Stanley EB35PB User manual

© 2012 Stanley Black & Decker, Inc. ALL RIGHTS RESERVED
www.StanleyAssembly.com
Assembly Technologies
QPM DC Electric Tools
User Manual
20Z102500
Important Safeguards
For your protection, please read these instructions completely, and keep
this manual for future reference. Carefully observe and comply with all
warnings, cautions and instructions placed on the equipment or described
in this manual.
Original Instructions Version 2.0 (Enu 0812)

Instruction Manual
Contents
QPM DC Electric Tools..................................................................3
1.1Tool Specifications.................................................3
1.2Operator Protection................................................4
1.2.1Repetitive Motion..............................................5
1.2.2Hearing Protection............................................6
1.2.3Vibration............................................................6
1.2.4Breathing Protection .........................................6
1.3Tool Installation......................................................7
1.3.1Sockets and Adapters.......................................8
1.3.2Suspension Devices .........................................8
1.3.3Cable Installation ..............................................8
1.4QPM Tools.............................................................9
1.4.1Display and Multiple Function Button for Hand
Held Tools......................................................................9
1.4.2MFB Mode ......................................................10
1.4.3Tool Memory...................................................10
1.4.4Tightening Cycle Counters..............................11
1.5Tool Operation .....................................................12
1.5.1Directional Control ..........................................13
1.5.2Torque Reaction Devices................................13
1.5.3Tool Temperature ...........................................14
1.5.4Tool Status Lights...........................................15
1.5.5Setting Torque, Angle, and Other Operating
Parameters ..................................................................15
1.6Special Application Tools.....................................16
1.6.1Exposed Gear Socket Tools...........................16
1.6.2Tubenut Nutrunners........................................16

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QPM DC Electric Tools
This manual promotes proper and safe use and gives guidance to owners, employers,
supervisors and others responsible for training and safe use by operators. DC electric tools
from STANLEY ASSEMBLY TECHNOLOGIES are intended for use in industrial threaded
fastening or precision position and or adjustment applications only. Some instructions may
not apply to all tools. Please contact your Stanley Sales Engineer for information or
assistance on Stanley training for assembly tool operation.
1.1 Tool Specifications
Operating Conditions Temperature 32 to 122 ºF (0 to +50 ºC)
Humidity 0 to 95 % non-condensing
Noise Level: A-weighted emission sound pressure level at the work station < 70dBA (ref
20μPa) as determined according to ISO 15744-2002.
Vibration Level: Weighted root mean square acceleration value at the handle < 2.5 m/s2 as
determined according to ISO 8662.
STANLEY ASSEMBLY TECHNOLOGIES hereby declares the following sound and vibration
emission levels as required by the Machinery Directive 98/37/EC.
Product A-weighted emission sound
pressure level at the work station
LpA (ref 20µPa).
Value determined according to
ISO 15744-2002 * using as basic
standards ISO 3744 and ISO 11203
Weighted emission root
mean square acceleration
level at the handle. Value
determined according to
ISO 8662 * (single axis)
E Series, EA
Series, EB Series,
and EC Series
electric tools
< 70dBA < 2.5 m/s²
* Operating conditions for all measurements: full rated speed, no load, rated supply
voltage or pressure.
A-weighted emission sound power level LWA: not required, declared sound pressure
emission levels are below 85dBA.
C-weighted peak emission sound pressure level LpCpeak: not applicable to these products.
Uncertainty KpA, KWA, KpCpeak: not relevant, declared levels are maximum values.

