
Step 8: Press OK.
Step 9: Put Function switch to Hold Open
momentarily, and then back to Closed.
Step 10: Door will go through a learn
sequence to configure itself. The door will
perform the following operations in learn
mode:
•Open fully at check speed
•Close partially to learn stall
•Close fully
•Open halfway at open speed and stop
•Close fully
WARNING:
During this sequence the sensors are inactive
and the door has no SAFETY. To stop the
door, turn power off.

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
14 of 31
Step 11: If the door requires additional
changes to be made to the settings, select
Configure Door.
Step 12: Configure settings as needed and
press Update after each setting has been
changed. Once completed, press Cancel to go
back to the Main selection menu.
Door must be cycled to full open for changes to
be stored in permanent memory.
Step 13: If the door is not operating correctly
press Trouble Shoot to enter the Trouble
Shooting menu.
Step 14: View the I/O grid to verify the
sensors and inputs.
Step 15: Press More> to access more
functions.
Step 16: Press Clone Settings to pull all of the
settings out of one controller and put them into
another door.

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
15 of 31
Step 17: To pull all of the settings out of one
controller and put them into another door, press
Fetch Settings.
To put the settings into another controller plug
the Palm into the other controller and press
Push Settings. Note: Push Settings feature
will not work if both doors are not the same or
if the software version between the two doors
is different.
Step 18: Press Summary Listing to view all
current settings for Motor 1 and Motor 2.
Step 19: Review the information on the
summary listing.

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
16 of 31
4.3 Tuning In the MC521 Controller Using the Controller Pushbuttons
NOTE
1. To change the INDEX:
Hold ENTER switch while pressing UP or DOWN to get to desired INDEX
2. To change a VALUE:
Unlock the keypad by setting index 99 to value 01.
After the desired INDEX is selected, release ENTER and within 2.5 seconds press UP or DOWN
to get the desired VALUE. (If the the UP or DOWN buttons are not pressed within 2.5 seconds of
releasing the ENTER button, the display will change from the VALUE back to the STATUS.)
3. To display STATUS CODE:
A few seconds after the VALUE is selected, the display indicates the STATUS CODE
4. To show the INDEX and VALUE
To show the INDEX, hold ENTER. Once ENTER is released the display will show the VALUE of
that INDEX.
5. Read the descriptions entirely before performing each step. Check the INDEX and VALUE after each
step.
6. To store changes in permanent memory:
Cycling door open one time will store changes.
7. To lock keypad:
Lock keypad by setting index 99 to value 01 or by turning power OFF and then ON.
8. To access the door cycle counter function:
a. Ensure that the keypad is locked by setting index 99 to 01.
b. Ensure that the index is set to any index but 99.
c. Press the up or down key to access the door cycle counter.
d. The display will show “dc” followed by four pairs of digits, followed by “dc”. For example, if the
door count was 12345678 cycles the door will display “dc” “12” “34” “56” “78” “dc.”
Table 1. FIS Procedure Using Pushbuttons
Display
Step Description
Index Value Status Code
1 Set Function switch to “Closed.”
2 Turn power on.
3 Unlock keypad. 99 00 00
4 Restart FIS. 96 01 A0
5 Select door type (Refer to Table 2) 00 Refer to Table 2 A0
6 Select Motor 1 handing 01 00 = Right hand
01 = Left hand A0

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
17 of 31
Display
Step Description
Index Value Status Code
7 Select Motor 2 handing 02 00 = Right hand
01 = Left hand A0
8 Accept FIS. As soon as the VALUE is changed to 01,
display will go to INDEX 00 (Open Speed value) and then
to A1. (Note: 09 is the default value for low energy.)
03 01 A1
9 Make changes: Safety Logic
(Note: If there are no sensors connected, leave at default
value of 00.)
11 00 = Sensor
01 = Sentrex
02 = Carpet
03=Carpet 12 sec.
04= Bifold
A1
10 Function switch: Switch to OPEN, momentarily, then
CLOSED/LOCKED. Wait for the learn sequence to end.
Display will show A2 when finished.
A2
11 Lock keypad 99 01 00
12 Final Tune in
Table 2. MC521 Mode Values
Code MC521 Operational Mode
01 Dura-Glide door style—Single Motor
02 Dura-Glide door style—Dual Motor
03 Magic-Swing Door Style—Single Motor
04 Magic-Swing Door Style—Dual Motor
05 Magic-Force Door Style—Single Motor
06 Magic-Force Door Style—Dual Motor
07 Magic-Force Door Style—Single Motor Low Energy
08 Magic-Force Door Style—Dual Motor Low Energy
09 Bifold door style--Single Motor
10 Bifold door Style--Dual Motor
Table 3. Index List
Index Description
00-89 API Mode Specific Door Operational Values-These depend upon the mode selected
90-95 Reserved
96 Command - Restart FIS. Entering 01 will cause FIS to restart.
97 Reserved
98 Command – RESTART AUTOCONFIGURATION, Entering 01 will cause auto configuration.