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WARNING
To Avoid Injury:
This information is provided to assist in making rough estimates of sound
and vibration exposure levels in the workplace. The declared emission
values were obtained by laboratory type testing in accordance with the
stated standards. Levels measured in individual workplaces may be
higher.
The actual exposure levels and risk of harm experienced by an individual
user depends upon the work piece, workstation design, duration of
exposure, and the physical condition and work habits of the user. To help
prevent physical impairment, a program of health surveillance is highly
recommended to detect early symptoms which may relate to sound
and/or vibration exposure, such that appropriate preventive measures
may be taken.
1.2 Operator Protection
WARNING
ROTATING EQUIPMENT
To Avoid Injury:
•Always wear eye and foot protection when operating, installing, or
maintaining power tools, and when in areas where power tools are being
used, maintained, or installed. Some applications may require the use of
safety glasses and face shields. Use eye protection that conforms to
ANSI Z87.1.[3] and ANSI Z41-PT99M I/75 C/75.
•Always stay alert when operating tools and/or their accessories. Do no
operate tools and/or their accessories while tired, under the influence of
drugs, alcohol or any other mind-altering substance.
•Repetitive work motions or vibration may be harmful to your hands,
arms, shoulders or back.
•Use suitable protective equipment and work methods whenever an
application presents a hazard.

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1.2.1 Repetitive Motion
The use of power tools may involve highly repetitive motions of the fingers,
hands, wrists, and shoulders. These repetitive motions can lead to cumulative
trauma disorders (CTD). Many personal and workplace factors can contribute to
these disorders.
Currently available data have identified the following risk factors. These risk
factors are not necessarily causation factors of CTDs. The mere presence of a risk
factor does not necessarily mean there is excessive risk of injury. Generally, the
greater the exposure to a single risk factor or combination of factors the greater
the risk for CTDs.
•Forceful exertions and motions
•Extreme postures and motions
•Repetitive exertions and motions
•Intended duration of exertion, postures, motions, vibration, and cold
•Insufficient rest or pauses
•Work organization risk factors
•Environmental risk factors
These risk factors span job design and content, operator training, work method,
work pace, work environment, proper tool selection and other work place factors
beyond the control of the tool manufacturer. Tool owners and employers should
analyze jobs for all of the risk factors identified above and take appropriate
action.
Some measures which may reduce the risk of CTDs:
•Use minimum hand grip force consistent with proper control and safe
operation.
•Keep wrists as straight as possible.
•Avoid repetitive movements of the hands and wrists.
•If wrist pain, hand tingling, numbness, or other disorders of the shoulders,
arm, wrist or finger occur; notify supervisor, discontinue task, reassign user
to a different job; if relief is not found contact experts skilled in treating such
disorders.
Wrist supports, torque reaction devices, and balancers should be used if it can be
determined that such devices can reduce the risk of repetitive motion disorders.

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1.2.2 Hearing Protection
Power tool operators and adjacent personnel may be exposed to excessive sound
levels. The tool in use is generally only one of many sources of noise that an
operator experiences. Other tools and machines in the area, joint assembly noise,
work processes, and other ambient noise sources all contribute to the sound level
operators are exposed to.
The actual sound level an individual is exposed to and the individual’s exposure
time over the work day are important factors in determining hearing protection
requirements. Worker sound level exposure can only be determined at the job site
and is the responsibility of tool owners and employers.
Measure worker sound level exposure and identify high-risk noise areas where
hearing protection is required.
Follow federal (OSHA), state or local sound level statues, ordinances and or
regulations.
1.2.3 Vibration
Power tools can vibrate during use. To minimize the possible effects of vibration:
•Keep hands and body dry.
•Avoid anything that inhibits blood circulation such as tobacco, cold
temperatures and certain drugs.
•Operators should notify their employer when experiencing prolonged
symptoms of pain, tingling, numbness or blanching of the fingers.
•Wear vibration damping gloves if it can be determined that they reduce the
risk of vibration disorders without introducing other hazards.
1.2.4 Breathing Protection
Respirators shall be used where contaminants in the work area present a hazard.

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1.3 Tool Installation
WARNING
To Avoid Injury:
•Always wear eye and foot protection when installing equipment.
•Only use equipment and accessories specifically designed to operate
with Stanley assembly tools and use them only in the manner for which
they are intended.
•Do not install worn, damaged, or modified equipment that may be
unsuitable for safe use.
•Train all operators in the safe and proper use of power tools.
Operators should report any unsafe condition.
•Store idle tools and accessories in a safe location accessible only by
trained persons.
•Disconnect power source (air, electricity, etc.) from tool prior to making
adjustments, changing accessories, or storing.
•Prior to operation, always check and test tools and accessories for
damage, misalignment, binding or any other condition that may affect
operation. Maintenance and repair should be performed by qualified
personnel.
•Do not operate tools in or near explosive environments or in the
presence of flammable liquids, gases, dust, rain or other wet conditions.
•Keep the work area clean, well lit and uncluttered.
Keep unauthorized personnel out of the work area.
DC Electric Tools & Controllers:
•Install tools in dry, indoor, non-flammable, and non-explosive
environments only – Humidity: 0 to 95% non-condensing and
Temperature: 32 to 122 ºF (0 to +50 ºC).
•Installation, maintenance and programming should be performed by
qualified personnel. Follow all manufacturer installation instructions and
applicable regulatory electrical codes and safety codes.
•Tool and controller plugs must match the outlet. This equipment must
be earth grounded. Never modify a plug in any way or use any adaptor
plugs.
•Avoid body contact with electrically energized surfaces when holding a
grounded tool.
•Prior to connecting a power source, always ensure the tool or
controller is turned off.
•Limit controller access to trained and qualified personnel. Lock
controller cabinets.

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Turn off controllers when removing or attaching tools.
Stanley electric tools must be connected to a controller to operate. To ensure
superior performance and safe operation, use a Stanley controller specifically
designed for each tool. These instructions are specific to Stanley electric tools
when used with Stanley electric tool controllers and accessories. Some features
may not be applicable, performance may be degraded and some safety systems
may not be available when tools are connected to non-Stanley controllers and
accessories.
1.3.1 Sockets and Adapters
Use only industrial grade sockets and adapters (power bit and power or impact
socket type).
Replace worn or damaged sockets that are unsuitable for safe operation
immediately.
Always ensure drive socket is fully seated and locked into position before
connecting power to tool.
1.3.2 Suspension Devices
Tool suspension devices or bails help support the weight of the tool during
tightening operations. Attach these devices securely and periodically inspect
them for damage or loosening.
1.3.3 Cable Installation
WARNING
ELECTRICAL HAZARD
To Avoid Injury:
•Never use a tool with a damaged cable.
•Never abuse a cable, carry a tool by its cable, hang a tool by its cable,
or pull on a cable to disconnect it from the tool or the controller.
To ensure superior performance and safe operation, use the Stanley cables
specifically designed to operate these tools.
Never use a tool with a damaged cable. Never abuse a cable, carry a tool by its
cable or pull a cable to disconnect it. Also, keep the cord away from heat, sharp
edges, or moving parts.
Use cables of appropriate length (60M maximum) for each application; position
and or suspend them in such a way as to prevent tripping and cable damage, and
to provide good work area maneuverability.

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1.4 QPM Tools
1.4.1 Display and Multiple Function Button for Hand Held Tools
Handheld QPM tools have a display and a multiple function button (MFB). Two
sets of lights [3and 7] indicate tightening cycle status. Two blue lights indicate
whether the tool is armed (on) or not armed (off) and tool rotation direction,
disassembly [1] or assembly [2]. A single multiple function button [5] can
change tool direction and or parameter sets. When the button is used to select the
Job, one of two orange indicators [4or 6] illuminates to show the active Job.
EA/EB/EC tools have four sets of lights [3and 7] and an LED [8] indicates when
the tightening cycle count exceeds the PM limit.
Display and MFB for Pistol Models
Display and MFB for E23L to E55L Lever Models
Display for EA/EB/EC Lever Models