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
18 of 31
Index Description
Entering “01” will cause auto configuration.
99 Command – Lock. Entering “01” will lock all VALUE inputs except this INDEX. This prevents
inadvertent changes to input values. VALUEs may be unlocked by entering “00” in this INDEX.
Keypad is automatically locked upon normal door motion.
Table 4. Magic Force/Magic Swing Configuration Codes—Motor 1
Defaults
Index Min.
Value Max.
Value Description
Low Energy Full Energy
00 05 35 Open speed, revolutions per second 09 20
01 03 12 Check speed, revolutions per second 04 04
02 05 40 Stall speed, percent of PWM counts N/A N/A
03 00 99 Open check length, percent of full opening N/A N/A
04 00 99 Magic Touch sensitivity (00 = OFF, 01-99 =
sensitivity) (01 = max. sensitivity) 00 00
05 00 99 Magic Touch hold open time (25 sec. max. = 99%) 21 15
06 00 99 Hold-open delay in percent (25 sec. max. = 99%) 21 05
07 05 99 Open torque, percent of full torque 33 33
08 05 99 Check torque, percent of full torque 23 23
09 05 99 Stall torque, percent of full torque 23 23
10 Reserved NA NA
11 00 04 Safety Logic (00 = Sensor, 01 = Sentrex, 02 =
Carpet, 03 = Carpet 12 Sec., 04 = Bifold 00 00
12 00 01 2S Operation, 00 = OFF, 01 = ON 00 00
13 00 99 Obstruction Time (percent) (2.5 sec. max. = 99%) 19 19
14 00 60 Open Acceleration Slope 07 07
15 00 99 Open Braking Slope 15 40
16 00 01 Magic touch mode (Dual = 00, Single = 01) 01 01
17 Reserved NA NA
Note: Door must be cycled open for changes to be stored in permanent memory.

© 2005, THE STANLEY WORKS. ALL RIGHTS RESERVED.
204027
Rev. C, 11/9/05
19 of 31
Table 5. Magic Force/Magic Swing Configuration Codes—Motor 2
Defaults
Index Min. Value Max. Value Description
Low Energy Full Energy
20 05 35 Open speed, revolutions per second 09 20
21 03 12 Check speed, revolutions per second 04 04
22 05 40 Stall speed, percent of PWM counts N/A N/A
23 00 99 Open check length, percent of full opening N/A N/A
24 00 99 Magic Touch sensitivity (00 = OFF, 01-99 =
sensitivity) (01 = max. sensitivity) 00 00
25 00 99 Magic Touch hold open time (25 sec. max. =
99%) 21 15
26 00 99 Hold-open delay in % (25 sec. max. = 99%) 21 05
27 05 99 Open torque, percent of full torque 33 33
28 05 99 Check torque, percent of full torque 23 23
29 05 99 Stall torque, percent of full torque 23 23
30 Reserved NA NA
31 Reserved NA NA
32 Reserved NA NA
33 00 99 Obstruction time in % (2.5 sec. max. = 99%) 19 19
34 00 60 Open Acceleration Slope 07 07
35 00 99 Open Braking Slope 15 40
36 Reserved NA NA
37 Reserved NA NA
Table 6. Status Codes
Status Code Description
00 Normal operation—All OK
20 Breakout
55 Stall state
A0 First installation sequence (FIS)
A1 Auto-configuration sequence
A2 Auto-configuration confirmation sequence
b0 Invalid mode
b1 Encoder error
dc Display door cycle counter
EE Obstruction in Learn Mode
0b Obstruction after Learn Mode
Table of contents
Other Stanley Control Unit manuals

Stanley
Stanley STW0101N Instructions for use

Stanley
Stanley MC521 Pro User manual

Stanley
Stanley 70500 Troubleshooting guide

Stanley
Stanley Pellet Stove Wi-Fi Kit User manual

Stanley
Stanley 70501 Troubleshooting guide

Stanley
Stanley 70501 Troubleshooting guide

Stanley
Stanley 70500 Troubleshooting guide

Stanley
Stanley 71504 Troubleshooting guide

Stanley
Stanley 71502 Troubleshooting guide

Stanley
Stanley BTM-51190 User manual