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1.4.2 MFB Mode
The MFB Mode configures the multiple function button for handheld QPM
tools. The button can be configured to operate in any of the following modes.
Disable (default) The button does nothing.
Reverse
(Disassembly) Pressing the button toggles between assembly and
disassembly and illuminates the appropriate blue light [1]
or [2]. All tool status lights [3] and [7] flash when the tool
is in disassembly mode.
Job/Task Select Pressing the button toggles between Job/Task 1 and
Job/Task 2 and illuminates the appropriate orange light [6]
or [4].
Arm Pressing the button arms (activates) the trigger but does not
start the tool. The blue assembly light [2] comes on to show
that the tool is armed for three seconds.
Reset Reject This function, when selected, will cause the tool to disable
after a NOK tightening cycle. The Reject Tone, when
enabled, will sound. Pressing the button re-enables the tool
indicating the operator acknowledges the rejected
tightening cycle and wishes to repair it.
Job Reset Pressing the button causes the selected Job to be reset. This
means that the fastener count is set to zero and the tool, if
disabled due to Error Proofing requirements, re-enables.
Reset and
Reverse This function, when selected, causes the tool to disable
after a NOK tightening cycle. The Reject Tone, when
enabled, will sound. Pressing the button re-enables the tool
in the Reverse direction and indicates that the operator
acknowledges the rejected tightening cycle and wishes to
repair it. The tool switches to the forward direction after the
controller detects a fastener has been removed.
1.4.3 Tool Memory
QPM tools have an onboard tool memory that stores tool identification,
calibration factors and tightening cycle counters. Memory parameters include:
•Model Number
•Serial Number
•Torque Cal (calibration) factor
•Angle Cal (calibration) factor
•Tightening cycle counters

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1.4.4 Tightening Cycle Counters
QPM tools have onboard counters that record the number of tightening cycles
completed by the tool.
•Odometer Counter. Records the total number of tightening cycle
completed.
•Trip Counter. Records the number of tightening cycles completed since the
last reset.
•PM Counter. Records the number of tightening cycles completed since the
last reset.
•PM Threshold. A static value set by the end user. When the PM Counter
exceeds the PM Threshold (Limit), the controller provides a maintenance
alert. The alert is an orange LED on the front panel and the tool.
The controller reads the tightening cycle counters from the tool on each power
up. Each counter increments after the tool is ran and reaches the target value.

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1.5 Tool Operation
WARNING
ROTATING SPINDLE
To Avoid Injury:
•Always wear eye and foot protection when operating and when in areas
where power tools are being used.
•Keep all body parts and clothing away from the rotating end of the tool.
Dress properly. Do not wear loose-fitted clothing or jewelry.
TORQUE REACTION FORCE
To Avoid Injury:
•Be alert and maintain good balance, footing, and posture at all times in
anticipation of the tool’s torque reaction. Do not over-extend or over-reach.
•Be prepared for the change in direction and or a higher reaction force when
a tool is in reverse.
•The start lever should be positioned to avoid trapping the operator’s hand
between the tool and the work piece.
TOOL MAY NOT SHUT OFF
To Avoid Injury:
•If the tool does not shut off at the end of the tightening cycle, contact the
person responsible for tool installation or repair. Note: When the tool does not
shut off, a stall condition occurs. A stall condition can cause a higher than
expected torque reaction impulse.
•Ensure tool is properly installed, adjusted and in good working order.
•Do not use the power tool if the switch does not turn it on and off.
•Apply the tool to the joint following all recommendations in this manual.
•Check to ensure the drive socket is fully seated and locked into position
before connecting power to the tool.
Prepare to resist the tool’s torque reaction:
Start the tool by depressing the start lever or trigger.
Release start lever after the cycle is complete.

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1.5.1 Directional Control
WARNING
UNEXPECTED REACTION FORCES
To Avoid Injury:
•Be prepared – when a tool operates in reverse, the tool’s torque reaction is
opposite to the reaction produced when the tool operates in forward direction.
•The tool can have a higher initial reaction force when loosening a fastener.
•Always stop the tool before changing direction of spindle rotation.
1.5.2 Torque Reaction Devices
WARNING
PINCH POINT BETWEEN TORQUE REACTION BAR AND WORK
PIECE
To Avoid Injury:
•Never place any body part between a reaction bar and the work piece.
•Before starting the tool, position the reaction bar firmly against a
stationary rigid member that is opposite to the spindle rotation.
Torque reaction devices absorb tool torque reaction forces. Always use reaction
devices when high reaction force could injure an operator.

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1.5.3 Tool Temperature
WARNING
POTENTIAL BURN HAZARD
Fixtured tools have higher operating temperatures and do not have
additional thermal protection.
To Avoid Injury:
Wear thermal protective gloves when handling fixtured tools.
Stanley electric tools are thermally protected to prevent overheating.
Temperature is sensed inside the tool, either in the motor windings of E series or
on the resolver board on EA/EB/EC tools and the value is reported to the
controller. The thermal protection does not allow the tool to operate if the tool
temperature raises abnormally – the thermal protector resets automatically when
the tool cools down. The maximum tool temperature before damage occurs is
150°C.
EN60745-1 Hand-Held Motor-Operated Electric Tools - Safety is the most
applicable standard to the E/EA/EB/EC series tools. It defines +60°C as the limit
for thermal rise over ambient of a contactable surface (e.g. if the ambient is 25°C,
the surface limit is 85°C). Since the default limit is 85°C inside the tool
regardless of ambient, no external surface can exceed this value no matter what
the ambient temperature.
Stanley Assembly allows the temperature limit adjustment to provide flexibility
to the professional user. Once a customer changes the setting from the factory
default, it is their responsibility to ensure the safety of the user.
Controller parameter settings can have a significant effect on tool operating
temperatures.

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1.5.4 Tool Status Lights
Handheld tools from STANLEY ASSEMBLY TECHNOLOGIES have three (green,
yellow, and red) status lights. The status light mirror or copy the status lights on
the controller or control panel.
Light Status Description
Green Tightened to
specified limits
The tightening cycle meets all of the
specified parameters.
Yellow Low torque or
angle
The tightening cycle was rejected for not
achieving either low torque or low angle.
Red High torque or
angle
The tightening cycle was rejected for
exceeding either high torque or high angle.
All
lights
Reverse The next time the start trigger is engaged
the tool will remove the fastener.
1.5.5 Setting Torque, Angle, and Other Operating Parameters
WARNING
EXCESSIVE TORQUE CONDITION
To Avoid Injury:
•Only trained and qualified personnel should program controllers.
•Never set control limits above the maximum rating of the tool.
•Setting control limits above the maximum rating of the tool can cause
high reaction torque.
•Always test for proper tool operation after programming the controller.
The Alpha controller can be setup to change tightening Jobs or Tasks from the
tool’s MFB.
Press, or hold, the MFB to change the operating program on the controller. See
section 1.4.2 for programming the MFB.
Press, or hold, the MFB to return the tool to the previous operating program.

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1.6 Special Application Tools
1.6.1 Exposed Gear Socket Tools
WARNING
PINCH POINT AT THE EXPOSED GEARS OR TEETH
To Avoid Injury:
Keep body parts and clothing away from the exposed gear sockets.
Dress properly. Do not wear loose-fitted clothing or jewelry.
Exposed gear socket tools are designed to fit into tight spaces where other tools
do not fit. These tools have exposed gears or ratchet teeth. It is recommended to
use the ARMING feature for these types of tools.
1.6.2 Tubenut Nutrunners
WARNING
PINCH POINT AT THE EXPOSED GEARS OR TEETH
To Avoid Injury:
•Never place body parts or clothing, near the socket opening. Dress
properly. Do not wear loose-fitted clothing or jewelry.
•Follow the Tubenut Nutrunner Sequence of Operation
Tubenut nutrunners are used for installing tube fittings.
Tubenut Sequence of Operation (QPM Tools):
•Place nutrunner socket on fastener
•Press the MFB to arm the start function
•Depress start lever within five seconds of arming, else arming clear and need
to be repeated
•The tool stops after reaching torque
•Release the lever and lift the tool from the fastener, all tool status lights flash
to indicate the tool will now run in reverse to open the socket
•Depress the start lever until the socket returns to the open position and stops
•Release the lever
•Remove the tool